light MITSUBISHI 380 2005 Owners Manual

ON-VEHICLE SERVICE
BASIC BRAKE SYSTEM35A-14
BRAKE PEDAL FREE PLAY
1. Turn the ignition switch to the "LOCK" (OFF) position, and
depress the brake pedal two or three times. After eliminating
the vacuum in the brake booster, press the pedal down by
hand, and confirm that the amount of movement before
resistance is met (free play) is within the standard value
range.
Standard value: 3
8 mm (0.12 0.31 inch)
2. If the brake pedal play is not within the standard value,
check the following, and adjust or replace if necessary:
Excessive play between the brake pedal and the clevis pin,
or between the clevis pin and the brake booster operating
rod
Brake pedal height
Installation position of the stop light switch, etc.
CLEARANCE BETWEEN BRAKE PEDAL AND
DASH PANEL
1. Turn up the carpet, etc. under the brake pedal.
2. Start the engine, depress the brake pedal with
approximately 500 N (112 pounds) of force, and measure
the clearance between the brake pedal and the dash panel.
Standard value: 110 mm (4.33 inches) or more [From
the surface of dash panel to the face of pedal pad]
3. If the clearance is outside the standard value, check for air
trapped in the brake line and check the thickness of the disc
brake pad. Andjust and replace defective parts as required.
4. Return the carpet etc. to its original position.
BRAKE BOOSTER OPERATING TESTM1351001000372
1. For simple checking of the brake booster operation, carry
out the following tests:
(1) Run the engine for one or two minutes, and then stop it. If
the pedal depresses fully the first time but gradually
becomes higher when depressed succeeding times, the
booster is operating properly. If the pedal height remains
unchanged, the booster is defective. Go to step 2.

ON-VEHICLE SERVICE
BASIC BRAKE SYSTEM35A-15
(2) With the engine stopped, step on the brake pedal several
times. Then step on the brake pedal and start the engine.
If the pedal moves downward slightly, the booster is in
good condition. If there is no change, the booster is
defective. Go to step 3.
(3) With the engine running, step on the brake pedal and
then stop the engine. Hold the pedal depressed for 30
seconds. If the pedal height does not change, the booster
is in good condition, if the pedal rises, the booster is
defective.
2. If the above three tests are okay, the booster is OK. If one of
the above three tests is not okay, the check valve, vacuum
hose, or booster is defective. Check the check valve (Refer
to P.35A-15), vacuum hose for leaks, high volume engine
vacuum applied to booster. Repair or replace as necessary.
If these are OK, replace booster and repeat this test starting
at Step 1.
CHECK VALVE OPERATION CHECKM1351009000376
The check valve should not be removed from the vacuum
hose.
1. Remove the vacuum hose. (Refer to P.35A-26).
If the check valve is defective, replace it as an assembly
together with the vacuum hose.
2. Check the operation of the check valve by using a vacuum
pump.
VACUUM PUMP
CONNECTIONCRITERIA
Connection at the brake
booster side (A)A negative pressure
(vacuum) is created and
held.
Connection at the intake
manifold side (B)A negative pressure
(vacuum) is not created.

BRAKE PEDAL
BASIC BRAKE SYSTEM35A-24
BRAKE PEDAL
REMOVAL AND INSTALLATIONM1351003400406
Post-installation Operation
Brake Pedal Adjustment (Refer to P.35A-13).
REMOVAL STEPS
1. BRAKE BOOSTER PIN
2. BRAKE BOOSTER PIN ASSEMBLY
3. SHIFT LOCK CABLE CONNECTION
4. STOPLIGHT SWITCH CONNECTOR
5. STOPLIGHT SWITCH
6. BRAKE PEDAL CLIPWIRING HARNESSES CLAMPED
ON BRAKE PEDAL ASSEMBLY
7. BRAKE PEDAL BOLT
8. BRAKE BOOSTER NUT
9. BRAKE PEDAL ASSEMBLY
10. BRAKE PEDAL PAD
11. BRAKE PEDAL STOPPERREMOVAL STEPS (Continued)

