water pump MITSUBISHI 3000GT 1991 Service Manual

ENGINE - Timinn Belt11-27
r bol
I01 NO07
10. REMOVAL OF ENGINE SUPPORT BRACKETRemove the engine support bracket in the numbered
sequence shown in the illustration.
Spraying lubricant, slowly remove the bolt (reamer bolt)
indicated by the arrow.
CautionKeep in mind that the reamer bolt is sometimes heat
seized on the engine support bracket.
Timing mark
mshaftrocket01 N009:
d Soft jawSoft jaw
OlL104E
Set hole
n
12. REMOVAL OF TIMING BELT(1) Align the timing marks.
(2) Make a mark on the back of the timing belt indicating
the direction of rotation so it may be reassembled in the
same direction if it is to be reused.
(3) Loosen the center bolt on the tensioner pulley to
remove the timing belt.
Caution
Water or oil on the belt shorten its life drastically, sothe removed timing belt, sprocket, and tensioner
must be free from oil and water. These parts should
not be washed. Replace parts if seriously contamin-
ated.
If there is oil or water on each part check. the front
case oil seals, camshaft oil seal and water pump for
leaks.SERVICE POINTS OF INSTALLATION
MllKDDB
13. INSTALLATION OF AUTO TENSIONER
(‘I) If the auto tensioner rod is in its fully extended position,
reset it as follows.@ Keep the auto tensioner level
and: in that position,
clamp it in the vise with soft jaws.@ Push in the rod little by little with the vise until the
set hole @ in the rod is aligned with that @ in the
cylinder.
CautionPush in the rod slowly to prevent the push rod
from being damaged.@ Insert a wire [I
.4 mm (.055 in.) in diameter] into the
set
ho&.@ Unclamp the auto tensioner from the vise.
(2) Install the auto tensioner.
CautionLeave the wire installed in the auto tensioner.
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ENGINE - Timing Belt11-29
OlN004t
& Pin hole
nilnq
8(2) Using paper clips, install the timing belt in the following
order with care not to allow the belt to slack.@ Exhaust camshaft sprocket (front bank side)
+ @
Intake camshaft sprocket (front bank side)
-+ @Waterpump pulley
+ @ Intake camshaft sprocket (rear bank
side)
+ @ Exhaust camshaft sprocket + @ Idler pulley
-+ @ Crankshaft sprocket + @ Tensioner pulley
NOTESince the camshaft sprockets turn easily, secure them
with box wrenches to install the timing belt.
Caution1. Be careful, the camshaft is turned by the reac-
tion of valve spring.
2.If the timing belt is reused, install it so that thearrow marks made at removal are in the direc-
tion of rotation.
(3) Turn the tensioner pulley so that its pin holes are
located above the center bolt. Then, press the tensioner
pulley against the timing belt and, at the same time,
temporarily tighten the center bolt.
(4) Check that the timing marks on all sprockets are aligned
properly.
(5) Remove the four clips.
. ADJUSTMENT OF TIMING BELT TENSION
(1) Rotate the crankshaft
114 turn counterclockwise, then
rotate it clockwise until the timing marks are aligned.
(2) Loosen the center bolt on the tensioner pulley. Using
the special tool and torque wrench, apply tensioning
torque to the timing belt and, at the same time, tighten
the center bolt to specification.
Specified torque:
10 Nm (7 ftlbs.)
[Timing belt tensioning torque]
Caution
When tightening the center bolt, make sure that thetensioner pulley is not rotated together.
(3) Remove the set pin from the auto tensioner. At this
time, make sure that the set pin can be easily removed.
(4) Rotate the crankshaft two turns clockwise and leave it
as is for five minutes or more. Then, check again that
the set pin can be easily removed from, and installed to,
the auto tensioner.
NOTEEven if the set pin cannot be easily inserted, the auto
tensioner is normal if its rod protrusion is within
specification.
