USB MITSUBISHI 380 2005 Workshop Manual
[x] Cancel search | Manufacturer: MITSUBISHI, Model Year: 2005, Model line: 380, Model: MITSUBISHI 380 2005Pages: 1500, PDF Size: 47.87 MB
Page 8 of 1500

SPECIAL TOOL
SIMPLIFIED WIRING SYSTEM (SWS)54B-8
SPECIAL TOOLM1549000301035
TOOL TOOL NUMBER
AND NAMESUPERSESSION APPLICATION
MB991958
A: MB991824
B: MB991827
C: MB991910
D: MB991911
E: MB991914
F: MB991825
G: MB991826
MUT-III sub
assembly
A: Vehicle
communication
interface (V.C.I.)
B: MUT-III USB
cable
C: MUT-III main
harness a
(vehicles with
CAN
communication
system)
D: MUT-III Main
Harness B
(Vehicles without
CAN
communication
system)
E: MUT-III main
harness C (for
Daimler Chrysler
models only)
F: MUT-III
measurement
adapter
G: MUT-III trigger
harnessMB991824-KIT
NOTE: . G:
MB991826 MUT-III
Trigger Harness is not
necessary when
pushing V.C.I. ENTER
key.SWS communication line check
(ECU check and service data)
For vehicles with CAN
communication, use MUT-III
main harness A to send
simulated vehicle speed. If you
connect MUT-III main harness B
instead, the CAN
communication does not
function correctly.
Page 10 of 1500

SWS DIAGNOSIS
SIMPLIFIED WIRING SYSTEM (SWS)54B-10
SWS DIAGNOSIS
GENERAL DESCRIPTION
BEFORE CARRYING OUT TROUBLESHOOTINGM1549014700710
Before carrying out troubleshooting, check the fol-
lowing two items.
Make sure that the ETACS-ECU, the junction
block (J/B), the front-ECU and the engine com-
partment relay box are connected securely.
Make sure that fuses and fusible links related to
relevant systems are not blown.
Refer to circuit diagrams GROUP-90
Refer to configuration diagrams GROUP-80
DIAGNOSTIC FUNCTIONM1549028900245
ON-BOARD DIAGNOSTICS
If an error occurs in the ECU or the SWS or CAN
communication line which performs the SWS or CAN
communication, the DTC is memorized in
ETACS-ECU. The DTCs have 11 items. The DTCs
are checked to connect diagnostic tool MB991958
(MUT-III sub assembly). The memorised DTCs are
not erased even if the ignition switch is turned to the
LOCK (OFF) position. The DTCs are erased to oper-
ate diagnostic tool MB991958 (MUT-III sub assem-
bly).NOTE:
*1: For vehicles that do not have a sunroof,
the diagnosis code is always sent but it does not indi-
cate a problem.
NOTE:
*2: The diagnosis code for the current prob-
lem is not sent.
NOTE:
*3: For vehicles that do not have a multi cen-
ter display (middle grade type), the diagnosis code is
always sent but it does not indicate a problem.
HOW TO CONNECT THE DIAGNOSTIC TOOL
(MUT-III)
Required Special Tools:
MB991958: DIAGNOSTIC TOOL (MUT-III Sub Assembly)
MB991824: Vehicle Communication Interface (V.C.I.)
MB991827: MUT-III USB Cable
MB991910: MUT-III Main Harness A DTC CODE TROUBLE CONTENT
001 or U1700 Malfunction of SWS communication line or ETACS-ECU
002 or U1701 Malfunction of column switch
003 or U1702 Malfunction of front-ECU
004
*1 or U1073Malfunction of sunroof-ECU
010
*2 or U1073Bus Off
011 or U1100 Engine ECU time-out
012 or U1101 A/T ECU time-out
013 or U1110 A/C-ECU time-out
014 or U1108 Combination meter time-out
015
*3 or U1111Multi center display unit time-out
021 or U1128 Failure information on combination meter
Page 11 of 1500