BRAKE PEDAL
BASIC BRAKE SYSTEM35A-25
INSPECTIONM1351003500221.
STOPLIGHT SWITCH CHECK
1. Connect an ohmmeter between the stoplight switch
connector terminals.
2. There should be no continuity between the terminals when
the plunger is pushed in as shown. There should be
continuity when it is released.
TESTER
CONNECTIONPLUNGER SPECIFIED
CONDITION
1
2 IN Open circuit
OUT Less than 2

PRECAUTIONS BEFORE SERVICE
GENERAL00-22
ENGINE MODEL STAMPING
The engine model is stamped on the cylinder block.
The engine model number is as shown as follow.
The engine serial number is stamped near the engine model
number.
PRECAUTIONS BEFORE SERVICE
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)M1001011600056
1. Items to review when servicing SRS:
(1) Be sure to read GROUP 52B, Supplemental
Restraint System (SRS). For safe operation,
please follow the directions and heed all
warnings.
(2) Wait at least 60 seconds after disconnecting
the battery cable before doing any further
work. The SRS system is designed to retain
enough voltage to deploy the air bag even
after the battery has been disconnected.
Serious injury may result from unintended air
bag deployment if work is done on the SRS
system immediately after the battery cable is
disconnected.
(3) Warning labels must be heeded when
servicing or handling SRS components.
Warning labels can be found in the following
locations.
Front impact sensor
Hood
Sun visor
Instrument panel (passenger ’s side)
SRS-ECU
Steering wheel
Clock spring
Air bag module (Driver's or front
passenger's)
Side-airbag module (Driver's side or front
passenger's side)
Side impact sensor
Seat belt pre-tensioner
(4) Always use the designated special tools and
test equipment.(5) Store components removed from the SRS in a
clean and dry place. The air bag module
should be stored on a flat surface and placed
so that the pad surface is facing upward.
(6) Never attempt to disassemble or repair the
SRS components (SRS-ECU, air bag module
and clock spring). If there is a defect, replace
the defective part.
(7) Whenever you finish servicing the SRS, check
the SRS warning light operation to make sure
that the system functions properly.
(8) Be sure to deploy the air bag before disposing
of the air bag module or disposing of a vehicle
equipped with an air bag (Refer to GROUP
52B, Air Bag Module Disposal Procedures
P.52B-254).
2. Observe the following when carrying out
operations on places where SRS components are
installed, including operations not directly related
to the SRS air bag.
(1) When removing or installing parts, do not allow
any impact or shock to occur to the SRS
components.
(2) If heat damage may occur during paint work,
remove the SRS-ECU, the air bag module,
clock spring, the front impact sensor, the side
impact sensor, and the seat belt pre-tensioner.
a.SRS-ECU, air bag module, clock spring,
front impact sensor, the side impact sensor:
93
C (200F) or more
b.Seat belt pre-tensioner: 90
C (194F) or
more ENGINE MODEL ENGINE DISPLACEMENT
6G75 3828cc

PRECAUTIONS BEFORE SERVICE
GENERAL00-24
SERVICING ELECTRICAL SYSTEMM1001011900057
Battery posts, terminals and related accessories con-
tain lead and lead compounds. WASH HANDS AFTER
HANDLING.
1. Note the following before proceeding with working on the
electrical system.
Never perform unauthorized modifications to any electrical
device or wiring. Such modifications might lead to a vehicle
malfunction, over-capacity or short-circuit that could result in
a fire in the vehicle.
Before connecting or disconnecting the negative bat-
tery cable, be sure to turn the ignition switch to the
"LOCK" (OFF) position and turn off the lights (If this is
not done, there is the possibility of semiconductor
parts being damaged).
After completion of the work (and the negative battery
terminals is connected), warm up the engine and allow
it to idle for approximately 10 minutes under the condi-
tions described below in order to stabilize engine con-
trol conditions, and then check to be sure that the idle
is satisfactory.
Engine coolant temperature: 85 to 95C (185 to
203
F)
Lights and all accessories: OFF
Transaxle: "N" or "P" position
Steering wheel: straight-forward position
2. When servicing the electrical system, disconnect the
negative cable terminal from the battery.
VEHICLE WASHINGM1001012000057
If high-pressure car-washing equipment or steam car-washing
equipment is used to wash the vehicle, be sure to maintain the
spray nozzle at a distance of at least approximately 50 cm (20
inches) from any plastic parts and all opening parts (doors, lug-
gage compartment, etc.).