Standard value (A): 3.8
- 4.5 mm (.I49 - .I77 in.)
If the protrusion is out of specification, repeat steps (1)
to (4).
(5) Check again that timing marks on all sprockets are
aligned properly.
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COOLINGCONTENTS
M14AA..
ENGINE COOLANT TEMPERATURE GAUGE
UNIT, ENGINE COOLANT TEMPERATURESENSOR AND ENGINE COOLANT
TEMPERATURE SWITCH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .._.__15
RADIATOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
SERVICE ADJUSTMENT PROCEDURES . . . . . . . .7Cap Pressure Test
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .._.......7Engine Coolant Concentration Test
. . . . . . . . . . . . . . . .‘7
L,Engine Coolant Leak Check
. . . . . . . . . . . . . . . . . . . . . . . . . . . .7Engine Coolant Replacement
. . . . . . . . . . . . . . . . . . . . . . . .7
SPECIFICATIONS. . . . . . . . . . . . .._.................................General Specifications
. ..___....___._...___.__............Lubricant
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .._.................._........Sealant and Adhesive
. . . . . . . . . . . . . . . . .._...........Service Specifications
. . . . . . . . . . . . . . . . . . . . . . . . . .
THERMOSTAT. . . ..__......................_.._...................
TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .._...No Rise in Temperature
Overheat
WATER PUMP, WATER PIPE AND WATER
HOSE. . . . _......_........_ _.._ .._..... . . . . . . . . . . . ._. . . . . . . . . . . . . . . . .
2
2
2
3
2
11
3
13

14-2COOLING - SDecifications
SPECIFICATIONSGENERAL SPECIFICATIONSMMCA..
Items
Cooling method
Radiator
Type
Radiator fan motor
Type
Water pump
Type
Thermostat
Type
Identification markSpecifications
Water-cooled, pressurized, forced circulationwith electrical fan
Pressurized corrugated fin type
Direct current ferrite type
Centrifugal impeller type
Wax type with jiggle valve
76.5 (Stamped on flange)
dSERVICE SPECIFICATIONS
Items
Standard valueSpecifications
Range of coolant antifreeze concentration%30-60
Thermostat
Valve opening temperature of thermostat
“C (“F)
Full-opening temperature of thermostat“C (“F)
Opening pressure of cap high pressure valvekPa (psi)
Therm0 sensor (on radiator) operating temperature

OFF-t ON“C (“F)
ON -+ OFF“C (“F) condenser fan-Vehicles with air conditioner>
OFF-ON“C (“F)
ON + OFF“C (“F)
Limit
76.5 (170)
90
(I 94) or more
75-105(11-15)81-89
(178- 192)77(171)orless
91-99
(196-210.)
87 (189) or less
Opening pressure cap high pressure valve
kPa (psi)65 (9.2)LUBRICANT
MlQCD- -
ItemSpecified lubricantQuantity
Engine coolantlit. (qts.)High quality ethylene glycol8.0 (8.5).
antifreeze coolant
‘d
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COOLING - Specifications / Troubleshooting
SEALANT AND ADHESIVE14-3
MMCE- -
/
id
ItemsSpecified sealants and adhesive/
Engine coolant temperature gauge unit
Engine coolant temperature sensor (Engine control)
Engine coolant temperature sensor (Air conditioner)3M Nut Locking Part No. 4171
TROUBLESHOOTING
L
MllEAAL
Symptom
OverheatProbable cause
Insufficient engine coolant
Too high an anti-freeze concentration
Inoperative electric cooling fan
Faulty thermosensor
Faulty electrical motor
Faulty radiator fan relayRemedy
Replenish
Correct anti-freeze concentration
Replace
Damaged or blocked (insufficiently ventilated)
radiator finsCorrect
Water leaks
Damaged radiator core joint
Corroded or cracked hoses
(radiator hose, heater hose, etc.)
