timing MITSUBISHI COLT 2006 Service User Guide

GENERAL INFORMATION
ENGINE LUBRICATION12-2
GENERAL INFORMATION
M2120000100175
LUBRICATION SYSTEM SCHEMATIC<4A9>
AK402024AC
Oil screenOil pump
Timing chain case
oil passage
Cylinder block
oil passage(right side) Oil filter
Relief valve
Cylinder block
oil passage
(main gallery)Crankshaft
journal
Exhaust camshaft
journal
Oil pressure switch
Cylinder head
oil passage
No.1 Camshaft
journal
Intake camshaft
journal Crankshaft
pin
The lu
brication system of th e 4A9 en gine has a full
pressure de
livery system and a full flow oil filtering
system. The o
il stored in the oil p an is pumped
up/out
by th e oil pump. Af ter the relie f valve regu
-
lates the oil p r essure, th e oil is delivere d to th e cylin-
der block through the o il f ilte r , the o il p a ssag e of the
cylinde
r blo ck a nd the each jou r nal o f the crankshaf t.
The oil del ivered to the ea ch jo urnal of th e cranksh af t
is supplied
to the pin th rough the in ner p a ssage of
the crankshaf
t.
The oil delivered to the cylinder head is supplied t o
the ea
ch journa l of the camshaf t th rough the cylinde r
head.

OIL PUMP<4A9>
ENGINE LUBRICATION12-4
OIL PUMP<4A9>
M2120002000044
AK305367AB
Timing chain caseOil pump
inner rotor
Oil pump
outer rotor Oil seal
Cover
Machine screw
A
A-A
A
The oil pump is of a
cyclo i d type, d i rectly driven by
the crankshaf
t.
On the cycloid o il p u mp, as th e inn e r rotor is ro t a ted
by th
e cran kshaf t, the o u ter rot o r also rot a tes. The
result
a n t ch ange in sp at ial volu mes betwee n the
rotors
genera t es p u mping action .
Sp e c ifically , o il is sucked into the exp and ing sp ace
and is pushed
out from the shrinking sp ace.
ItemSpecification
Ty p eCycloid pump
No. of lobesInner rotor10
Outer rotor11
Displacement L/min(6,000 r/min.)35
RELIEF V A L V E<4A9>
M21200030 0004 7
AK305369AB
Plug
A-A
A A
Relief spring
Relief plunger
Timing chain case
The relief valve is of a
plun ger type. The valve re gu-
lates the maximum pre ssu re of lubricatio n oil being
sent
to the e ngin e .
When the pressure of oil from the oil p u mp exceeds
the specified
value, the valve o pens to relieve the
excess flow
.
The excess o il is ret u rned t o the suct ion side of the
oil pump
.

OIL SCREEN<4A9>
ENGINE LUBRICATION12-5
OIL SCREEN<4A9>
M2120004000039
AK305372AB
Timing chain case
Oil pan
Oil screen
The oil screen is located in the po sition with the lea s t
disturbance to
the oil suction vo lume that result s
from oil
level variat ion in the oil p an while the vehicle
is d
r ive n .
OIL FIL T ER<4A9>
M21200050 0003 2
AK401817AE
Oil filterOil filter
bracket
AK305373
AB
Element
Oil filter
The oil filter is inst alled to the oil filter b r acket
att
a che d to the cylin der block.
ItemSpecification
Filtering methodFull-flow filtering, Paper
element
Filtration area cm2750
Rated flow L/min.25

GROUP 13A
MULTIPOINT FUEL INJECTION (MPI)
<4A9>
CONTENTS
GENERAL INFORMATIO N . . . . . . . .13A-2
FUEL INJECTION CONTROL . . . . . .13A-9
THROTTLE VALVE OPENING
ANGLE CONTROL AND IDLE
SPEED CONTROL . . . . . . . . . . . . . . .13A-10
IGNITION TIMING AND
DISTRIBUTION CONTROL . . . . . . . .13A-11
OTHER CONTROL FUNCTIONS . . . .13A-11
FAN RELAY CONTROL . . . . . . . . . . .13A-12
CONTROLLER AREA NETWORK
(CAN) . . . . . . . . . . . . . . . . . . . . . . . . .13A-13
DIAGNOSIS SYSTEM. . . . . . . . . . . . .13A-14

