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[x] Cancel search | Manufacturer: MITSUBISHI, Model Year: 2005, Model line: 380, Model: MITSUBISHI 380 2005Pages: 1500, PDF Size: 47.87 MB
Page 1106 of 1500

DOOR
BODY42-39
DOOR GLASS AND REGULATOR
REMOVAL AND INSTALLATIONM1429001300326
Pre-removal Operation
Door Trim Assembly Removal (Refer to GROUP 52A
Door Trim P.52A-14).
Waterproof Film Removal (Refer to P.42-52).Post-installation Operation
Door Window Glass Adjustment (Refer to P.42-31).
Waterproof Film Installation (Refer to P.42-52).
Door Trim Assembly Installation (Refer to GROUP 52A,
Door Trim P.52A-14).
DOOR WINDOW REGULATOR
ASSEMBLY REMOVAL STEPS
DOOR BELTLINE MOLDING
(REFER TO P.42-52).1. DOOR WINDOW GLASS
2. WINDOW REGULATOR ASSEMBLYDOOR WINDOW REGULATOR
ASSEMBLY REMOVAL STEPS
Page 1113 of 1500

DOOR
BODY42-46
DOOR HANDLE AND LATCH
REMOVAL AND INSTALLATIONM1423004600340
Pre-removal Operation
Door Trim Assembly Removal (Refer to GROUP 52A
Door Trim P.52A-14).Post-installation OperationDoor Inside Handle Play Check (Refer to P.42-35).
Door Outside Handle Play Check (Refer to P.42-35).
Door Trim Assembly Installation (Refer to GROUP 52A,
Door Trim P.52A-14).
DOOR HANDLE AND DOOR LATCH
ASSEMBLY REMOVAL STEPS
1. DOOR INSIDE HANDLE
WATERPROOF FILM (REFER TO
P.42-52).
>>B<<2. LOWER SASH
3. DOOR LATCH ASSEMBLY4. INSIDE LOCK CABLE
5. INSIDE HANDLE CABLE
6. DOOR OUTSIDE HANDLE
MOUNTING BOLT DOOR HANDLE AND DOOR LATCH
ASSEMBLY REMOVAL STEPS
Page 1114 of 1500

DOOR
BODY42-47
Required Special Tool:
MB991223: Harness Set
Required Special Tool:
MB991223: Harness Set
<>7. DOOR LOCK KEY CYLINDER
ASSEMBLY (LH)
8. DOOR OUTSIDE HANDLEDOOR HANDLE AND DOOR LATCH
ASSEMBLY REMOVAL STEPS DOOR CHECK REMOVAL
>>A<<9. DOOR CHECK
DOOR HANDLE AND DOOR LATCH
ASSEMBLY REMOVAL STEPS
1. DOOR INSIDE HANDLE
WATERPROOF FILM (REFER TO
P.42-52).
>>B<<2. LOWER SASH
3. DOOR LATCH ASSEMBLY
4. INSIDE LOCK CABLE5. INSIDE HANDLE CABLE
6. DOOR OUTSIDE HANDLE
DOOR CHECK REMOVAL>>A<<7. DOOR CHECKDOOR HANDLE AND DOOR LATCH
ASSEMBLY REMOVAL STEPS
Page 1120 of 1500

DOOR
BODY42-53
REMOVAL
>>D<<1. DOOR WINDOW GLASS
RUNCHANNEL
WATERPROOF FILM AND DOOR
PANEL CORE REMOVAL STEPS
DOOR TRIM ASSEMBLY (REFER
TO GROUP 52A, DOOR TRIM
P.52A-14).
DOOR INSIDE HANDLE (REFER TO
P.42-46).
2. DOOR ARMREST BRACKET
>>A<<3. WATERPROOF FILM
4. DOOR PANEL CORE
DOOR OPENING INNER
WEATHERSTRIP REMOVAL
STEPS
FRONT SCUFF PLATE (REFER TO
GROUP 52A, TRIMS P.52A-11).
>>C<<5. DOOR OPENING INNER
WEATHERSTRIP (BODY SIDE)DOOR OPENING OUTER
WEATHERSTRIP REMOVAL
STEPS
DOOR CHECK MOUNTING BOLT
(BODY SIDE) (REFER TO P.42-37).
>>B<<6. DOOR OPENING OUTER
WEATHERSTRIP
DOOR BELTLINE MOLDING
REMOVAL STEPS
DOOR TRIM ASSEMBLY (REFER
TO GROUP 52A, DOOR TRIM
P.52A-14).
REMOTE CONTROLLED MIRROR
ASSEMBLY (REFER TO GROUP 51,
DOOR MIRROR P.51-28).
7. DOOR BELTLINE MOLDING
Page 1123 of 1500

