wheel MINI COUPE ROADSTER CONVERTIBLE 2012 Workshop Manual

Replacing componentsMOBILITY
231
Replacing components
Vehicle equipment
In this chapter, all production, country, and
optional equipment that is offered in the model
range is described. Equipment is also described
that is not available because of, for example,
selected options or count ry version. This also
applies to safety related functions and systems.
Toolkit
Your vehicle comes with a toolkit that varies
with the equipment version; it is stored under-
neath the flat load floor.
With Mobility Kit
1 Sealant bottle
2 Hexagon wrench
3 Extractor hook
4 Vehicle jack
5 Wheel stud wrench
6 Flat screwdriver/Phillips screwdriver, towing
eyelet
7 Compressor
Run-flat tires or space-saver spare tire
The toolkit includes a pouch with a plastic bag in
which you can place the damaged wheel.
1Folding chock and cove r for defective wheel
2 Extractor hook
3 Wheel stud wrench
4 Vehicle jack
5 Special wrench for removing the space-
saver spare tire
6 Flat screwdriver/Phillips screwdriver
7 Towing eyelet
8 Lifting handle
Wiper blades
Do not place windshield wipers on the
windshield if wiper blades are not
installed; otherwise, the windshield may be
damaged. <

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2.Push on the catch, arrow 1, and disconnect
the connector, arrow 2.
3. To insert the new bulb and replace the
cover, proceed in reverse order.
Turn signals, parking lamps, roadside
parking lamps, and fog lamps
Accessing the lamps via the wheel well
1Turn signal
2 Parking/roadside parking/fog lamps
Replacing a turn signal bulb
21 watt bulb, PY 21 W
1.Turn in the wheel.
2. Remove cover 1.
To do so, turn the cover counterclockwise.
3. Remove the inside cover.
To do so, turn the cover counterclockwise. 4.
Unscrew the bulb counterclockwise.
5. To insert the new bulb and replace the
covers, proceed in reverse order.
Replacing a parking/roadside parking
lamp bulb
5 watt bulb, W 5 W
1.Turn in the wheel.
2. Remove cover 2.
To do so, turn the cover counterclockwise.
3. Unscrew the upper bulb counterclockwise.
4. To insert the new bulb and replace the
cover, proceed in reverse order.

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Replacing componentsMOBILITY
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Replacing a fog lamp bulb
H8 bulb, 35 watts
1.Turn in the wheel.
2. Remove cover 2.
To do so, turn the cover counterclockwise.
3. Pull the cable connector.
4. Unscrew the lower bulb counterclockwise.
5. To insert the new bulb and replace the
cover, proceed in reverse order.
Side turn signals
5watt bulb, W5W
1.Push the lamp with the ventilation grate
forward and remove.
2. Unscrew the bulb holder counterclockwise.
3. Pull out and replace the bulb.
4. To insert the new bulb and replace the
cover, proceed in reverse order.
Tail lamps
Turn signals: 21 watt bulb, PY 21 W
Brake light: bulb 21 Watt/5 Watt, W 5 W
Other lights: bulb 21 Watt, P 21 W 1
Turn signal
2 Tail lamp LED
3 Brake light
Changing
1.Remove the cover from the sidewall of the
cargo area.
MINI Coupe, MINI Roadster:
MINI Convertible:
Move the convertible top to its uppermost
position, refer to Loading aid page 117, and
remove the cover of the luggage compart-
ment side wall.

