ECU MITSUBISHI COLT 2006 Service Manual PDF

PRODUCT FEATURES
GENERAL00-3
PRODUCT FEATURES
M2000005000475

•COLT has been equipped with the new 1,500 mL
aluminium die-cast engine (4A9-engine) for fur
-
ther refinements of comfort driving, excellent
power performance, fuel economy, and ecology
performance.

•The body and suspension of COLT RALLIART
Version-R have been thoroughly tuned to
increase the 4G1-engine output which enables
dynamic driving.
•The robust image suited for the dynamic driving
has been adopted for the appearance.
SPORTY AND STYLISH DESIGN
•Bucket-like front seats sion-R>
•Sport seats exclusive to the models with turbo-
charger
•15-inch aluminium wheel
•High-contrast combination meter ART Version-R, LS, VR-X (M/T) >
•Robust appearance by new shaped front bumper
adaptation and rear bumper change Version-R>
•Black overfender
•16-inch aluminium wheel
ACTIVE DRIVING AND HIGH QUALITY
•For 4A9-engine, the aluminium die-cast cylinder
block has been installed for weight reduction of
the vehicle.
•For 4G1-engine, turbo-charger model has been
introduced to increase output and torque,
enhancing sporty image.
•Sporty driving has been ensured by the
"GETRAG" 5-speed manual transmission (floor
shift).
•The suspension has been tuned to improve cor-
nering and stability at high speed. Version-R>
•A strut tower bar has been adopted to improve
the body rigidity.
•Electric power steering system has been
improved and EPS-ECU has been additionally
equipped with the return control logic, resulting in
superior steering wheel return control and better
steering feel equal to or better than that for other
models with hydraulic power steering.

TECHNICAL FEATURES
GENERAL00-9
ENGINE
M2000020000579
<4A9>
The newly-developed 4A9 engine has been installed
to realise small-size, light-weight, high-performance,
and better fuel economy with the state-of-the-art
technologies such as the aluminium die-cast cylinder
block, direct attack driven-type DOHC MIVEC, timing
chain-type cam drive, and rear exhaust.
MAJOR SPECIFICATIONS
Item4A91
Total displacement mL1,499
Bore × Stro ke mm75 × 84.8
Compression ratio10.0
Compression chamberPentroof-type
Va l v e t i m i n gIntake openingBTDC 31° − ATDC 19°
Intake closingABDC 21° − ABDC 71°
Exhaust openingBBDC 39°
Exhaust closingATDC 5°
Maximum output kW (PS)/rpm77 (105)/6,000
Maximum torque N⋅m (kg⋅m)/rpm141 (14.4)/4,000
Fuel systemElectronically controlled multipoint fuel injection
Ignition systemElectronic-controlled 4-coil
<4G1>
Based on the 4G1 engine fitted on the existing COLT,
the power performance leading the compact car field
has been secured by Turbocharger.
MAJOR SPECIFICATIONS
Item4G15 (with Intercooler Turbocharger)
Total displacement mL1,468
Bore × Stro ke mm75 × 82.0
Compression ratio9.0
Compression chamberPentroof-type
Va l v e t i m i n gIntake openingBTDC 34° − ATDC 6°
Intake closingABDC 30° − ABDC 70°
Exhaust openingBBDC 50°
Exhaust closingATDC 10°
Maximum output kW (PS)/rpm113 (154)/6,000
Maximum torque N⋅m (kg⋅m)/rpm210 (21.4)/3,500
Fuel systemElectronically controlled multipoint fuel injection
Ignition systemElectronic-controlled 4-coil

TECHNICAL FEATURES
GENERAL00-15
BRAKE
M2000024000270
SERVICE BRAKE
Brake system with high reliability and durability have
achieved distinguished braking performance.
AC601327AB