DOOR
BODY42-56
DOUBLE-SIDED TAPE POSITION
WATERPROOF FILM REMOVAL
STEPS
DOOR TRIM ASSEMBLY (REFER
TO GROUP 52A, DOOR TRIM
P.52A-14).
DOOR INSIDE HANDLE (REFER TO
P.42-46).
>>A<<4. WATERPROOF FILM
DOOR OPENING INNER
WEATHERSTRIP REMOVAL
STEPS
REAR SCUFF PLATE (REFER TO
GROUP 52A, TRIMS P.52A-11).
>>C<<5. DOOR OPENING INNER
WEATHERSTRIP (BODY SIDE)DOOR OPENING OUTER
WEATHERSTRIP REMOVAL
STEPS
DOOR CHECK MOUNTING BOLT
(BODY SIDE) (REFER TO P.42-37).
>>B<<6. DOOR OPENING OUTER
WEATHERSTRIP
DOOR BELTLINE MOLDING
REMOVAL STEPS
DOOR TRIM ASSEMBLY (REFER
TO GROUP 52A, DOOR TRIM
P.52A-14).
7. DOOR BELTLINE MOLDING
Page 1124 of 1500

DOOR
BODY42-57
INSTALLATION SERVICE POINTS
.
>>A<< WATERPROOF FILM INSTALLATION
When the waterproof film is adhered, be careful that
3M
AAD Part number 8633 or equivalent can pass under
the inner panel water drain hole.
1. Stick the waterproof film to the door in sequence as shown.
2. Press the waterproof film toward the arrow in the illustration.
.
Page 1142 of 1500

SUNROOF ASSEMBLY
BODY42-75
SUNROOF ASSEMBLY
GENERAL DESCRIPTIONM1426000100234
A motor-driven inner slide-type glass sunroof with a
tilt-up mechanism is available in some models as a
standard or optional equipment. Even when the sun-
roof is fully closed, a sufficient amount of lighting and
a feeling of openness can still be obtained by open-
ing the sunroof sunshade.
SUNROOF DIAGNOSISM1426000700311
The sunroof system is controlled by the Simplified
Wiring System (SWS). Refer to GROUP 54B, SWS
Diagnosis P.54B-57.
SPECIAL TOOLM1426000600228
ON-VEHICLE SERVICE
WAT E R T ES TM1426000900274
Check if there are any leaks in the sunroof by the following pro-
cedure.
1. Fully close the roof lid glass.
2. Adjust the water pressure so that water comes out of the
hose to a height of approximately 50 cm (19.7 inches) when
the hose is held vertically facing upwards.
3. Hold the end of the hose approximately 30 cm (11.8 inches)
above the roof and let the water run onto the weatherstrip for
5 minutes or more.
4. Check if any water leaks can be found in the room while
watering. Even though there are any water leaks around the
roof lid glass, it can be acceptable as long as water is caught
in the drip area. TOOL TOOL NUMBER AND
NAMESUPER
SESSIONAPPLICATION
MB991223
Harness set
A: MB991219
Test harness
B: MB991220
LED harness
C: MB991221
LED harness adapter
D: MB991222
ProbeGeneral service
toolsMeasurement of terminal voltage
A: Connector pin contact
pressure inspection
B: Power circuit inspection
C: Power circuit inspection
D: Commercial tester connection
Page 1143 of 1500

