lock MITSUBISHI 380 2005 Workshop Manual

DOOR
BODY42-44
NOTE: *: Set the window lock switch to UNLOCK position.
.Sub switch
Sub switch REAR (RH) UP 4
10, 6 2* Less than 2 ohms
OFF 4
6, 4 2*, 6 2* Less than 2 ohms
DOWN 6
10, 4 2* Less than 2 ohms
REAR (RH) UP 1
10, 3 2* Less than 2 ohms
OFF 3
1, 3 2*, 2* 1 Less than 2 ohms
DOWN 3
10, 2* 1 Less than 2 ohms
SWITCH POSITION TESTER
CONNECTIONSPECIFIED
CONDITION
UP 4
5, 6 7 Less than 2 ohms
OFF 4
5, 7 8 Less than 2 ohms
DOWN 4
6, 7 8 Less than 2 ohms
SWITCH POSITION TESTER
CONNECTIONSPECIFIED
CONDITION
UP 4
5, 6 7 Less than 2 ohms
OFF 4
5, 7 8 Less than 2 ohms
DOWN 4
6, 7 8 Less than 2 ohms SWITCH POSITION TESTER
CONNECTIONSPECIFIED
CONDITION

DOOR
BODY42-46
DOOR HANDLE AND LATCH
REMOVAL AND INSTALLATIONM1423004600340
Pre-removal Operation
Door Trim Assembly Removal (Refer to GROUP 52A
Door Trim P.52A-14).Post-installation OperationDoor Inside Handle Play Check (Refer to P.42-35).
Door Outside Handle Play Check (Refer to P.42-35).
Door Trim Assembly Installation (Refer to GROUP 52A,
Door Trim P.52A-14).
DOOR HANDLE AND DOOR LATCH
ASSEMBLY REMOVAL STEPS
1. DOOR INSIDE HANDLE
WATERPROOF FILM (REFER TO
P.42-52).
>>B<<2. LOWER SASH
3. DOOR LATCH ASSEMBLY4. INSIDE LOCK CABLE
5. INSIDE HANDLE CABLE
6. DOOR OUTSIDE HANDLE
MOUNTING BOLT DOOR HANDLE AND DOOR LATCH
ASSEMBLY REMOVAL STEPS

DOOR
BODY42-47
Required Special Tool:
MB991223: Harness Set
Required Special Tool:
MB991223: Harness Set
<>7. DOOR LOCK KEY CYLINDER
ASSEMBLY (LH)
8. DOOR OUTSIDE HANDLEDOOR HANDLE AND DOOR LATCH
ASSEMBLY REMOVAL STEPS DOOR CHECK REMOVAL
>>A<<9. DOOR CHECK
DOOR HANDLE AND DOOR LATCH
ASSEMBLY REMOVAL STEPS
1. DOOR INSIDE HANDLE
WATERPROOF FILM (REFER TO
P.42-52).
>>B<<2. LOWER SASH
3. DOOR LATCH ASSEMBLY
4. INSIDE LOCK CABLE5. INSIDE HANDLE CABLE
6. DOOR OUTSIDE HANDLE
DOOR CHECK REMOVAL>>A<<7. DOOR CHECKDOOR HANDLE AND DOOR LATCH
ASSEMBLY REMOVAL STEPS

DOOR
BODY42-48
REMOVAL SERVICE POINT
.
<> DOOR LOCK KEY CYLINDER ASSEMBLY
REMOVAL
1. Create clearance between the door panel and the door
outside handle to access the pin.
2. Open the pin and remove the door lock key cylinder
assembly.
INSTALLATION SERVICE POINTS
.
>>A<< DOOR CHECK INSTALLATION
Install the door check so that the identification mark faces
upwards.
.
>>B<< LOWER SASH INSTALLATION
Securely insert the lower sash into the window rear sash.
ITEM IDENTIFICATION
MARK
Front Door Left door P4FL
Right door P4FR
Rear Door Left door P4RL
Right door P4RR