Brake booster (with variable
boosting mechanism)
Master cylinder Front disc brake
Hydraulic unit
(Integrated with ABS-ECU)
Rear drum brake
Brake booster (with variable
boosting mechanism)
Master cylinder
Front disc brake
Hydraulic unit
(Integrated with ABS-ECU) Rear disc brake
BRAKING PERFORMANCE
•Brake booster with 9-inch variab le amplificatio n
ratio me chanism by which greate r braking f orce
ca n be o bta ined with a less ped al pressure has
bee n inst alled (with b rake assist function).
•14-inch disc bra ke is inst alled on the front
wheels.
•15-inch disc bra ke is inst alled on the front
wheels.
•8-inch leading trailing type drum brake is installed
on the rear wheels.
•14-inch disc bra ke is inst alled on the rear
wheels.
ST ABILITY
•4-wheel anti-skid brak ing system (4ABS) is
ado pted to pre vent slippin g cause d by the vehicle
wheels locking up, in order t o maint ain a ppropri
-
ate bra kin g dist an ce, an d also t o ma inta in ve hicle
st ab ility an d steering function.
•Electronic br ake-force distribution (EBD) is
ad opted to m ain ta in th e max imu m am ount of rea r
braking force even whe n the vehicle's loa d is var
-
ie d.
•Diag onal split (X-type) brake fluid line is adopte d.
•V entilate d discs have bee n adopted to front
brakes to improve anti-fading per formance.
•A brake pe dal retraction suppression structu re
tha t restr ains the re traction of the brake pe dal
and reduces the shock to th e feet of the d rive r in
the even t of a frontal collision ha s been ado pted.
SERVICEABILITY
•Diagnosis function is adopted for the ABS system
in order t o make inspe ctio n easier .
•For the fron t disc bra kes, brake disc separate d
fron t hub is a dapted to make removal a nd instal
-
la tion easier .
•ABS-ECU and hydraulic unit have been inte-
grated to make them mor e comp act and lighte r.

TECHNICAL FEATURES
GENERAL00-18
STEERING
M2000040000140
AC403622

Steering wheel
Steering wheel
Steering column assembly
Torque sensor
Tie-rod end
Yoke-bearing
Crossmember
Steering gear and linkage
Electric power
steering-ECU
Motor
AE
Motor
Electric power
steering-ECU
Steering gear and linkage
Crossmember
Tie-rod end
Torque sensor
Transmission
control cable
Steering column assembly
Selector lever assembly
Dash panel cover
Dash panel cover
Pinion -driven electric p owe r ste ering system (ESP*)
with further improvement s has been adopted. EPS*
has been improved and EPS-ECU has been addi
-
tionally equipped with the return contro l logic, resu lt-
ing in superior stee ring whe el ret urn co ntrol and
better steering fee l equ al to or bett er than that for
other vehicles with hydraulic power steering.
NO TE: *EPS: Electronic Control Power S teerin g
For the mode ls with turb o-charge r, t he qu ick ste ering
gear rat io an d turbo -tuned a ssist chara cteristics
increase sporty tast e.

TECHNICAL FEATURES
GENERAL00-19
ACTIVE SAFETY
M2000031000528
ANTI-SKID BRAKE SYSTEM (ABS)
The ABS ensures directional stability and controlla-
bility during hard braking.
For vehicles with this type of ABS, 4 sensors are
installed on front and rear wheels allowing independ
-
ent left and right control.
AC601759AB

ABS warning lamp
Brake warning lamp
ABS warning lamp
Brake warning lampBrake warning lamp
ABS warning lamp
Stop lamp switch
Hydraulic unit and ABS-ECUWheel speed sensor Wheel speed sensor
Diagnosis connector
CONSTRUCTION DIAGRAM
The syst
em has the following features:
•EBD (Electronic Bra ke-fo rce Distributio n system)
co ntrol has been added to provide t he ideal brak
-
in g force for th e rear wheels.
•Magnetic en coder for whee l speed de tection ha s
bee n inst alled as a se nsing device instead of the
rotor .
•For wiring h arness saving an d secure data com-
municatio n, CAN* b us h as be en ad opted a s a
too l of communication with another ECU.
NO TE: *: Fo r more information abo ut CAN (Control-
ler Area Netwo rk), re fer to GROUP 54C, Genera l
Information
P.54C-2.

