Sunroof MITSUBISHI 380 2005 Repair Manual

SUNROOF ASSEMBLY
BODY42-76
SUNROOF TIMER FUNCTION CHECKM1426004300100
Keep the door closed, turn OFF the ignition switch and check to
see if the sunroof can be operated for 30 seconds after that. If
not, perform troubleshooting (Refer to GROUP 54B, SWS
Diagnosis P.54B-57).
SUNROOF FIT ADJUSTMENTM1426001000285
1. Fully close the roof lid glass.
2. Fully open the sunshade.
3. Loosen the roof lid glass assembly mounting screws. Align
the roof lid glass by moving it backward, forward, up or down
along the guide oblong hole so that the clearance between
the glass and the vehicle body is even.
4. Check to be sure that the roof lid glass is flush with the roof
panel at corner areas.
5. Check to be sure that the sunroof operates smoothly.
SUNROOF CHECKM1426004700119
Check to see that the sunroof operates by pressing the sunroof
switch. Perform troubleshooting if operations malfunction
(Refer to GROUP 54B, SWS Diagnosis P.54B-57).
ROOF LID GLASS OPERATION CURRENT CHECKM1426003200166
1. Remove the fuse of the sunroof, then connect the circuit
tester as shown in the Figure.
2. Turn ON the sunroof switch, then measure the operating
current when the roof lid glass is halfway opened.
Standard value: 7 A or less [at 20
C (68 F)]
3. Check the following areas if the operating current of
exceeds the standard value:
Sunroof installation, deformation and appearance of any
foreign substances.
Drive cable installation.
Tilting of roof lid glass.

SUNROOF ASSEMBLY
BODY42-77
SUNROOF INITIALIZATIONM1426004600123
The sunroof should be initialized when any of the following
components are replaced, the sunroof position is miss timed.
Roof lid glass assembly
Sunroof motor assembly.
1. Ensure the components are correctly assembled. Ensure all
the connectors are connected securely.
2. If the sunroof is already in learn mode, go to step 3. If the
sunroof is not in learn mode, enter learn mode by (1) or (2)
below.
(1) Disconnect the sunroof motor assembly connector while
the sunroof is operating.
(2) Stop the sunroof operation by fitting the block (board
etc.). Then press and hold the sunroof close switch for 10
seconds with the sunroof stopped.
3. Press the sunroof Close switch repeatedly until the sunroof
is tilted up fully.
4. Press and hold the sunroof Close switch for at least three
seconds.
5. Press the sunroof Close switch until the sunroof closes fully.
6. The sunroof should work normally.
NOTE: Do not stop the sunroof before it reaches the fully
closed position during operations in steps 5 above. If the sun-
roof has stopped accidentally, repeat the procedure from step
1.
SUNROOF OPERATION CHECKM1426002600332
Check that the following items are normal before carrying out this operation check.
Installation condition of the sunroof assembly
Installation condition, deformation and contamination of the sunroof drive cable
Installation of sunroof lid glass
Sunroof switch and sunroof motor assembly
Check that the following items. If faulty, replace the
sunroof motor assembly.

SUNROOF ASSEMBLY
BODY42-78
Basic operation
NO. SUNROOF
FUNCTIONREQUIREMENTS FOR THE SUNROOF TO
FUNCTIONNORMAL OPERATION
01 OPEN
1. Ignition switch: ON
2. Sunroof switch: OPENThe sunroof opens fully and
automatically and stops
several centimeters forward
of the fully open position
(position for less wind
noise).
Then, when the sunroof
switch is operated again,
the sunroof opens further to
fully open position.
02 CLOSE
1. Ignition switch: ON
2. Sunroof switch: CLOSE/TILT-DOWN The sunroof closes while
the sunroof switch is
pushed to the
CLOSE/TILT-DOWN
position.
03 TILT-UP
1. Ignition switch: ON
2. Sunroof switch: TILT-UPThe sunroof tilts up fully and
automatically.
04 TILT-DOWN
1. Ignition switch: ON
2. Sunroof switch: CLOSE/TILT-DOWNThe sunroof closes while
the sunroof switch is
pushed to the
CLOSE/TILT-DOWN
position.