SWS DIAGNOSIS
SIMPLIFIED WIRING SYSTEM (SWS)54B-11
To prevent damage to diagnostic tool MB991958, always
turn the ignition switch to the "LOCK" (OFF) position
before connecting or disconnecting diagnostic tool
MB991958.
1. Ensure that the ignition switch is at the "LOCK" (OFF)
position.
2. Start up the personal computer.
3. Connect special tool MB991827 to special tool MB991824
and the personal computer.
4. Connect special tool MB991910 to special tool MB991824.
5. Connect special tool MB991910 to the data link connector.
6. Turn the power switch of special tool MB991824 to the "ON"
position.
NOTE: When special tool MB991824 is energized, special
tool MB991824 indicator lamp will be illuminated in a green
color.
7. Start the MUT-III system on the personal computer.
NOTE: Disconnecting diagnostic tool MB991958 is the reverse
of the connecting sequence, making sure that the ignition
switch is at the "LOCK" (OFF) position.
HOW TO READ AND ERASE DIAGNOSTIC
TROUBLE CODES
Required Special Tools:
MB991958: DIAGNOSTIC TOOL (MUT-III Sub Assembly)
MB991824: Vehicle Communication Interface (V.C.I.)
MB991827: MUT-III USB Cable
MB991910: MUT-III Main Harness A
To prevent damage to diagnostic tool MB991958, always
turn the ignition switch to the "LOCK" (OFF) position
before connecting or disconnecting diagnostic tool
MB991958.
NOTE: If the battery voltage is low, diagnostic trouble codes will
not be set. Check the battery if diagnostic tool MB991958 does
not display.
1. Connect diagnostic tool MB991958 to the data link
connector.
2. Turn the ignition switch to the "ON" position.
3. Select "Interactive Diagnosis" from the start-up screen.
4. Select "System select."
5. Choose "ETACS" .
6. Select "Diagnostic Trouble Code."
7. If a DTC is set, it is shown.
8. Choose "Erase DTCs" to erase the DTC.
Page 12 of 1500

SWS DIAGNOSIS
SIMPLIFIED WIRING SYSTEM (SWS)54B-12
HOW TO DIAGNOSE THE CAN BUS LINES
Required Special Tools:
MB991958: DIAGNOSTIC TOOL (MUT-III Sub Assembly)
MB991824: Vehicle Communication Interface (V.C.I.)
MB991827: MUT-III USB Cable
MB991910: MUT-III Main Harness A
To prevent damage to diagnostic tool MB991958, always
turn the ignition switch to the "LOCK" (OFF) position
before connecting or disconnecting diagnostic tool
MB991958.
1. Connect diagnostic tool MB991958 to the data link
connector.
2. Turn the ignition switch to the "ON" position.
3. Select "CAN bus diagnosis" from the start-up screen.
4. When the vehicle information is displayed, confirm that it
matches the vehicle being diagnosed.
If they match, go to step 8.
If not, go to step 5.
5. Select the "view vehicle information" button.
6. Enter the vehicle information and select the "OK" button.
7. When the vehicle information is displayed, confirm again
that it matches the vehicle being diagnosed.
If they match, go to step 8.
If not, go to step 5.
8. Select the "OK" button.
9. When the optional equipment screen is displayed, choose
the one which the vehicle is fitted with, and then select the
"OK" button.
SWS DIAGNOSTIC TROUBLESHOOTING STRATEGYM1549000500906
1. Gather information about the problem from the
customer.
2. Verify that the condition described by the
customer exists.
NOTE: If an error occurs in the SWS communica-
tion line, the ECU isolated from the communica-
tion line performs a fail-safe or backup operation,
so the problem may not match the one shown in
the Trouble Symptom Chart. However, the cause
of the failure can be tracked down by performing
the following troubleshooting with the SWS moni-
tor.
3. Version number and destination check
Check whether the SWS version number and
destination meet the vehicle specifications. If they
are different, replace the ETACS-ECU with a
correct one.
4. Use diagnostic tool MB991958 (MUT-III Sub
Assembly) to select "ECU COMM Check" on the
SWS monitor display.Check whether the communication status of the
input- or output-signal-side ECU associated with
the defective function is normal.
If "OK" is displayed for all related ECUs, they
communicate with each other normally and the
input or output signal circuit system may be
defective. Therefore, check SWS monitor service
data.
If "NG" is displayed for any of the related ECUs,
something may be wrong with the ECU for which
"NG" appears, its power supply or grounding sys-
tem, or a wiring harness or connector between
the SWS monitor and the ECU. Check the wiring
harness and connectors associated with the ECU
and examine the ECU itself.
5. Service data on the SWS monitor
Select the defective function from the
function-specific diagnostic menu, and check the
service data that appears for each function item.
Page 13 of 1500