Faulty cap valve or setting of spring
Cracked thermostat housing
Loose water pump mounting bolt or leaking
gasket
Replace
Loose bolt or leaking gasket in water outlet
I
Correct or replacefitting
Loose bolt or leaking gasket in water inletfitting
Loose thermostat housing bolts or leakingfrom gasket
Retorque bolts or replace gasket
Faulty automatic transaxle oil cooler operation
Blocked or collapsed hose and pipeReplace
Loose hose and pipe connectionCorrect
Faulty thermostat operationReplace
Faulty water pump operationReplace
Water passage clogged with slime or rust depositClean
or foreign substance
No rise in temperature
Faulty thermostatReplace
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COOLING - Water Pump, Water Pipe and Water Hose
WATER PUMP, WATER PIPE AND WATER HOSE
14-13
M14MB-B
/REMOVAL AND INSTALLATION
Pre-removal and Post-installation
Operation
l Draining and Supplying of the Engine Coolant
(Refer to GROUP 00 - Maintenance Service.)l Removal and Installation of Power Transistor
Unit and Ignition Coil
(Refer to GROUP 16 - Engine Electrical)l Removal and lnstallatlon of Timing Belt
(Refer to GROUP 11 -Timing Belt)17-20 Nm17-20 Nm
12-14ft.lbs.
1
12-15Nm9-11 ft.1bs.q
Removal steps
1. Water pump
2. Gasket
3. Air hose A
4. Air intake hose A
5. Air intake hose B
6. Air intake hose C
7. Air intake hose
8. Connection of radiator upper hose
9. Connection of water hose
IO. Water outlet fitting11. Gasket
12. Connection of harness
13. Connection of heater hose
14. Connection of water hose A
15. Connection of water hose
16. Connection of water hose
17. Connection of radiator lower hose
18. Connection of water hose
19. Thermostat housing
20. Gasket21.
Her water pipe22. O-ringOlFOO51
Installation steps
2. Gasket** 1. Water pumpI)+ 22. O-ring
l * 21. Inlet water pipe
20. Gasket
19. Thermostat housing18. Connection of water hose 17. Connection of radiator lower hose16. Connection of water hose
15. Connection of water hose
14. Connection of water hose A
13. Connection of heater h&e
12. Connection of harness11. Gasket10. Water outlet fitting
9. Connection of water hose
8. Connection of radiator upper hose7. Air intake hose l *6. Air Intake hose C **5. Air intake hose B l *4. Air intake hose A
3. Air hose A
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COOLING - Water Pump, Water Pipe and Water Hose
INSPECTION
WATER PUMP
I
MIQMDAOZIf any of the following irregularities are observed, replace the
LJwater pump as an assembly.
(1) Damage or crack on the water pump body
(2) Water leakage. With improper sealing, a water leakage
mark may be observed around hole
@.
,
(.31 x .98)OlLO188
6COO35
Air intake hose BOSFOO23
SERVICE POINTS OF INSTALLATION
1. INSTALLATION OF WATER PUMPM14MEAW
(1) Clean both gasket surfaces of water pump body and
cylinder block.
(2) Install new water pump gasket and water pump
assembly and tighten the bolts.
(3) Water pump installation bolt size are different and
caution must be paid to ensure that they are properly
installed.
22. INSTALLATION OF O-RING / 21. INLET WATER PIPEReplace the O-rings at both ends of the water inlet pipe
with new ones and apply water to the outside of O-rings to
help smooth insertion of the pipe into the water pump,.
thermostat housing.
CautionLJCare must be taken not to permit engine oil or
othergreases to adhere to the O-ring.
6.INSTALLATION OF AIR INTAKE HOSE C / 5. AIR INTAKEHOSE B
/ 4. AIR INTAKE HOSE A
Assemble the air intake hose A with its notches (arrow-
marked) lined up with the
D marks on the air intake hoses
B and C. Insert the hoses into the air intake hose A until
they are bottomed.