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Replacing componentsMOBILITY
237
Repairing a flat tire
Safety measures in the event of a
breakdown:
Park the vehicle as far as possible from moving
traffic and switch on the hazard warning
flashers.
Turn the steering wheel until the front wheels
are in the straight-ahead position and engage
the steering wheel lock. Engage the parking
brake and shift into 1st or reverse gear or place
the selector lever in position P.
All passengers should be outside the vehicle and
in a safe place, e.g. behind a guardrail.
Erect a warning triangle or warning flasher at the
appropriate distance if necessary. Comply with
all safety guidelines and regulations. <
In the event of a flat tire, different procedures
should be followed depending on the equip-
ment included in your vehicle:
> MINI Mobility Kit, refer to the following
section
> Run-flat tires, page 239
> Tire change with space-saver spare tire,
page 239
MINI Mobility Kit
Preparations
Use of the MINI Mobility Kit may be ineffective if
the tire puncture meas ures approx. 1/8 in/4 mm
or more. Contact the nearest MINI dealer if
the tire cannot be made drivable with the
Mobility Kit.
Do not remove foreign bodies which have
penetrated the tire if possible.
Follow the instructions on using the
Mobility Kit found on the compressor and
the sealant bottle. <
Remove the adhesive label for the speed limit
from the sealant bottle and affix it to the steer-
ing wheel.
Sealant and compressor
1 Sealant bottle and adhesi ve label with speed
limit
2 Filling hose
Note the use-by date on the sealant
bottle. <
3 Holder for the sealant bottle
4 Compressor
5 Plug and cable for the socket in the vehicle
interior, page 110
6 Connection hose to connect the compressor
and sealant bottle or the compressor and
wheel
7 On/off switch
8 Pressure gauge for indicating the tire
inflation pressure
9 Release button for reduci ng the tire inflation
pressure
Connector, cable and connection hose are
stored in the compressor housing.

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Using the Mobility Kit
To repair a tire puncture with the Mobility Kit,
proceed as follows:
>Fill the tire with sealant.
> Distribute the sealant.
> Correct the tire inflation pressure.
Filling the tire with sealant
Proceed in the specified order; otherwise,
sealant may emerge under high
pressure. <
1. Shake the sealant bottle.
2. Pull the connecting hose 6 completely out of
the compressor housing and screw it onto
the connector of the sealant bottle. Make
sure that the hose is not kinked.
3. Insert the sealant bo ttle on the compressor
housing in an upright position.
4. Unscrew the dust cap from the valve of the
defective wheel and screw the filling hose 2
of the sealant bottle onto the valve.
5. Ensure that the compressor is switched off.
6. Insert the plug 5 into the lighter socket/
power socket in the vehicle interior,
page 110.
7. With the engine running:
Switch on the compressor and let run for
about 3 to 8 minutes in order to add the
sealant and to achieve an inflation pressure
of about 1.8 bar/26 psi.
When adding the sealant, the filling
pressure can temporarily increase up
to about 5 bar/73 psi. Do not switch off the
compressor during this phase. than 10 minutes; otherwise, the
device will overheat and possibly be
damaged. <
8. Switch off the compressor.
If an inflation pressure of 1.8 bar/26 psi is not
reached:
1. Unscrew the filling hose 2 from the wheel
and drive the vehicle forward and backward
approx. 33 ft/10 m to distribute the liquid
sealant in the tire evenly.
2. Inflate the tire again with the compressor.
If an inflation pressure of 1.8 bar/26 psi is
not reached, then the tire is too badly
damaged. Please contact the nearest MINI
dealer. <
Stowing Mobility Kit
1.Unscrew filler hose 2 of the sealant bottle
from the wheel.
2. Unscrew connecting hose of the
compressor 6 from the sealant bottle.
3. Connect the filler hose 2 of the sealant
bottle to the unoccupied connection on the
sealant bottle.
This prevents the rest of the sealant from
escaping from the bottle.
4. Wrap the empty sealant bottle in suitable
material to avoid dirtying the cargo area.
5. Stow Mobility Kit back in the vehicle.
Distributing the sealant
Immediately drive appr ox. 3.1 miles/5 km so
that the sealant evenly distributes itself.
Do not exceed speeds of 50 mph/
80 km/h.
If possible, do not drop below 10 mph/
20 km/h. <