SUNROOF ASSEMBLY
BODY42-76
SUNROOF TIMER FUNCTION CHECKM1426004300100
Keep the door closed, turn OFF the ignition switch and check to
see if the sunroof can be operated for 30 seconds after that. If
not, perform troubleshooting (Refer to GROUP 54B, SWS
Diagnosis P.54B-57).
SUNROOF FIT ADJUSTMENTM1426001000285
1. Fully close the roof lid glass.
2. Fully open the sunshade.
3. Loosen the roof lid glass assembly mounting screws. Align
the roof lid glass by moving it backward, forward, up or down
along the guide oblong hole so that the clearance between
the glass and the vehicle body is even.
4. Check to be sure that the roof lid glass is flush with the roof
panel at corner areas.
5. Check to be sure that the sunroof operates smoothly.
SUNROOF CHECKM1426004700119
Check to see that the sunroof operates by pressing the sunroof
switch. Perform troubleshooting if operations malfunction
(Refer to GROUP 54B, SWS Diagnosis P.54B-57).
ROOF LID GLASS OPERATION CURRENT CHECKM1426003200166
1. Remove the fuse of the sunroof, then connect the circuit
tester as shown in the Figure.
2. Turn ON the sunroof switch, then measure the operating
current when the roof lid glass is halfway opened.
Standard value: 7 A or less [at 20
C (68 F)]
3. Check the following areas if the operating current of
exceeds the standard value:
Sunroof installation, deformation and appearance of any
foreign substances.
Drive cable installation.
Tilting of roof lid glass.
Page 1144 of 1500

SUNROOF ASSEMBLY
BODY42-77
SUNROOF INITIALIZATIONM1426004600123
The sunroof should be initialized when any of the following
components are replaced, the sunroof position is miss timed.
Roof lid glass assembly
Sunroof motor assembly.
1. Ensure the components are correctly assembled. Ensure all
the connectors are connected securely.
2. If the sunroof is already in learn mode, go to step 3. If the
sunroof is not in learn mode, enter learn mode by (1) or (2)
below.
(1) Disconnect the sunroof motor assembly connector while
the sunroof is operating.
(2) Stop the sunroof operation by fitting the block (board
etc.). Then press and hold the sunroof close switch for 10
seconds with the sunroof stopped.
3. Press the sunroof Close switch repeatedly until the sunroof
is tilted up fully.
4. Press and hold the sunroof Close switch for at least three
seconds.
5. Press the sunroof Close switch until the sunroof closes fully.
6. The sunroof should work normally.
NOTE: Do not stop the sunroof before it reaches the fully
closed position during operations in steps 5 above. If the sun-
roof has stopped accidentally, repeat the procedure from step
1.
SUNROOF OPERATION CHECKM1426002600332
Check that the following items are normal before carrying out this operation check.
Installation condition of the sunroof assembly
Installation condition, deformation and contamination of the sunroof drive cable
Installation of sunroof lid glass
Sunroof switch and sunroof motor assembly
Check that the following items. If faulty, replace the
sunroof motor assembly.
Page 1145 of 1500

SUNROOF ASSEMBLY
BODY42-78
Basic operation
NO. SUNROOF
FUNCTIONREQUIREMENTS FOR THE SUNROOF TO
FUNCTIONNORMAL OPERATION
01 OPEN
1. Ignition switch: ON
2. Sunroof switch: OPENThe sunroof opens fully and
automatically and stops
several centimeters forward
of the fully open position
(position for less wind
noise).
Then, when the sunroof
switch is operated again,
the sunroof opens further to
fully open position.
02 CLOSE
1. Ignition switch: ON
2. Sunroof switch: CLOSE/TILT-DOWN The sunroof closes while
the sunroof switch is
pushed to the
CLOSE/TILT-DOWN
position.
03 TILT-UP
1. Ignition switch: ON
2. Sunroof switch: TILT-UPThe sunroof tilts up fully and
automatically.
04 TILT-DOWN
1. Ignition switch: ON
2. Sunroof switch: CLOSE/TILT-DOWNThe sunroof closes while
the sunroof switch is
pushed to the
CLOSE/TILT-DOWN
position.