SWS DIAGNOSIS
SIMPLIFIED WIRING SYSTEM (SWS)54B-13
When the SWS communication line is monitored,
you can determine whether the problem lies in the
input or output signal circuit system by checking
whether communication data is correct:
If the switch condition does not meet the service
data display, the input signal is defective.
If the switch condition meets the service data dis-
play, the output signal system is defective.
Refer to circuit diagrams GROUP-90
Refer to configuration diagrams GROUP-80NOTE: In addition to the function-specific diag-
nostic menu, a service data menu is available for
SWS monitor service data to check all items for
each ECU.
6. Check the input signal circuit system
Check the relevant switch, sensor, input
signal-side ECU and their wiring harness and
connector.
7. Check the output signal circuit system
Check an output signal-side ECU, electrical load
components and their wiring harness and
connector.
HOW TO CONNECT SWS MONITORM1549014800706
Required Special Tools:
MB991958: DIAGNOSTIC TOOL (MUT-III Sub Assembly)
MB991824: Vehicle Communication Interface (V.C.I.)
MB991827: MUT-III USB Cable
MB991910: MUT-III Main Harness A
MB991813: SWS Monitor Kit
MB991806: SWS Monitor Cartridge
MB991812: SWS Monitor Harness (For Column-ECU)
MB991822: Probe Harness
To prevent damage to diagnostic tool MB991958, always
turn the ignition switch to the "LOCK" (OFF) position
before connecting or disconnecting diagnostic tool
MB991958. Connect the main harness A MB991910 before
connecting the SWS monitor harness (for column-ECU)
MB991812. Be sure to connect SWS monitor cartridge
MB991806 after turning on the V.C.I. MB991924.
1. Ensure that the ignition switch is at the "LOCK" (OFF)
position.
2. Start up the personal computer.
3. Connect special tool MB991827 to special tool MB991824
and the personal computer.
4. Connect special tool MB991910 to special tool MB991824.
5. Connect special tool MB991910 to the data link connector.
Page 26 of 1500

DIAGNOSTIC TROUBLE CODE PROCEDURES
SIMPLIFIED WIRING SYSTEM (SWS)54B-26
DIAGNOSIS
Required Special Tools:
MB991223: Harness Set
MB991958: DIAGNOSTIC TOOL (MUT-III Sub Assembly)
MB991824: Vehicle Communication Interface (V.C.I.)
MB991827: MUT-III USB Cable
MB991910: MUT-III Main Harness A
MB991813: SWS Monitor Kit
MB991806: SWS Monitor Cartridge
MB991812: SWS Monitor Harness (For Column-ECU)
MB991822: Probe Harness
STEP 1. Using diagnostic tool MB991958, diagnose the
CAN bus line.
To prevent damage to diagnostic tool MB991958, always
turn the ignition switch to the "LOCK" (OFF) position
before connecting or disconnecting diagnostic tool
MB991958.
(1) Connect diagnostic tool MB991958. Refer to "How to
connect SWS monitor P.54B-13."
(2) Turn the ignition switch to the "ON" position.
(3) Diagnose the CAN bus line.
(4) Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is the CAN bus line found to be normal?
YES : Go to Step 2.
NO : Repair the CAN bus line (Refer to GROUP 54C,
Diagnosis P.54C-5).
Page 29 of 1500