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Replacing componentsMOBILITY
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Adjusting the tire pressure
1.After driving approx. 3.1 miles/5 km or
10 minutes, stop at a suitable location.
2. Screw the connection hose 6 of the
compressor directly onto the tire valve.
3. Insert the plug 5 into the power socket in
the vehicle interior.
4. Adjust tire pressure to 1.8 bar/26 psi. With
the engine running:
> To increase the inflatio n pressure: switch on
the compressor. To check the current infla-
tion pressure, switch off the compressor.
Do not run the compressor for longer
than 10 minutes; otherwise, the
device will overheat and possibly be
damaged. <
> To decrease the inflation pressure: press the
release button 9.
If the tire cannot ma intain the inflation
pressure, drive the vehicle again, refer to
Distributing the sealan t. Then repeat steps
1to4.
If an inflation pressure of 1.8 bar/26 psi still
cannot be reached, then the tire is too heavily
damaged. Contact your nearest MINI dealer. <
Driving on
Do not exceed the permitted maximum
speed of 50 mph/80 km/h; doing so may
result in an accident. <
Replace the defective tire as soon as possible
and have the new wheel/tire assembly
balanced.
Have the Mobility Kit refilled.
Changing wheels
Run-flat tires
Tire change for run-flat tires:
> Prepare for tire change, page 240
> Jack up vehicle, page 241
> Tighten lug bolts, page 241
Space-saver spare tire
Tire change with space-saver spare tire:
>Remove the space-saver spare tire,
page 239
> Prepare for tire change, page 240
> Jack up vehicle, page 241
> Mount space-saver spare tire, page 241
> Tighten lug bolts, page 241
> Drive with space-saver spare tire, page 240
Removing the space-saver spare tire
The screw connection of the space-saver spare
tire is under the floor mat in the cargo area, on
the base of the storage compartment for the tire
change set.
1. Unscrew the screw connection with the
special wrench.
2. Take out the cover panel.
3. Screw the lifting handle from the toolkit onto
the thread.
4. Raise the lifting handle slightly.

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5.Squeeze the securing spring.
6. The space-saver spare tire is released and
must be held by the lifting handle.
7. Lower the space-saver spare tire with the
lifting handle.
8. Unscrew the lifting handle.
9. Pull the space-saver spare tire underneath
the vehicle out toward the rear.
10. Position the space-save r spare tire with the
valve facing upward.
11. Unscrew the valve extension from the valve
of the space-saver spare tire.
12. Unscrew the dust cap from the extension
and place it on the valve of the space-saver
spare tire.
Due to its different dimensions, the dam-
aged wheel cannot be placed in the recess
for the space-saver spare tire. Drive cautiously and do not exceed a
speed of 50 mph/80 km/h. Changes may
occur in vehicle handling such as lower track sta-
bility during braking, longer braking distances
and changes in self-steering properties when
close to the handling limit. These properties are
more noticeable with winter tires. <
Only one space-saver spare tire may be
mounted at one time. Mount a wheel and
tire of the original size as soon as possible, to
avoid any safety risks. <
Check the tire inflation pressure at the
earliest opportunity and correct it if
necessary. Replace the defe ctive tire as soon as
possible and have the ne w wheel/tire assembly
balanced. <
Preparing for a tire change
Observe the safety precautions regarding
flat tires on page 237.<
Additional safety measures when chang-
ing tires:
Only change the tire wh en parked on a surface
that is level, firm and not slippery.
The vehicle or the jack could slip sideways on
soft or slippery support surfaces, such as snow,
ice, flagstones, etc.
Do not use a wooden block or similar object as a
support base for the jack, as this would prevent
it from extending to its full support height and
reduce its load-carrying capacity.
Do not lie under the vehicle or start the engine
when the vehicle is supported by the jack; other-
wise, there is a risk of fatal injury. <
1. Place the foldable chock behind the front
wheel on the other side of the vehicle or in
front of the wheel if the vehicle is on an
incline. If the wheel is changed on a surface
with a more severe sl ope, take additional
precautions to secure the vehicle from
rolling.
2. Uncover the lug bolts if necessary.
3. Loosen the lug bolts by a half turn.

