light MITSUBISHI 3000GT 1991 Service Manual

4-WHEEL STEERING SYSTEM (4WS) - Rear Oil Pump37B-11
REAR OIL PUMP
REMOVAL AND INSTALLATION/
l Draining of Power Steering Fluid
(Refer to GROUP 37A- Service Adjustment
l Removal of Main Muffler Assembly(Refer to GROUP 15 - Exhaust Pipe and Muffler.)
Post-installation Operationl Installation of Main Muffler Assembly(Refer to GROUP 15 - Exhaust Pipe and Muffler.)l Refilling and Bleeding of Power Steering System
(Refer to GROUP 37A- Service AdjustmentProcedures.)l Bleeding of 4WS System
(Refer to P.37B-4.)l Checking of 4WS System for Operation
(Refer to P.37B-5.)
IIO-130Nm80- 94 ft.lbs.Removal steps
1. Rear shock absorber lower mounting bolt4*2. Crossmember bracketa*3. Crossmember mounting nut4.~rry~~,ff~h;t~Jside)
5.Suction hose6. Rear-wheel oil pump7. O-ring80
-94ft.lbs.
13FOO23
NOTEDo not disassemble the rear-wheel oil pump.
M3?MA- -12AOlOS
3
SERVICE POINTS OF REMOVALM37MBAA
2. REMOVAL OF CROSSMEMBER BRACKET / 3. CROSS-MEMBER MOUNTING NUT (ON DIFFERENTIAL SIDE)
(1) Support the differential case with the transmission jack,
then remove the crossmember bracket and crossmem-
ber mounting nut (on the differential side).
(2) Slightly lower the crossmember.
2TSB Revision

42-1
BODY
CONTENTSM42AA- -
CENTER PILLAR GLASS........................................................32
CENTRAL DOOR LOCKING SYSTEM
................................55
DOOR ASSEMBLY....................................................................40
DOOR GLASS AND REGULATOR
........................................42
DOOR HANDLE AND LATCH
................................................54
DOOR TRIM AND WATERPROOF FILM
............................41
DRIP LINE WEATHERSTRIP....................................................65
ENGINE HOOD........................................................................18
FENDER*....................................................................................23
FUEL TANK FILLER DOOR
....................................................22
LIFTGATE....................................................................................20
LIFTGATE GLASS....................................................................37
LOOSE PANEL
........................................................................24
POWER WINDOW
....................................................................43
QUARTER WINDOW GLASS
................................................33SERVICE ADJUSTMENT PROCEDURES
............................
Door Adjustment................................................................Door inside Handle Play Check............................................Door Window Glass Adjustment........................................Floor Pan inspection............................................................Fuel Filler Door Adjustment................................................Hood Adjustment................................................................Liftgate Adjustment............................................................
SPECIAL TOOLS........................................................................
SPECIFICATIONS....................................................................
General Specifications........................................................Sealants and Adhesives........................................................
ServiceSpecifications........................................................
TROUBLESHOOTING............................................................
WINDOW GLASS....................................................................
WINDSHIELD............................................................................
13
14
16
14
17
14
13
13
4
2
2
3
3
5
25
28
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
(1)A Supplemental Restraint System (SRS), which uses a driver-side air bag, has been installed in the 3000GT.(2)The SRS includes the following components: impact sensors, SRS diagnosis unit: SRS warning light, air bagmodule, clock spring, interconnecting wiring. Other SRS-related components (that may have to be
removed/installed in connection with SRS service or maintenance) are indicated in the table of contents byan asterisk (*).
WARNING!(1)Improper service or maintenance of any component of the SRS, or any SRS-related component, can lead to
personal injury or death to service personnel (from inadvertent firing of the air bag) or to the driver (from
rendering the SRS inoperative).
(2) Service or maintenance of any SRS component or SRS-related component must be performed only at an
authorized MITSUBISHI dealer.(3) MITSUBISHI dealer personnel must thoroughly review this manual, and especially its GROUP 52B
-Supplemental Restraint System (SRS), before beginning any service or maintenance of any component of the
SRS or any SRS-related component.

