wiring MITSUBISHI 380 2005 Workshop Manual

AUTO A/C DIAGNOSIS
HEATER, AIR CONDITIONING AND VENTILATION55-48
DTC B1065: Mode Selection Damper Control Motor and Potentiometer
.
DTC SET CONDITION
If the air mixing damper control motor does not
work normally, DTC B1065 will be set.
.
TECHNICAL DESCRIPTION (COMMENT)
Current trouble
The A/C-ECU, the mode selection damper con-
trol motor and potentiometer, or connector(s) or
wiring between them may be defective.Past trouble
If DTC B1065 is stored as a past trouble, carry
out diagnosis with particular emphasis on wiring
and connector(s) between the A/C-ECU and the
mode selection damper control motor and poten-
tiometer. If the connectors and wiring are normal,
and obviously the ECU is the cause of the trou-
ble, replace the ECU. If in doubt, do not replace
the ECU.
TROUBLESHOOTING HINT
Malfunction of connector.
Malfunction of the harness.
Malfunction of the mode selection damper control
motor and potentiometer.
Malfunction of the A/C-ECU.
Refer to component locations GROUP-70
Refer to configuration diagrams GROUP-80
Refer to circuit diagrams GROUP-90

AUTO A/C DIAGNOSIS
HEATER, AIR CONDITIONING AND VENTILATION55-51
STEP 5. Check the wiring harness between A/C-ECU
connector C-15 (terminals 11 and 4) and mode selection
damper control motor and potentiometer connector C-102
(terminals 1 and 2).
Q: Are the wiring harnesses between A/C-ECU connector
C-15 (terminals 11 and 4) and mode selection damper
control motor and potentiometer connector C-102
(terminals 1 and 2) in good condition?
YES : Go to Step 6.
NO : Repair the wiring harness. Then go to Step 7.

AUTO A/C DIAGNOSIS
HEATER, AIR CONDITIONING AND VENTILATION55-54
DTC U1073: Bus Off
If DTC U1073 is set in the A/C-ECU, diagnose the
CAN main bus line.
Whenever the ECU is replaced, ensure that the
communication circuit is normal.
.
TROUBLE JUDGMENT
DTC U1073 will be stored when the A/C-ECU ceases
CAN communication (bus off) and then resumes the
communication when the ignition switch is turned to
the "LOCK" (OFF) position.
.
TECHNICAL DESCRIPTION (COMMENT)
The wiring harness wire or connectors may have
loose, corroded, or damage terminals, or terminals
pushed back in the connector, or the A/C-ECU may
be defective.
.
TROUBLESHOOTING HINTS
Defective connector(s) or wiring harness
Malfunction of the A/C-ECU.
Refer to component locations GROUP-70
Refer to configuration diagrams GROUP-80
Refer to circuit diagrams GROUP-90
DIAGNOSIS
Required Special Tools:
MB991223: Harness Set
: Diagnostic Tool (MUT-III Sub Assembly)
MB991824: V.C.I.
MB991827: USB Cable
MB991910: Main Harness A
STEP 1. Using diagnostic tool , diagnose the CAN bus line.
To prevent damage to diagnostic tool (MUT-III), always turn
the ignition switch to the "LOCK" (OFF) position before
connecting or disconnecting diagnostic tool (MUT-III).
(1) Connect diagnostic tool to the data link connector.
(2) Turn the ignition switch to the "ON" position.
(3) Diagnose the CAN bus line.
(4) Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is the CAN bus line found to be normal?
YES : Go to Step 2.
NO : Repair the CAN bus lines (Refer to GROUP 54C,
precautions on how to repair the can bus lines
P.54C-5).

AUTO A/C DIAGNOSIS
HEATER, AIR CONDITIONING AND VENTILATION55-56
DTC U1100: Electronic control unit Time-out (Related to Engine)
If DTC U1100 is set in the A/C-ECU, diagnose the
CAN main bus line.
Whenever the ECU is replaced, ensure that the
communication circuit is normal.
.
TROUBLE JUDGMENT
The A/C-ECU receives engine control sys-
tem-related signal from the Electronic control unit. If
the ECU cannot receive the signal, DTC U1100 will
be set.
.
TECHNICAL DESCRIPTION (COMMENT)
Current trouble
Connector(s) or wiring harness in the CAN bus
lines between the Electronic control unit and the
A/C-ECU, the power supply system to the
Electronic control unit, the Electronic control unit
itself, or the A/C-ECU may be defective.Past trouble
If DTC U1100 is stored as a past trouble, carry
out diagnosis with particular emphasis on wiring
and connector(s) in the CAN bus line between
the A/C-ECU and the Electronic control unit, and
the power supply system to the Electronic control
unit. If the connectors and wiring are normal, and
obviously the ECU is the cause of the trouble,
replace the ECU. If in doubt, do not replace the
ECU.
NOTE: For a past trouble, you cannot find it by
the diagnostic tool CAN bus diagnostics even if
there is a failure in CAN bus lines. In this case,
refer to GROUP 00, How to Use Troubleshoot-
ing/Inspection Service Points
How to Cope with
Intermittent Malfunctions P.00-14) and check the
CAN bus lines. You can narrow down the possi-
ble cause of the trouble by referring to the DTC,
which is set regarding the CAN communica-
tion-linked ECUs (Refer to GROUP 54C, Expla-
nation about the scan too CAN bus diagnostics
P.54C-6).
.
TROUBLESHOOTING HINTS
Electronic control unit failed
Malfunction of the A/C-ECU
Damaged harness wires and connectors
Refer to component locations GROUP-70
Refer to configuration diagrams GROUP-80
Refer to circuit diagrams GROUP-90
DIAGNOSIS
Required Special Tools:
: Diagnostic Tool (MUT-III Sub Assembly)
MB991824: Vehicle Communication Interface (V.C.I.)
MB991827: MUT-III USB Cable
MB991910: MUT-III Main Harness A (Vehicles with CAN
communication system)