DOOR
BODY42-49
INSPECTIONM1423004700411
FRONT DOOR LATCH CHECK
The illustration shows when the door lock actuator is viewed
from inside the door.
DOOR LOCK ACTUATOR CHECK
DOOR LOCK ACTUATOR SWITCH CHECK
DOOR LOCK ACTUATOR CHECK LEVER
POSITIONBATTERY CONNECTION LEVER
OPERATION
At the
"LOCK"
position
Connect terminal No. 4
and the negative battery
terminal.
Connect terminal No. 6
and the positive battery
terminal.The lever moves
from the "LOCK"
position to the
"UNLOCK"
position.
At the
"UNLOCK"
position
Connect terminal No. 6
and the negative battery
terminal.
Connect terminal No. 4
and the positive battery
terminal.The lever moves
from the
"UNLOCK"
position to the
"LOCK" position.
LEVER POSITION TESTER
CONNECTIONSPECIFIED
CONDITION
At the "LOCK"
position1
2 Open circuit
At the "UNLOCK"
position1
2 Less than 2 ohms
LEVER
POSITIONBATTERY CONNECTION LEVER
OPERATION
At the
"LOCK"
position
Connect terminal No. 6
and the negative battery
terminal.
Connect terminal No. 4
and the positive battery
terminal.The lever moves
from the "LOCK"
position to the
"UNLOCK"
position.
At the
"UNLOCK"
position
Connect terminal No. 4
and the negative battery
terminal.
Connect terminal No. 6
and the positive battery
terminal.The lever moves
from the
"UNLOCK"
position to the
"LOCK" position.

DOOR
BODY42-50
DOOR LOCK ACTUATOR SWITCH CHECK
REAR DOOR LOCK ACTUATOR CHECK
The illustration shows when the door lock actuator is viewed
from outside the door.
DOOR LOCK ACTUATOR CHECK
DOOR LOCK ACTUATOR CHECK LEVER POSITION TESTER
CONNECTIONSPECIFIED
CONDITION
At the "LOCK"
position2
3 Open circuit
At the "UNLOCK"
position2
3 Less than 2 ohms
LEVER
POSITIONBATTERY CONNECTION LEVER
OPERATION
At the
"LOCK"
position
Connect terminal No. 6
and the negative battery
terminal.
Connect terminal No. 4
and the positive battery
terminal.The lever moves
from the "LOCK"
position to the
"UNLOCK"
position.
At the
"UNLOCK"
position
Connect terminal No. 4
and the negative battery
terminal.
Connect terminal No. 6
and the positive battery
terminal.The lever moves
from the
"UNLOCK"
position to the
"LOCK" position.
LEVER
POSITIONBATTERY CONNECTION LEVER
OPERATION
At the
"LOCK"
position
Connect terminal No. 4
and the negative battery
terminal.
Connect terminal No. 6
and the positive battery
terminal.The lever moves
from the "LOCK"
position to the
"UNLOCK"
position.
At the
"UNLOCK"
position
Connect terminal No. 6
and the negative battery
terminal.
Connect terminal No. 4
and the positive battery
terminal.The lever moves
from the
"UNLOCK"
position to the
"LOCK" position.

DOOR
BODY42-51
FUEL LID D00R ACTUATOR CHECK
DOOR LOCK KEY CYLINDER SWITCH CHECK
CENTRAL DOOR LOCK SWITCH CONTINUITY
CHECK
Remove the power window switch (Refer to P.42-39).
LEVER
POSITIONBATTERY CONNECTION LEVER
OPERATION
At the
"LOCK"
position
Connect terminal No. 1
and the negative battery
terminal.
Connect terminal No. 2
and the positive battery
terminal.The lever moves
from the "LOCK"
position to the
"UNLOCK"
position.
At the
"UNLOCK"
position
Connect terminal No. 2
and the negative battery
terminal.
Connect terminal No. 1
and the positive battery
terminal.The lever moves
from the
"UNLOCK"
position to the
"LOCK" position.
SWITCH
POSITIONTESTER
CONNECTIONSPECIFIED
CONDITION
LOCK 2
3 Less than 2 ohms
NEUTRAL (OFF) 1
2, 2 3 Open circuit
UNLOCK 1
2 Less than 2 ohms
SWITCH
POSITIONTESTER
CONNECTIONSPECIFIED
CONDITION
LOCK 2
5 Less than 2 ohms
OFF 2
5, 2 13 Open circuit
UNLOCK 2
13 Less than 2 ohms