DIAGNOSTIC TROUBLE CODE PROCEDURES
SIMPLIFIED WIRING SYSTEM (SWS)54B-29
DTC 002: Trouble in Column Switch
NOTE: This troubleshooting procedure requires the
use of diagnostic tool MB991958 and SWS monitor
kit MB991813. For details on how to use the SWS
monitor, refer to "How to connect SWS monitor
P.54B-13."
If DTC 002 is set in the ETACS-ECU, always diag-
nose the CAN main bus line.
.
TROUBLE JUDGMENT
The ETACS-ECU communicates with the column
switch through the SWS communication line. If there
is any trouble in that communication, DTC 002 will be
set.
.
TECHNICAL DESCRIPTION (COMMENT)
Current trouble
The column switch, the ETACS-ECU, connec-
tor(s), or wiring harness between the two may be
defective.Past trouble
If DTC 002 is set as past trouble, carry out diag-
nosis with particular emphasis on wiring and con-
nector(s) between the column switch and the
ETACS-ECU or power supply to the column
switch. For diagnosis procedures, refer to "How
to cope with past trouble" (Refer to GROUP 00,
How to treat past trouble P.00-16).
.
TROUBLESHOOTING HINTS
The wiring harness or connectors may have
loose, corroded, or damaged terminals, or termi-
nals pushed back in the connector.
Refer to circuit diagrams GROUP-90
Refer to configuration diagrams GROUP-80
DIAGNOSIS
Required Special Tools:
MB991223: Harness Set
MB991958: DIAGNOSTIC TOOL (MUT-III Sub Assembly)
MB991824: Vehicle Communication Interface (V.C.I.)
MB991827: MUT-III USB Cable
MB991910: MUT-III Main Harness A
MB991813: SWS Monitor Kit
MB991806: SWS Monitor Cartridge
MB991812: SWS Monitor Harness (For Column-ECU)
MB991822: Probe Harness
Page 32 of 1500

DIAGNOSTIC TROUBLE CODE PROCEDURES
SIMPLIFIED WIRING SYSTEM (SWS)54B-32
DTC 003: Trouble in Front-ECU
NOTE: This troubleshooting procedure requires the
use of diagnostic tool MB991958 and SWS monitor
kit MB991813. For details on how to use the SWS
monitor, refer to "How to connect SWS monitor
P.54B-13."
If DTC 003 is set in the ETACS-ECU, always diag-
nose the CAN main bus line.
.
TROUBLE JUDGMENT
The ETACS-ECU communicates with the front-ECU
through the SWS communication line. If there is any
trouble in that communication, DTC 003 will be set.
.
TECHNICAL DESCRIPTION (COMMENT)
Current trouble
The front-ECU, the ETACS-ECU, connector(s), or
wiring harness between the two may be defec-
tive.Past trouble
If DTC 003 is set as past trouble, carry out diag-
nosis with particular emphasis on wiring and con-
nector(s) between the front-ECU and the
ETACS-ECU or power supply to the front-ECU.
For diagnosis procedures, refer to "How to cope
with past trouble" (Refer to GROUP 00, How to
treat past trouble P.00-16).
.
TROUBLESHOOTING HINTS
The wiring harness or connectors may have
loose, corroded, or damaged terminals, or termi-
nals pushed back in the connector.
Refer to circuit diagrams GROUP-90
Refer to configuration diagrams GROUP-80
DIAGNOSIS
Required Special Tools:
MB991223: Harness Set
MB991958: DIAGNOSTIC TOOL (MUT-III Sub Assembly)
MB991824: Vehicle Communication Interface (V.C.I.)
MB991827: MUT-III USB Cable
MB991910: MUT-III Main Harness A
MB991813: SWS Monitor Kit
MB991806: SWS Monitor Cartridge
MB991812: SWS Monitor Harness (For Column-ECU)
MB991822: Probe Harness
Page 35 of 1500