AUTO A/C DIAGNOSIS
HEATER, AIR CONDITIONING AND VENTILATION55-60
DTC U1111: Multi-Center Display Unit Time-out
If DTC U1111 is set in the A/C-ECU, diagnose the
CAN main bus line.
Whenever the ECU is replaced, ensure that the
communication circuit is normal.
.
TROUBLE JUDGMENT
The A/C-ECU receives signals from the multi-center
display unit. If the ECU cannot receive the signal
r e l a t e d t o t h e m u l t i - c e n t e r d i s p l a y u n i t , D T C U 1111
will be set.
.
TECHNICAL DESCRIPTION (COMMENT)
Current trouble
Connector(s) or wiring harness in the CAN bus
lines between the A/C-ECU and the multi-center
display unit, the power supply system to the dis-
play unit, the display unit itself, or the A/C-ECU
may be defective.
Past trouble
W h e n D T C U 1111 i s s e t a s a p a s t t r o u b l e , c a r r y
out diagnosis with particular emphasis on con-
nector(s) or wiring harness in the CAN bus lines
between the A/C-ECU and the multi-center dis-
play unit, the power supply system to the display unit. If the connectors and wiring are normal, and
obviously the ECU or the multi-center display is
the cause of the trouble, replace the ECU or the
multi-center display. If in doubt, do not replace
the ECU or the display unit.
NOTE: For a past trouble, you cannot find it by
the diagnostic tool CAN bus diagnostics even if
there is a failure in the CAN bus lines. In this
case, refer to GROUP 00, How to Use Trouble-
shooting/Inspection Service Points
How to
Cope with Intermittent Malfunctions P.00-14.)
and check the CAN bus lines. You can narrow
down the possible cause of the trouble by refer-
ring to the DTC, which is set regarding the CAN
communication-linked ECUs (Refer to GROUP
54C
Explanation about the diagnostic tool CAN
bus diagnostics P.54C-6).
.
TROUBLESHOOTING HINTS
Malfunction of multi-center display unit
Malfunction of the A/C-ECU
Damaged harness wires and connectors
Refer to component locations GROUP-70
Refer to configuration diagrams GROUP-80
Refer to circuit diagrams GROUP-90
DIAGNOSIS
Required Special Tools:
: Diagnostic Tool (MUT-III Sub Assembly)
MB991824: Vehicle Communication Interface (V.C.I.)
MB991827: MUT-III USB Cable
MB991910: MUT-III Main Harness A (Vehicles with CAN
communication system)

AUTO A/C DIAGNOSIS
HEATER, AIR CONDITIONING AND VENTILATION55-64
DTC U1120: Failure Information on Electronic control unit (Related to Engine)
If DTC U1120 is set in the A/C-ECU, diagnose the
CAN main bus line.
Whenever the ECU is replaced, ensure that the
communication circuit is normal.
The engine control system- related DTC may be
set when DTC U1120 is set. (For details refer to
GROUP 00, Intersystem Affiliated DTC Reference
Ta b l e P.00-17.) Diagnose the engine control sys-
tem first when the engine control system- related
DTC is set.
.
TROUBLE JUDGMENT
The A/C-ECU receives engine control sys-
tem-related signal from the Electronic control unit by
the CAN bus lines. If a fail-safe related data is con-
tained in the signal from the Electronic control unit,
DTC U1120 will be stored.
.
TECHNICAL DESCRIPTION (COMMENT)
Current trouble
The wiring harness wire or connectors may have
loose, corroded, or damage terminals, or termi-
nals pushed back in the connector, the Electronic
control unit, or the A/C-ECU may be defective.Past trouble
If DTC U1120 is stored as a past trouble, carry
out diagnosis with particular emphasis on wiring
and connector(s) in the CAN bus line between
the A/C-ECU and the Electronic control unit, and
the power supply system to the Electronic control
unit. If the connectors and wiring are normal, and
obviously the ECU is the cause of the trouble,
replace the ECU. If in doubt, do not replace the
ECU.
NOTE: For a past trouble, you cannot find it by
the diagnostic tool CAN bus diagnostics even if
there is a failure in CAN bus lines. In this case,
refer to GROUP 00, How to Use Troubleshoot-
ing/Inspection Service Points
How to Cope with
Intermittent Malfunctions P.00-14.) and check the
CAN bus lines. You can narrow down the possi-
ble cause of the trouble by referring to the DTC,
which is set regarding the CAN communica-
tion-linked ECUs (Refer to GROUP 54C
Expla-
nation about the diagnostic tool CAN bus
diagnostics P.54C-6).
.
TROUBLESHOOTING HINTS
Malfunction of the A/C-ECU.
Malfunction of the Electronic control unit.
Refer to component locations GROUP-70
Refer to configuration diagrams GROUP-80
Refer to circuit diagrams GROUP-90
DIAGNOSIS
Required Special Tool:
: Diagnostic Tool (MUT-III Sub Assembly)
MB991824: Vehicle Communication Interface (V.C.I.)
MB991827: MUT-III USB Cable
MB991910: MUT-III Main Harness A (Vehicles with CAN
communication system)