DOOR
BODY42-52

WINDOW GLASS RUNCHANNEL AND DOOR OPENING WEATHERSTRIP
REMOVAL AND INSTALLATIONM1423003100319
SWITCH
POSITIONTESTER
CONNECTIONSPECIFIED
CONDITION
LOCK 1
3 Less than 2 ohms
OFF 1
3, 2 3 Open circuit
UNLOCK 2
3 Less than 2 ohms

TRUNK LID
BODY42-60
TRUNK LID
TRUNK LID DIAGNOSIS
INTRODUCTION TO TRUNK LID DIAGNOSISM1421005800374
Difficult locking and unlocking, uneven clearance and
height, and wind noise from the trunk lid may be
caused by improper adjustment of the trunk lid.
TRUNK LID DIAGNOSTIC TROUBLESHOOTING STRATEGYM1421005900348
Use these steps to plan your diagnostic strategy. If
you follow them carefully, you will be sure that you
have exhausted most of the possible ways to find a
trunk lid fault.
1. Gather information from the customer.2. Verify that the condition described by the
customer exists.
3. Find the malfunction by following the Symptom
Chart.
4. Verify malfunction is eliminated.
SYMPTOM CHARTM1421006000382
SYMPTOM PROCEDURES
INSPECTION PROCEDURE 1: Difficult Locking and Unlocking
DIAGNOSIS
STEP 1. Check the function of trunk lid opening
switch inside glove compartment.
Q: Can the latch unlocking mechanism noise "click"
be heard when operating the switch
YES :
Go to Step 2.
NO : Check switch circuit. Refer to P.42-65.
Then go to Step 2.
STEP 2. Check the engagement of the trunk lid
latch and trunk lid striker.
Q: Are the trunk lid latch and trunk lid striker engaged
correctly?
YES :
Then go to Step 3.
NO : Adjust the trunk lid latch. Refer to P.42-61.
STEP 3. Retest the system.
Q: Does the trunk lid lock operate easily?
YES :
The procedure is complete.
NO : Return to Step 1.
INSPECTION PROCEDURE 2: Uneven Body Clearance
DIAGNOSIS
STEP 1. Check the clearance around the trunk
lid..
Q: Are the apertures between the trunk lid and the adjacent body panels aligned correctly?
YES :
Then go to Step 2.
NO : Adjust the trunk lid panel assembly. Refer to
P.42-61. SYMPTOM INSPECTION
PROCEDUREREFERENCE PAGE
Difficult locking and unlocking 1
P.42-60
Uneven body clearance 2
P.42-60
Uneven height 3
P.42-61

TRUNK LID
BODY42-61
STEP 2. Retest the system.
Q: Are the clearances between the body panels even?
YES :
The procedure is complete.
NO : Return to Step 1.
INSPECTION PROCEDURE 3: Uneven Height
DIAGNOSIS
STEP 1. Check the trunk lid bumper height.
Q: Is the trunk lid bumper height proper?
YES :
Then go to Step 2.
NO : Adjust the trunk lid bumper. Refer to
P.42-62.
STEP 2. Retest the system.
Q: Are the trunk lid and body height even?
YES :
The procedure is complete.
NO : Return to Step 1.
ON-VEHICLE SERVICE
ADJUSTMENT OF CLEARANCE AROUND TRUNK
LID
M1421008100040
Loosen the trunk lid panel assembly mounting bolt and nut, and
move the trunk lid panel assembly to make the clearance
around the trunk lid even.
TRUNK LID LATCH ADJUSTMENTM1421008600012
After checking the trunk lid release cable for proper routing,
loosen the trunk lid latch mounting bolts. Change the position of
the trunk lid latch relative to the trunk lid striker so that trunk lid
locking and unlocking effort is correct.