GENERAL INFORMATION
MULTIPOINT FUEL INJECTION (MPI) <4A9>13A-3
SYSTEM BLOCK DIAGRAM
AK600486
Barometric pressure sensorThrottle valve control servo
Manifold absolute pressure
sensor
Engine coolant
temperature sensor
No.1 injector
No.2 injector
No.3 injector
No.4 injector
No.1 Ignition coil
No.2 Ignition coil
No.3 Ignition coil
No.4 Ignition coil
Engine control relay
Throttle valve control servo relay
A/C compressor relay
Fuel pump relay
Alternator G terminal
Cooling fan control relay
Purge control solenoid valve
Diagnostic output terminal
Intake air temperature sensor
Accelerator pedal
position sensor (main) Throttle position sensor (sub)
Camshaft position sensor
Crank angle sensor
Oxygen sensor (front)
Oxygen sensor (rear)
Alternator FR terminal
Inhibitor switch
Detonation sensor
Ignition switch-IG
Ignition switch-ST
Stop lamp switch
Power supply
Accelerator pedel
position sensor (sub) Throttle position sensor (main)
Throttle valve control unitEngine control unit
Engine-ECU or
Engine-CVT-ECU
Throttle opening feedback control Oxygen sensor heater (front)
Oxygen sensor heater (rear)
[1] Fuel injection control
[2] Throttle valve opening control
and idle speed control
[3] MIVEC (Mitsubishi Innovative
Valve timing Electronic
control system)
[4] Ignition timing control
[5] Engine control relay control
[6] Throttle valve control servo
relay control
[7] Fuel pump relay control
[8] Oxygen sensor heater
control
[9] Fan relay control
[10] A/C compressor relay
control
[11] Alternator control
[12] Purge control
[13] EGR control
[14] Diagnostic output
[15] RAM data transmission
Oil feeder control valve
(for MIVEC)
EGR valve
(Stepper motor)
AB

GENERAL INFORMATION
MULTIPOINT FUEL INJECTION (MPI) <4A9>13A-6
List of Component Functions
NameFunction
ECU
Engine-ECU or engine-CVT-ECU The signals that are input by the sensors enable the
actuators to be controlled in accordance with the
driving conditions.
Sensors
Ignition switch-IGThis signal indicates the ON/OFF condition of the
ignition switch. When this signal is input, the
engine-ECU or engine-CVT-ECU
supplies power to the crank angle sensor, camshaft
position sensor, etc.
Ignition switch-STThis signal indicates that the engine is cranking.
Based on this signal, the engine-ECU or
engine-CVT-ECU controls the fuel injection,
throttle valve position, and the injection timing that
are suited for starting the engine.
Manifold absolute pressure sensor Uses a pressure conversion element to detect the
pressure in the intake manifold, converts it into a
voltage signal, and outputs it to the
engine-ECU or engine-CVT-ECU. The
engine-ECU or engine-CVT-ECU
optimally corrects the fuel injection amount and the
like based on this signal.
Oxygen sensor This sensor, which contains zirconia and platinum
electrodes, detects the level of oxygen concentration
in the exhaust gases. The engine-ECU or
engine-CVT-ECU determines whether the
air-fuel ratio is at the optimal stoichiometric ratio in
accordance with this oxygen concentration level.
Barometric pressure sensorThis sensor detects the altitude of the vehicle. It
enables the engine-ECU or engine-CVT-ECU
to make fuel injection volume corrections in
order to achieve an appropriate air-fuel ratio.
Intake air temperature sensorThis sensor, which contains a thermistor, detects the
temperature of the intake air. The engine-ECU
or engine-CVT-ECU makes fuel injection
volume corrections that suit the intake air
temperature, in accordance with the voltage that is
output by this sensor.
Engine coolant temperature sensorThis sensor, which contains a thermistor, detects the
temperature of the engine coolant. The engine-ECU
or engine-CVT-ECU determines the
warm-up condition of the engine in accordance with
the voltage that is output by this sensor, in order to
control the fuel injection volume, idle speed, and
ignition timing.

GENERAL INFORMATION
MULTIPOINT FUEL INJECTION (MPI) <4A9>13A-7
Throttle position sensor This sensor detects the position of the throttle valve
and inputs it into the engine-ECU or
engine-CVT-ECU . Based on the voltage that
is output by this sensor, the engine-ECU or
engine-CVT-ECU effects throttle valve
feedback control.
Accelerator pedal position sensor This sensor detects the position of the accelerator
and inputs it into the engine-ECU or
engine-CVT-ECU . Based on the voltage that
is output by this sensor, which determines the
accelerator position (and the intention of the driver),
the engine-ECU or engine-CVT-ECU
effects appropriate fuel injection and throttle valve
position controls.
Camshaft position sensorThis sensor detects the top-dead-center (TDC) of the
compression stroke of each cylinder.
Crank angle sensorThis sensor detects the crank angle and inputs it into
the engine-ECU or engine-CVT-ECU .
The engine-ECU or engine-CVT-ECU
effects injector control and other controls in
accordance with the signals received from this
sensor.
Detonation sensorThis sensor, which contains a piezoelectric element,
detects the vibration of the cylinder block that results
from knocking. The engine-ECU or
engine-CVT-ECU detects only the knocking
of the engine from these vibrations, in order to retard
the ignition timing in accordance with the strength of
the knocks.
Alternator FR terminalThis terminal is used for detecting the duty cycle ratio
that energizes the alternator field coil.
Inhibitor switch This is a contact point type switch that inputs a signal
into the engine-CVT-ECU to determine whether the
shift lever is in the neutral position.
Stop lamp switchThis is a contact point type switch that detects how
the brake pedal is depressed.
Actuators
Engine control relayThis relay turns ON and OFF the engine-ECU
or engine-CVT-ECU power circuit.
Throttle valve control servo relayThis relay turns ON and OFF the actuation power
circuit for the throttle valve control servo in the
engine-ECU or engine-CVT-ECU .
InjectorThe injectors inject fuel in accordance with the
injection signals received from the engine-ECU
or engine-CVT-ECU .
Ignition coil (with power transistor)Applies ignition coil primary current intermittently in
accordance with the ignition signals received from
the engine-ECU or engine-CVT-ECU ,
in order to generate high voltage for ignition.
Name Function