AUTO A/C DIAGNOSIS
HEATER, AIR CONDITIONING AND VENTILATION55-71
STEP 2. Check outside/inside air selection damper control
motor connector C-106 for loose, corroded or damaged
terminals, or terminals pushed back in the connector.
Q: Is outside/inside air selection damper control motor
connector C-106 in good condition?
YES : Go to Step 3.
NO : Repair or replace the connector. Refer to GROUP
00E, Harness Connector Inspection P.00E-2. Check
that the outside/inside air selection damper control
motor works normally.
STEP 3. Measure the voltage at outside/inside air selection
damper control motor connector C-106.
(1) Disconnect outside/inside air selection damper control
motor connector C-106, and measure the voltage at the
harness side.
(2) Turn the ignition switch to the "ON" position.
(3) Measure the voltage between terminal 1 and ground.
The measured value should be approximately 12 volts
(battery positive voltage).
Q: Does the measured voltage correspond with this range?
YES : Go to Step 5.
NO : Go to Step 4.
STEP 4. Check the wiring harness between outside/inside
air selection damper control motor connector C-106
(terminal 1) and the ignition switch (IG2).

AUTO A/C DIAGNOSIS
HEATER, AIR CONDITIONING AND VENTILATION55-72
NOTE: Also check junction block connectors C-211(terminal
16) and C-215 (terminal 2) for loose, corroded, or damaged ter-
minals, or terminals pushed back in the connector. If junction
block connector C-211 or C-215 is damaged, repair or replace
the connector as described in GROUP 00E, Harness Connec-
tor Inspection P.00E-2.
Q: Is the wiring harness between outside/inside air
selection damper control motor connector C-106
(terminal 1) and the ignition switch (IG2) in good
condition?
YES : It can be assumed that this malfunction is intermittent.
Refer to GROUP 00, How to Use
Troubleshooting/Inspection Service Points
How to
Cope with Intermittent Malfunctions P.00-14.
NO : Repair the wiring harness. Check that the
outside/inside air selection damper control motor
works normally.

AUTO A/C DIAGNOSIS
HEATER, AIR CONDITIONING AND VENTILATION55-74
STEP 7. Check the wiring harness between outside/inside
air selection damper control motor connector C-106
(terminals 5 and 7) and A/C-ECU C-15 (terminals 5 and 6).
Q: Are the wiring harness between outside/inside air
selection damper control motor connector C-106
(terminals 4 and 5) and A/C-ECU C-16 (terminals 5 and
6) in good condition?
YES : Go to Step 8.
NO : Repair the wiring harness. Check that the
outside/inside air selection damper control motor
works normally.
STEP 8. Retest the system.
Q: Does a malfunction take place again?
YES : Replace the A/C-ECU, and check that the
outside/inside air selection damper control motor
works normally.
NO : It can be assumed that this malfunction is intermittent.
Refer to GROUP 00, How to Use
Troubleshooting/Inspection Service Points
How to
Cope with Intermittent Malfunctions P.00-14.

AUTO A/C DIAGNOSIS
HEATER, AIR CONDITIONING AND VENTILATION55-80
STEP 9. Measure the voltage at A/C compressor clutch
relay connector B-18X.
The top and bottom of the A/C compressor connector are
difficult to identify. Prior to inspection, confirm the triangle
mark on the relay box.
(1) Disconnect A/C compressor connector B-18X and measure
the voltage at the relay box side.
(2) Turn the ignition switch to the "ON" position.
(3) Measure the voltage between terminal 2 and ground.
The measured value should be approximately 12 volts
(battery positive voltage).
Q: Is the measured voltage approx. 12 volts?
YES : Go to Step 11.
NO : Go to Step 10.
STEP 10. Check the wiring harness between A/C
compressor clutch relay connector B-18X (terminal 2) and
the ignition switch (IG2).