MAINTENANCE SERVICE
GENERAL00-51
18. SUSPENSION SYSTEM (INSPECT FOR
LOOSENESS AND DAMAGE)
M1001009600048
Visually inspect the front/rear suspension components for dete-
rioration and damage. Re-tighten the front/rear suspension
components retaining bolts to specified torque.
19. SRS AIR BAG (INSPECT FOR SRS SYSTEM)M1001003700326
The entire SRS including air bag and pre-tensioner seat belt
must be inspected by an authorized MITSUBISHI MOTORS
dealer 10 years.
SRS WARNING LIGHT CHECK
Turn the ignition key to the "ON" position. Does the
"SRS" warning light illuminate for several seconds, and then go
out? If yes, the SRS system is functioning properly. If no, refer
to GROUP 52B, Diagnosis P.52B-215.
SRS COMPONENT VISUAL CHECK
Wait at least 60 seconds after disconnecting the bat-
tery cable before doing any further work. The SRS
system is designed to retain enough voltage to
deploy the air bag for a short time even after the bat-
tery has been disconnected. Serious injury may result
from unintended air bag deployment if work is done
on the SRS system immediately after the battery
cable is disconnected.
Battery posts, terminals and related accessories con-
tain lead and lead compounds. WASH HANDS AFTER
HANDLING.
1. Turn the ignition switch to the "LOCK" (OFF) position,
disconnect the negative battery cable and tape the terminal.
2. Remove the floor console assembly (Refer to GROUP 52A,
Floor Console P.52A-10).
3. Disconnect a connector from the SRS-ECU.

13C-1
GROUP 13C
TRACTION
CONTROL SYSTEM
(TCL)
CONTENTS
GENERAL DESCRIPTION. . . . . . . . .13C-2
TRACTION CONTROL SYSTEM (TCL)
DIAGNOSIS . . . . . . . . . . . . . . . . . . . .13C-3
INTRODUCTION TO TRACTION CONTROL
SYSTEM (TCL) DIAGNOSIS . . . . . . . . . . . 13C-3
TROUBLESHOOTING STRATEGY . . . . . . 13C-3
DIAGNOSIS FUNCTION. . . . . . . . . . . . . . . 13C-3
DIAGNOSTIC TROUBLE CODE CHART . . 13C-8
DIAGNOSTIC TROUBLE CODE
PROCEDURES . . . . . . . . . . . . . . . . . . . . . . 13C-10
SYMPTOM CHART. . . . . . . . . . . . . . . . . . . 13C-23
SYMPTOM PROCEDURES . . . . . . . . . . . . 13C-23
DATA LIST REFERENCE TABLE . . . . . . . 13C-36
ACTUATOR TEST REFERENCE TABLE. . 13C-37
CHECK AT ABS/TCL-ECU RESISTANCE
AND TERMINAL VOLTAGE . . . . . . . . . . . . 13C-38RESISTANCE AND CONTINUITY
BETWEEN ABS-ECU AND WHEEL SPEED
SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . 13C-39
VOLTAGE AND SIGNAL CHECK AT
ABS-ECU USING AN OSCILLOSCOPE . . . 13C-41
SPECIAL TOOLS . . . . . . . . . . . . . . . .13C-45
ON-VEHICLE SERVICE . . . . . . . . . . .13C-47
TCL INDICATOR LIGHT CHECK . . . . . . . . 13C-47
TCL OPERATION CHECK . . . . . . . . . . . . . 13C-47
TCL SWITCH CHECK . . . . . . . . . . . . . . . . . 13C-48
WHEEL SPEED SENSOR CHECK . . . . . . . 13C-48
TCL SWITCH . . . . . . . . . . . . . . . . . . .13C-49
REMOVAL AND INSTALLATION . . . . . . . . 13C-49
WHEEL SPEED SENSOR . . . . . . . . .13C-49
REMOVAL AND INSTALLATION . . . . . . . . 13C-49
ABS/TCL-ECU . . . . . . . . . . . . . . . . . .13C-49
REMOVAL AND INSTALLATION . . . . . . . . 13C-49