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Replacing componentsMOBILITY
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Jacking up the vehicle
The vehicle jack is designed for changing
wheels only. Do not attempt to raise
another vehicle model with it or to raise any load
of any kind. To do so could cause accidents and
personal injury. <
1. Place the jack at the jacking point closest to
the wheel.
The jack base must be perpendicular to the
surface beneath the jacking point.
2. During jacking up, insert the jack head in the
square recess of the jacking point.
3. Jack the vehicle up until the wheel you are
changing is raised off the ground.
Mounting the space-saver spare tire
1.Unscrew the lug bolts and remove the
wheel.
2. Remove accumulations of mud or dirt from
the mounting surfaces of the wheel and
hub. Clean the lug bolts.
3. Lift the new wheel into place.
4. Screw at least two lug bolts finger-tight into
opposite bolt holes.
5. Screw in the remaining bolts. 6.
Tighten all the lug bolts firmly in a diagonal
pattern.
7. Lower the vehicle.
8. Remove the jack.
Tightening the lug bolts
Tighten the lug bolts in a diagonal pattern.
Immediately have the wheels checked
with a calibrated torque wrench to ensure
that the lug bolts are firmly seated. Otherwise,
incorrectly tightened lug bolts can present a
safety hazard. <
Tightening torque: 103.3 lb ft or 140 Nm.
Replace the defective tire as soon as possible
and have the new wheel/tire assembly
balanced.
Vehicle battery
Maintenance
The battery is 100 % maintenance-free, the
electrolyte will last for the life of the battery
when the vehicle is operated in a temperate
climate.
Battery replacement
Only use vehicle batteries that have been
approved for your vehicle by the manu-
facturer; otherwise, the vehicle could be dam-
aged and systems or func tions may not be fully
available. <
After a battery replacement, have the battery
registered on the vehicle by your MINI dealer
to ensure that all comfort functions are fully
available.
Charging the battery
Note
Do not connect battery chargers to the
sockets installed in the vehicle at the
factory; otherwise you may cause damage to
the vehicle.<

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Giving and receiving assistanceMOBILITY
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Using a tow fitting
The screw-in tow fitting must always be carried
in the car. It can be screwed in at the front or
rear of the MINI.
It is stored in the toolkit in the cargo area
underneath the cover on the right-hand side,
page231.
Use only the tow fitting provided with the
vehicle and screw it all the way in. Use the
tow fitting for towing on paved roads only. Avoid
lateral loading of the tow fitting, e.g. do not lift
the vehicle by the tow fitting. Otherwise, the tow
fitting and the vehicle could be damaged. <
Access to screw thread
Push out the cover of the towing eye out of the
recess in the bumper.
Front
Rear
John Cooper Works with aerodynamic bumper:
Pull out the bottom of the cover panel of the
towing eye in the bumper, arrow.
Being towed
Make sure that the ignition is switched on,
refer to page60; otherwise, the low
beams, tail lamps, turn signals, and windshield
wipers may be unavailable. Do not tow the vehi-
cle with just the rear ax le raised, as this would
allow the steering to turn. <
There is no power assist while the engine is off.
Thus, braking and steering will require increased
effort.
Switch on the hazard warning flashers,
depending on local regulations.
Manual transmission
Gearshift lever in neutral position.
Automatic transmission
Tow vehicles with automatic transmission
only with a tow truck or with the front
wheels lifted; otherwise, the transmission can be
damaged. <
Towing with a tow bar
The towing vehicle must not be lighter
than the towed vehicle; otherwise, it may
be impossible to maintain control. <
The tow fittings used should be on the same side
on both vehicles. Should it prove impossible to
avoid mounting the tow bar at an angle, please
observe the following:
> Clearance and maneuvering capability will
be sharply limited during cornering.
> The tow bar will generate lateral forces if it is
attached offset.

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REFERENCETechnical data
252
CooperCooper SJohn Cooper Works
1Vehicle height without roof
antenna 54.3/1,378 54.5/1,384 54.5/1,384
2 Track, front 57.4/1,459 57.2/1,453 57.2/1,453
3 Vehicle width, with outside
mirror 74.5/1,892 74.5/1,892 74.5/1,892
4 Track, rear
57.8/1,467 57.5/1,461 57.5/1,461
5 Vehicle width, without outside
mirror 66.3/1,683 66.3/1,683 66.3/1,683
6 Wheelbase
97.1/2,467 97.1/2,467 97.1/2,467
7 Vehicle length
146.8/3,728 147/3,734 148/3,758
All dimensions in inches/mm. Minimum turning radius dia.: 35 ft 10 in/10.7 m.

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