DIAGNOSTIC TROUBLE CODE PROCEDURES
SIMPLIFIED WIRING SYSTEM (SWS)54B-35
DTC 004: Trouble in Sunroof-ECU
NOTE: This troubleshooting procedure requires the
use of diagnostic tool MB991958 and SWS monitor
kit MB991813. For details on how to use the SWS
monitor, refer to "How to connect SWS monitor
P.54B-13."
DTC 004 may also set on vehicles without sun-
roof, but there is no fault.
If DTC 004 is set in the ETACS-ECU, always diag-
nose the CAN main bus line.
.
TROUBLE JUDGMENT
The ETACS-ECU communicates with the front-ECU
through the SWS communication line. If there is any
trouble in that communication, DTC 004 will be set.
.
TECHNICAL DESCRIPTION (COMMENT)
Current trouble
The sunroof-ECU, the ETACS-ECU, connec-
tor(s), or wiring harness between the two may be
defective.Past trouble
If DTC 004 is set as past trouble, carry out diag-
nosis with particular emphasis on wiring and con-
nector(s) between the sunroof-ECU and the
ETACS-ECU or power supply to the sun-
roof-ECU. For diagnosis procedures, refer to
"How to cope with past trouble" (Refer to GROUP
00, How to treat past trouble P.00-16).
.
TROUBLESHOOTING HINTS
The wiring harness or connectors may have
loose, corroded, or damaged terminals, or termi-
nals pushed back in the connector.
Refer to circuit diagrams GROUP-90
Refer to configuration diagrams GROUP-80
DIAGNOSIS
Required Special Tools:
MB991223: Harness Set
MB991958: DIAGNOSTIC TOOL (MUT-III Sub Assembly)
MB991824: Vehicle Communication Interface (V.C.I.)
MB991827: MUT-III USB Cable
MB991910: MUT-III Main Harness A
MB991813: SWS Monitor Kit
MB991806: SWS Monitor Cartridge
MB991812: SWS Monitor Harness (For Column-ECU)
MB991822: Probe Harness
Page 38 of 1500

DIAGNOSTIC TROUBLE CODE PROCEDURES
SIMPLIFIED WIRING SYSTEM (SWS)54B-38
DTC 010 (U1073): Bus Off
If DTC (U1073) is set in the ETACS-ECU, always
diagnose the CAN main bus line.
If the DTC is set as past trouble, the ECU cannot
be defective. Do not replace it.
.
TROUBLE JUDGMENT
DTC 010 (U1073) will be stored when the
ETACS-ECU ceases CAN communication (bus off)
and then resumes the communication by turning the
ignition switch to the "LOCK" (OFF) position
.
TECHNICAL DESCRIPTION (COMMENT)
Carry out diagnosis with particular emphasis on wir-
ing and connector(s) in the CAN bus lines. For diag-
nosis procedures, refer to "How to cope with past
trouble" (Refer to GROUP 00, How to treat past trou-
ble P.00-16).
.
TROUBLESHOOTING HINTS
The wiring harness or connectors may have
loose, corroded, or damaged terminals, or termi-
nals pushed back in the connector.
Refer to circuit diagrams GROUP-90
Refer to configuration diagrams GROUP-80
DIAGNOSIS
Required Special Tools:
MB991223: Harness Set
MB991958: DIAGNOSTIC TOOL (MUT-III Sub Assembly)
MB991824: Vehicle Communication Interface (V.C.I.)
MB991827: MUT-III USB Cable
MB991910: MUT-III Main Harness A
STEP 1. Using diagnostic tool MB991958, diagnose the
CAN bus line.
To prevent damage to diagnostic tool MB991958, always
turn the ignition switch to the "LOCK" (OFF) position
before connecting or disconnecting diagnostic tool
MB991958.
(1) Connect diagnostic tool MB991958. Refer to "How to
connect SWS monitor P.54B-13."
(2) Turn the ignition switch to the "ON" position.
(3) Diagnose the CAN bus line.
(4) Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is the CAN bus line found to be normal?
YES : Go to Step 2.
NO : Repair the CAN bus line (Refer to GROUP 54C,
Diagnosis P.54C-5).