TRACTION CONTROL SYSTEM (TCL) DIAGNOSIS
TRACTION CONTROL SYSTEM (TCL)13C-4
To prevent damage to diagnostic tool MB991958, always
turn the ignition switch to the "LOCK" (OFF) position
before connecting or disconnecting diagnostic tool
MB991958.
1. Ensure that the ignition switch is at the "LOCK" (OFF)
position.
2. Start up the personal computer.
3. Connect special tool MB991827 to special tool MB991824
and the personal computer.
4. Connect special tool MB991910 to special tool MB991824.
5. Connect special tool MB991910 to the data link connector.
6. Turn the power switch of special tool MB991824 to the "ON"
position.
NOTE: When special tool MB991824 is energized, special
tool MB991824 indicator light will be illuminated in a green
color.
7. Start the MUT-III system on the personal computer.
NOTE: Disconnect the diagnostic tool MB991958 is the
reverse of the connecting sequence, making sure that the
ignition switch is at the "LOCK" (OFF) position.
HOW TO READ AND ERASE DIAGNOSTIC
TROUBLE CODES
Required Special Tools:
MB991958: Diagnostic Tool (MUT-III Sub Assembly)
MB991824: V.C.I.
MB991827: MUT-III USB Cable
MB991910: MUT-III Main Harness A
To prevent damage to diagnostic tool MB991958, always
turn the ignition switch to the "LOCK" (OFF) position
before connecting or disconnecting diagnostic tool
MB991958.
NOTE: If the battery voltage is low, diagnostic trouble codes
will not be set. Check the battery if diagnostic tool
MB991958 does not display.
1. Connect diagnostic tool MB991958 to the data link
connector.
2. Turn the ignition switch to the "ON" position.
3. Select "Interactive Diagnosis" from the start-up screen.
4. Select "System Select".
5. Choose "TCL" .
6. Select "Diagnostic Trouble Code".
7. If a DTC is set, it is shown.
8. Choose "DTC erase" to erase the DTC.
9. Turn the ignition switch to the "LOCK" (OFF) position.
10.Disconnect diagnostic tool MB991958.

TRACTION CONTROL SYSTEM (TCL) DIAGNOSIS
TRACTION CONTROL SYSTEM (TCL)13C-23
SYMPTOM CHARTM1136003400029
SYMPTOM PROCEDURES
INSPECTION PROCEDURE 1: When the Ignition Switch is Turned to the "ON" Position
(Engine Stopped), the "TCL OFF" Indicator Light does not Illuminate. INSPECTION
PROCEDURE 2: When the Ignition Switch is Turned to the "ON" Position (Engine
Stopped), the TCL Work Indicator Light dose not Illuminate. INSPECTION
PROCEDURE 3: The "TCL OFF" Indicator Light Remains Illuminated After the Engine
is Started. INSPECTION PROCEDURE 4: The TCL Work Indicator Light Remains
Illuminated After the Engine is Started.
SYMPTOM INSPECTION
PROCEDURE NO.REFERENCE
PA G E
Communication with
diagnostic tool is not
possibleCommunication with all systems is
impossible- Group 13A, MPI
Diagnosis

Symptom
Procedures

Inspection
Procedure 1
P.13A-539.
Communication with the ABS/TCL-ECU
only is impossible- Group 35B, ABS
Diagnosis

Symptom
Procedures

Inspection
Procedure 1
P.35B-72.
When the ignition switch is turned to the "ON" position (engine
stopped), the "TCL OFF" indicator light dose not illuminate.1
P.13C-23
When the ignition switch is turned to the "ON" position (engine
stopped), the TCL work indicator light does not illuminate.2
The "TCL OFF" indicator light remains illuminated after the engine
is started.3
The TCL work indicator light remains illuminated after the engine
is started.4
When the TCL switch is push on, TCL does not be cancelled. 5
P.13C-28
TCL dose not operate. 6
P.13C-34