GENERAL INFORMATION
MULTIPOINT FUEL INJECTION (MPI) <4A9>13A-8
Fuel pump relayControls the power supplied to the fuel pump in
accordance with the signals received from the
engine-ECU or engine-CVT-ECU .
A/C compressor relayControls the operation of the A/C compressor in
accordance with the signals received from the
engine-ECU or engine-CVT-ECU .
Purge control solenoid valveControls the flow rate of the purge air introduced into
the inlet manifold in accordance with the signals
received from the engine-ECU or
engine-CVT-ECU .
EGR valve (stepper motor) Controls the EGR flow rate in accordance with the
signals received from the engine-CVT-ECU.
Alternator G terminalControls the amount of current generated by the
alternator in accordance with the signals received
from the engine-ECU or engine-CVT-ECU
.
Cooling fan control relayControls the rotation of cooling the fan in accordance
with the signals received from the engine-ECU
or engine-CVT-ECU .
Throttle valve control servoControls the throttle valve position in accordance with
the signals received from the engine-ECU or
engine-CVT-ECU .
Oil feeder control valveThe oil feeder control valve, which is actuated by the
signals received from the engine-ECU or
engine-CVT-ECU , controls the valve timing.
Oxygen sensor heater Turns ON and OFF the oxygen sensor heater circuit
in accordance with the signals received from the
engine-ECU or engine-CVT-ECU .
Name Function

IGNITION TIMING AND DISTRIBUTION CONTROL
MULTIPOINT FUEL INJECTION (MPI) <4A9>13A-11
IGNITION TIMING AND DISTRIBUTION CONTROL
M2132005000750
This control system is basically the same as that of
the 4G1-Non-Turbo engine used in the COLT.
System Configuration Diagram
AK402031
Ignition switch-IG
Ignition
coil Battery
Spark plug
Cylinder No. 1 2 3 4
Manifold absolute
pressure sensor
Intake air temperature sensor
Barometric pressure sensor
Engine coolant
temperature sensor
Camshaft position sensor
Crank angle sensor
Detonation sensor
Ignition switch-ST
Engine-ECU
or Engine-
CVT-ECU
AG
OTHER CONTROL FUNCTI O NS
M21320100 0059 6
The following co ntrols are b a sically t he sa me a s
those
of the 4G1 - No n
−turbo eng ine u s ed in the
CO
L
T
.
•ENGINE CONTROL RELA Y CONTROL
•THROTTLE VA L V E C O NTROL SER VO R E LA Y
CONTROL
•MIVEC (Mitsub i sh i Inno vative V a lve T i ming Elec-
tronic Con t rol System)
•FUEL PUMP RELA Y CONTROL
•OXYGEN S E NSOR HEA T E R CONTR O L
•A/C RELAY CONTROL
•ALTER N A T OR CONTROL

DIAGNOSIS SYSTEM
MULTIPOINT FUEL INJECTION (MPI) <4A9>13A-14
DIAGNOSIS SYSTEM
M2132009000882
Engine-ECU or engine-CVT-ECU has
been provided with the following functions for easier
system inspection.FREEZE-FRAME DATA
When the engine-ECU or engine-CVT-ECU
detects a problem and stores the resulting
diagnosis code, the engine condition at that time is
also memorized. The M.U.T.-III can then be used to
analyze this data in order to increase the effective
-
ness of troubleshooting. The freeze-frame data dis-
play items are given below.
Item No.DataUnit
13Intake air temperature sensor°C
21Engine coolant temperature sensor°C
22Crank angle sensorr/min
24Vehicle speed sensorkm/h
32Manifold absolute pressure sensorkPa
44Ignition advancedeg
81Long-term fuel compensation%
82Short-term fuel compensation%
87Calculated load value%
88Fuel control conditionOpen loopOL
Closed loopCL
Open loop owing to drive conditionOL-DRV
Open loop owing to system malfunctionOL-SYS
Closed loop based on one oxygen sensorCL-HO2S
8AThrottle position sensor (main)%
A1Oxygen sensor (front)V
A2Oxygen sensor (rear)V
DIAGNOSIS CODE
The diagnosis and engine warning lamp items are
given in the table below.
Code No.Diagnosis itemMain diagnosis contentsEngine
warning lamp
P0011Variable valve timing systemAbnormal MIVEC system−
P0105Manifold absolute pressure sensor
systemOpen circuit or short-circuit in
sensor-related circuitsON
P0110Intake air temperature sensor
systemOpen circuit or short-circuit in
sensor-related circuitsON
P0115Engine coolant temperature sensor
systemOpen circuit or short-circuit in
sensor-related circuitsON
P0122*Throttle position sensor (main)
circuit low inputOpen circuit or short-circuit in
sensor-related circuitsON
P0123*Throttle position sensor (main)
circuit high inputShort-circuit in sensor-related
circuitsON