SUNROOF ASSEMBLY
BODY42-79
Sunroof timer mechanism
In cases except the following, the basic operation
and jam preventing mechanism will be maintained
for thirty seconds after the ignition switch is turned to
the LOCK (OFF) position. (Sunroof timer function)
If you open a door within that period (i.e. a door
switch is on), the sunroof timer function will be
cancelled immediately.
If you turn the ignition switch to the LOCK (OFF)
position while the timer is working, the sunroof
will continue moving until it closes fully, regard-
less of the time-out period. 05 AUTOMATIC
OPERATION
INTERRUPTION
(OPEN)A
1. Ignition switch: ON
2. Sunroof switch: OPEN or TILT-UPThe sunroof stops the
automatic opening
operation.
B
1. Ignition switch: ON
2. Sunroof switch: CLOSE/TILT DOWN (Push
the sunroof switch to the
CLOSE/TILT-DOWN position while the
sunroof is automatically opening and
release the switch within two seconds)The sunroof stops the
automatic opening
operation.
C
1. Ignition switch: ON
2. Sunroof switch: CLOSE/TILT DOWN (Push
the sunroof switch to the
CLOSE/TILT-DOWN position more than
two seconds while the sunroof is
automatically opening)The sunroof stops the
automatic opening
operation, and the sunroof
closes while the sunroof
switch is pushed to the
CLOSE/TILT-DOWN
position.
06 AUTOMATIC
OPERATION
INTERRUPTION
(TILT-UP)1. Ignition switch: ON
2. Sunroof switch: OPEN or TILT-UP, CLOSE/TILT
DOWNThe sunroof stops the
automatic opening
operation. NO. SUNROOF
FUNCTIONREQUIREMENTS FOR THE SUNROOF TO
FUNCTIONNORMAL OPERATION

SUNROOF ASSEMBLY
BODY42-80
SUNROOF ASSEMBLY
REMOVAL AND INSTALLATIONM1426001200308
Post-installation Operation Sunroof assembly>
Sunroof Water Test (Refer to P.42-75).
Sunroof Fit Adjustment (Refer to P.42-76).
Post-installation Operation Sunroof motor assembly>
Sunroof Initializing Adjustment (Refer to P.42-77).
REMOVAL
1. ROOF LID GLASS ASSEMBLY
2. OVERHEAD CONSOLE ASSEMBLY
DRAIN PIPE REMOVAL STEPS
FRONT HEADLINING PAD (REFER
TO GROUP 52A, HEADLINING
P.52A-19).
FRONT SPLASH SHIELD (REFER
TO P.42-10).
UPPER FRAME TO FRONT PILLAR
BRACE (FRONT DRAIN PIPE )
(REFER TO P.42-84).
INSTRUMENT PANEL PARCEL BOX
(FRONT DRAIN PIPE )
(REFER TO GROUP 52A,
INSTRUMENT PANEL P.52A-4).
>>A<<3. FRONT DRAIN PIPE
REAR HEADLINING PAD (REFER
TO GROUP 52A, HEADLINING
P.52A-19).
TRUNK TRIM ASSEMBLY (REFER
TO GROUP 52A, TRIMS P.52A-11).
REAR SPLASH SHIELD (REFER TO
GROUP 51, REAR BUMPER P.51-5).
>>A<<4. REAR DRAIN PIPE
SUNROOF MOTOR ASSEMBLY
REMOVAL STEPS
HEADLINING (REFER TO GROUP
52A, HEADLINING P.52A-19).
5. SUNROOF MOTOR ASSEMBLYDRAIN PIPE REMOVAL STEPS

SUNROOF ASSEMBLY
BODY42-81
Required Special Tool:
MB991223: Harness set
INSTALLATION SERVICE POINT
.
>>A<< REAR DRAIN PIPE/FRONT DRAIN PIPE
INSTALLATION
Install the grommet, and then position the drain pipe so that it
protrudes from the grommet as shown in the illustration.
SUNROOF ASSEMBLY REMOVAL
STEPS
1. ROOF LID GLASS ASSEMBLY
HEADLINING (REFER TO GROUP
52A, HEADLINING P.52A-19).
DRAIN PIPE CONNECTION
5. SUNROOF MOTOR ASSEMBLY6. OVERHEAD CONSOLE BRACKET
7. SUNROOF ASSEMBLY SUNROOF ASSEMBLY REMOVAL
STEPS (Continued)