Insert the air intake hoses B and C on the turbocharger side
until they are bottomed.
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EMISSION CONTROL - Exhaust Gas Recirculation IEGR) Svstem17-13
GM159
QQQQQQ7FMnn4EGR VALVE - Non Turbo, Turbo>
M17lCKJ
INSPECTION(1) Remove the EGR valve and check it for sticking, deposit of
carbon, etc.
If such condition exists, clean with adequate solvent to
ensure tight valve seat contact.
(2) Connect a hand vacuum pump to the EGR valve.
(3) Apply a vacuum of 500 mmHg (19.8 in.Hg.) and check
airtightness.
(4) Blow in air from one passage of the EGR to check condition
as follows.
INSTALLATIONInstall a new gasket and EGR valve, tighten bolts to specified
torque.
Specified tightening torque: 19
.Nm (13 ft.lbs.)
EGR TEMPERATURE SENSOR M17lCYC
INSPECTION(1) Remove the EGR temperature sensor.
(2) Place the EGR temperature sensor in water, and then
measure the resistance value between terminals 1 and 2
while increasing the water’s temperature.
Replace the EGR temperature sensor if there is a significant
deviation from the standard value.
INSTALLATIONInstall the EGR temperature sensor tighten to specified torque.
Specified tightening torque: 11 Nm (8
ftlbs.)
EGR CONTROL SOLENOID VALVE Non Turbo, Turbo>MlllCRE
INSPECTION
NOTEWhen disconnecting the vacuum hose, make an identification
mark on it so that it can be reconnected to the original position.
(1) Disconnect the vacuum hose (yellow and green stripe) from
the solenoid valve.
(2) Disconnect the harness connector.
(3) Connect a hand vacuum pump to the nipple to which the
green-striped vacuum hose was connected.
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51-34
EXTERIOR - Windshield Wiper and Washer
Connector B
-____1.310027lXN007t
1
dentification mark: AInspection of Wiper Relay (Built-in Column Switch)
(1) Check to ensure that there is continuity between terminals@ and @ and between the terminals @ and
@, and that
there is no continuity between terminals @ and
@.
(2) Connect the positive terminal of the battery to terminal @dand the negative terminal to terminal @ to check that the
battery voltage is available at terminal
@.INSPECTION OF WASHER MOTOR
(I) When the washer motor is inspected, make sure that it is
mounted on the washer tank and that the washer tank is
filled with water.
(2) Connect the battery as shown to check whether water is
pumped out.
INSPECTION OF WASHER FLUID LEVEL
,SENSOR
(1) Connect a circuit tester to the connector of the level sensor
as shown.
(2) Check that when the float is moved down, the circuit is
closed and that when the float is moved up, the circuit is
opened.
Front deck garnish18FO164SERVICE POINT OF INSTALLATION
2. INSTALLATION OF WIPER ARM
(1) The wiper arms, right and left, are different in shape.
Check the identification symbol.
(2) After the wiper blades have been set, install them in
such a way that the ends of the wiper blades will stop at
the specified positions (standard values).
Standard value: (A) 15
tz mm (.6 tf in.)
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EXTERIOR - Rear Wiper and Washer
51-3718N007F
jINTERMITTENT WIPER RELAY
(1) Remove the quarter trim. (Refer to GROUP 52A
- Trims.)
(2) With the intermittent wiper relay connected to the wiring
harness connector, let the wiper operate intermittently and
check the voltage at terminal
0.WASHER MOTOR
(1) When the washer motor is inspected, make sure that it is
mounted on the washer tank and that the washer tank is
filled with water.
(2) Connect the battery as shown to check whether water is
pumped out.
SERVICE POINT OF INSTALLATION
2. INSTALLATION OF WIPER ARM
After assembling the wiper blade to the wiper arm, install
the wiper arm with its tip positioned along the ceramic part.
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