42-18ENGINE HOODBODY
- Engine Hood
M42HAAV
REMOVAL AND INSTALLATION5Nm
9Nm’7 ft.lbs.12 Nm\ /8 ft.lbs.
16FO12716FO261
16A0755
1. Hood latch2. Hood lock release handle3. Hood lock release cable4. Hood weatherstrip (Front)
5. Hood weatherstrip (Rear)
l a6. Bumper A (Body side)I)*7. Bumper A (Hood side)l * 8. BumperB
9. Bumper
10. Hood side weatherstrip (LH)11. Hood side weatherstrip (RH)12. Heat protector panel
13. Heat protector
14. Hood garnish assembly
15. Hood switch (Vehicles with theft-alarm
sys-tern)16. Engine room inspection light
17. Inspection light switchHood hinge removal steps
Washer tube (Refer to GROUP 51 -Wind-shield Wiper and Washer.)
18. inspection light wiring harness19. Hood gas spring20. Hood21. Hood hinge
Caution1.Never try to disassemble the hood gas spring or burn
it.
2.Always bore a hole in the gas spring to release the
interior gas before the spring is discarded.TSB Revision

BODY -Engine Hood42-I Y18FOOW
!I
II
INSPECTION
HOOD SWITCHCheck the continuity between the terminal.
Terminal
Lid switch unpressed
Lid switch depressed
1200
NOTEG-0 indicates that there is continuity between the terminals.
INSPECTION LIGHT SWITCHTurn the switch ON/OFF and check continuity between
terminals (between the connector terminal and the
switch
body).
IOFF
NOTE
O-0 indicates that there is continuity between the terminals.
t
SERVICE POINTS OF INSTALLATION8. 7. 6. INSTALLATION OF BUMPER B, A
install the bumpers as illustrated.
TSB
Revish

BODY - Liftgate42-21
Liftgate lock release cable and handle removal steps
Scuff plate (driver’s side)(Refer to GROUP 52A-Trims.)
9. Release handle cover10. Liftgate lock release handleQuarter trim
Rear side trim(Refer to GROUP
Rear end trim
I52A -Trims.)
11.
Liftgate latch
12. Liftgate lock release cable
Liftgate latch removal steps
Rear end trim(Refer to GROUP 52A-Trims.)
11. Liftgate latch
Liftgate striker removal steps
Liftgate trim
(Refer to GROUP 52A-Trims.)13.
Liftgate strikerLiftgate lock cylinder removal steps
Rear end trim(Refer to GROUP 52A-Trims.)
Rear combination light
I
fRefer to GROUP 51 -Rear panel garnish,Garnishes and
Mouldings.)
14.
Liftgate lock cylinder switch
15. Retainer
16.
Liftgate lock cylinder
Caution1.Never try to disassemble the liftgate gas spring or burn
it.
2.Always bore a hole in the gas spring to release the
interior gas before the spring is discarded.
18FOO89
Press
18F008E
18FOO63
INSPECTION
LIFTGATE LATCH SWITCH
(I) Unlock the liftgate latch.
(2) Check the continuity between the terminals.
)I
NOTEO-O indicates that there is continuity between the terminals.
LIFTGATE LOCK CYLINDER SWITCHCheck the continuity between the terminals.
11
NOTEO-O indicates that there is continuity between the terminals.
SERVICE POINT OF INSTALLATION1. INSTALLATION OF BUMPER
Install the bumper so that the amount of projection from theliftgate is as shown in the illustration.
TSB Revision

BODY - Windshield42-31
I
LJ
Section A12-15
(.47 - ,591
Primer/’
El--
7 l.28)10 i.39)dam
Section B
7 t.28)
Section C
Adhesive
nm (in.)18FOO56(6) After application of the adhesive, line up the match-
marks on the glass and body and force the glass lightly
and evenly onto the body for complete fitting.
(7) Remove adhesive from around and on the glass and
body surfaces using a spatula and wipe the surfaces
clean.(8) After the work (installation of the glass), allow to stand
until the adhesive hardens.
Caution
If an infrared lamp or other means are used for
quicker hardening, keep the surface temperature
60°C (140°F) or lower.
(9) After about 30 minutes or more following bonding of
the windshield glass to the body, check for water leaks.
Caution
1. If the vehicle is to be moved, do so gently.
2. When checking for water leaks, do not apply
water with the hose end squeezed.
TSB RevisionI