SUNROOF ASSEMBLY
BODY42-82
INSPECTIONM1421007600440
SUNROOF SWITCH CONTINUITY CHECK
SWITCH
POSITIONTESTER
CONNECTIONSPECIFIED
CONDITION
Open 4
5 Less than 2 ohms
Off 3
4, 3 5, 3 6,
4
5, 4 6, 5 6Open circuit
Tilt-up 3
4 Less than 2 ohms
Close/Tilt-down 4
6 Less than 2 ohms

SUNROOF ASSEMBLY
BODY42-83
DISASSEMBLY AND ASSEMBLYM1426001400294
DISASSEMBLY STEPS
1. SUNROOF DRIP PLATE
2. SUNROOF SUNSHADE STOPPER
3. SUNROOF SUNSHADE
<>4. SUNROOF DEFLECTOR
ASSEMBLY
5. SUNROOF DEFLECTOR6. SUNROOF GUIDE RAIL ROD
HOLDER
7. SUNROOF DRIP RAIL
8. ROOF LID SLIDER
9. SLIDING ROOF OPERATING UNIT
10. ROOF BLIND STOPPER
11. SUNROOF HOUSINGDISASSEMBLY STEPS

LOOSE PANEL
BODY42-84
DISASSEMBLY SERVICE POINT
.
<> SUNROOF DEFLECTOR ASSEMBLY
REMOVAL
Slide the sunroof deflector assembly to the front of the vehicle
by holding the arrow area shown in the illustration with a
flat-tipped screwdriver, and remove it.
LOOSE PANEL
REMOVAL AND INSTALLATIONM1421003100056
REMOVAL
1. FRONT FLOOR BACKBONE BRACE

SPECIFICATIONS
BODY42-86
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONSM1421005300216
ITEM SPECIFICATION
Hood
Hood hinge bolt (body side) 12
2 Nm (102 22 in-lb)
Hood hinge bolt (hood side) 12
2 Nm (102 22 in-lb)
Hood hinge nut (body side) 12
2 Nm (102 22 in-lb)
Hood latch bolt 9.0
2.0 Nm (80 17 in-lb)
Strut tower bar
Strut tower bar nut 12
2 Nm (102 22 in-lb)
Strut tower bar bracket nut 48
7 Nm (36 5 ft-lb)
Door
Door check bolt (body side) 9.0
2.0 Nm (80 17 in-lb)
Door check bolt (door side) 5.0
1.0 Nm (44 9 in-lb)
Door hinge bolt (body side) 27
5 Nm (20 4 ft-lb)
Door hinge bolt (door side) 21
4 Nm (16 2 ft-lb)
Door outside handle bolt 5.0
1.0 Nm (44 9 in-lb)
Door latch assembly screw 5.9
1.0 Nm (52 9 in-lb)
Door switch screw 3.9
1.0 Nm (35 8 in-lb)
Striker screw 24
3 Nm (18 2 ft-lb)
Trunk lid
Trunk lid hinge bolt (body side) 13
2 Nm ( 111 22 in-lb)
Trunk lid hinge bolt (trunk lid side) 13
2 Nm ( 111 22 in-lb)
Trunk lid hinge nut (trunk lid side) 13
2 Nm ( 111 22 in-lb)
Trunk lid latch bolt 9.0
2.0 Nm (80 17 in-lb)
Trunk lid striker bolt 5.0
1.0 Nm (44 9 in-lb)
Sunroof
Roof lid glass screw 4.0
0.5 Nm (36 4 in-lb)
Sunroof drip plate screw 2.0 N
m (18 in-lb)
Sunroof housing screw 2.0 N
m (18 in-lb)
Sunroof motor bolt 5.4 N
m (48 in-lb)
Loose panel
Cowl top cover outer bolt 11
2 Nm (98 17 in-lb)
Front end structure bar bolt 22
4 Nm (16 2 ft-lb)
12
2 Nm (102 22 in-lb)
11
2 Nm (98 17 in-lb)
Front floor backbone brace bolt 22
4 Nm (16 2 ft-lb)
Upper frame to front pillar brace bolt 22
4 Nm (16 2 ft-lb)