42-36BODY - Quarter Window Glass
Section A
Adhesive
Section B
Section CWindow dam(4) After application of the adhesive, line up the match-
marks on the glass and body and force the glass lightly
and evenly onto the body for complete fitting.
(5) Remove adhesive from around and on the glass and
\Ljbody surfaces using a spatula and wipe the surfaces
clean.(6) After the work
(installationof the glass), allow to stand
until the adhesive hardens.
Caution
If an infrared lamp or other means are used for
quicker hardening, keep the surface temperature
60°C (140°F) or lower.
(7) After about 30 minutes or more following bonding of
the windshield glass to the body, check for water leaks.
Caution
1. If the vehicle is to be moved, do so gently.
2. When checking for water leaks, do not squeeze
the hose end.
mm (in.)18FO137
TSB Revision

BODY - Liftgate Glass42-39
id
Section A
27 (1 .O$)
Section B
, Adhesive12-
15(.47
Primer
; 27 (1.06)
Section C12-15
.4;itf;j-$c~“:
10 t.391
nm (in.)18F014E(4) After application of the adhesive, line up the
match-marks on the glass and liftgate and force the glass
lightly and evenly for complete fitting.
(5) Remove adhesive from around and on the glass and
body surfaces using a spatula and wipe the surfaces
clean.(6) After the work (installation of the glass), allow to stand
until the adhesive hardens.
Caution
If an infrared lamp or other means are used for
quicker hardening, keep the surface temperature
60°C (140°F) or lower.
(7) After about 30 minutes or more following bonding of
the liftgate glass to the tail gate, check for water leaks.
Caution
1. If the vehicle is to be moved, do so gently.
2. When checking for water leaks, do not squeeze
the hose end.TSB
Revision

BODY - Door Assemblv / Door Trim and Waterproof Film42-41
Identification mark18FOO31INSPECTION
DOOR SWITCH
Operate the switch, and check the continuity between the
terminals.
Open (ON)0A
Switch”3
Depressed (OFF)
NOTEO-O indicates that there is continuity between the terminalsSERVICE POINT OF INSTALLATION
6. INSTALLATION OF DOOR CHECK STRAP
Install the door check strap with the identification mark
facing up.
PositionIdentification mark
Door (LH)WLL
Door (RH)WRR
DOOR TRIM AND WATERPROOF FILMM42MBBDREMOVAL AND INSTALLATION
Sealant:3M ATD Part No. 8625 or equivalentRemoval steps
l I)1. Clip
2. Door window regulator
3.Escutcheon4.Door light
5. Inside handle cover
6. Door trim carpet
7.Door trim8.Speaker garnish
9. Power window switch
10.Waterproof film
\handle
NOTE* : Clip locationsTSB Revision

EXTERIOR - Troubleshooting
i.l
L
ELECTRIC REMOTE CONTROLLED MIRRORMSlEBBFCIRCUIT DIAGRAM
BEI
LLIfs
9LF?
PWATED
1
@iOA
w&
:ERIGNITIONSWITCH(ACC)-I
d
4
J/B
@ ::::15A
9
C-82
m
$i$iiq
:I1I’II
,IIIIIIII
IttI
1II,I
IIII
IIIt,
---------------------2 2
f
D-42
'-14
7
83296m9
-?;'9:c:a > c3> u,
REMOTEfjI#;"o;LLE'
EFti
tIL-------------q+1~-I~---------------------)L13w
.D-43 ‘1'8--- ---- ------------------ +’'7at2 D-41
/liRmqtI.) El::
:
1
(LH)(RH)
REMOTEiy;;I$)LLED:l:VEHICLES WITH MIRROR HEATERKXS-AC-R13C3-NYX2:VEHICLES WITHOUT MIRROR HEATEFOPERATION
l When the remote controlled mirror switch is
operated while the ignition key is in “ACC” or
“ON” position, current flows through fuse No.@ remote controlled mirror switch, remote
controlled mirror,remote controlled mirror
switch, and ground, causing the mirror to move.TROUBLESHOOTING HINTS
Neither right nor left mirror operates
1) Also cigarette lighter does not operate
l Check multi-purpose fuse No.
0.2) Cigarette lighter operates
l Check remote controlled mirror switch.
TSB Revision