TECHNICAL FEATURES
GENERAL00-21
SYSTEM CONFIGURATION DIAGRAM
AC314168
Stop lamp switch
Front-right wheel speed sensor Rear-right wheel speed sensor
Rear-left wheel speed sensor Front-left wheel speed sensor
ABS-ECU power supply Engine-CVT-ECU
Front-right solenoid valve (out)
Front-right solenoid valve (in)
Front-left solenoid valve (out)
Front-left solenoid valve (in)
Rear-right solenoid valve (out)
Rear-right solenoid valve (in)
Rear-left solenoid valve (out)
Rear-left solenoid valve (in)
ABS-ECU
Hydraulic
unit Rear-right
wheel speed
sensor
Front right
wheel speed
sensor
Front-left
wheel speed
sensor Rear-left
wheel speed
sensor
Front-right wheel (FR)
Front-left wheel (FL) Rear-right wheel (RR)
Rear-left wheel (RL)
Stop lamp switch
AB
Brake warning lamp
ABS warning lamp
Diagnosis connector
The syst em has the following features:
•Because the system p rovides t he optimum rea r
wheel braking force regardless of vehicle load
co ndition a nd the condition of the road surface,
the system reduces the required pedal depre s
-
sion fo rce, particularly wh en th e veh icle is h eavily
lo aded o r driven on road surfaces with high fric
-
tional coef ficients.
•Because the duty place d on th e front brakes is
redu ced, th e increase in p ad tempe rature can be
controlled d uring brake s ap plication to impro ve
the we ar resist ance characteristics of the pad.
•Contro l valves such as the propo rtioning valve
are not required.

TECHNICAL FEATURES
GENERAL00-22
ACTIVE STABILITY CONTROL SYSYEM
(ASC)
The active stability control system (ASC) has been
installed to the M/T vehicle.
AC601760AB
ABS warning lamp
Diagnosis connector Stoplamp switch
Steering wheel sensor
Wheel speed sensor Wheel speed sensor
G and yaw rate sensorParking brake switch
ASC OFF switch ASC indicator lamp
ASC OFF indicator lamp
Brake warning lamp
Combination meter
Brake fluid level sensor ABS/ASC-ECU
Engine-ECU
Magnetic encoder for
wheel speed detection Magnetic encoder for
wheel speed detection
•The
active st ability control syst em (ASC) has the
st ab ility control and t he traction control (TCL)
fun ctio ns. By the integra ted control with th e
ant i-lock b rake system, the system stabilizes th e
ve hicle attitu de and at the same time secures the
drivin g force.
•When the st ability control fun ction dete rmin es
tha t the vehicle is in a dangerou s condition, it
redu ces the e ngine outpu t and a pplies b rake
force to f our wheels indepe ndently to control th e
ve hicle be haviour, avoiding the critical state.
•The tract ion control (TCL) fun ction prevent s the
drivin g wheel slip on a slippery road sur face,
ensurin g easy st artup, an d at the same time,
secure s proper drivin g force and improves ste er
-
in g perfo rmance du ring cornering acce leration.
•Fail-safe functio n assures the security.
•Serviceability imp rovement
•For wiring h arness saving an d secure data com-
municatio n, the CAN* co mmunicatio n has been
ado pted a s a t ool o f commun ication with ano ther
ECU.
NO TE: .
•*For more informatio n about CAN (Con troller
Area Net wor k), refe r to GROUP 54C
P.54C-2.
•ABS and ASC are controlled by ASC-ECU.

TECHNICAL FEATURES
GENERAL00-23
SYSTEM CONFIGURATION DIAGRAM
AC600637AC
Combination meter
ABS warning lamp 
· Brake warning lamp
· Active stability control indicator lamp
· Active stability control OFF indicator lamp
Diagnosis
Connector
Control solenoid valve (FR) OUT
Control solenoid valve (FR) IN
Control solenoid valve (FL) OUT
Control solenoid valve (FL) IN
Control solenoid valve (RR) OUT
Control solenoid valve (RR) IN
Control solenoid valve (RL) OUT
Control solenoid valve (RL) IN Suction valve (FR)
Suction valve (FL)
Cut valve (FR)
Cut valve (FL) Pump motor
Active stability
control system-ECU
Front-left wheel speed sensor
Rear-left wheel speed sensor
Front-right wheel speed sensor Rear-right wheel speed sensor
Master cylinder pressure sensor Stop lamp switch
Parking brake switch
Brake fluid level switch
Power supply to active stability
control system-ECU Steering wheel sensor
G and yaw rate sensor
Engine-ECU
Steering wheel sensor
Front-right wheel (FR)
Wheel
speed
sensor
Engine-ECU
G and yaw rate sensor
Parking
brake
switch Rear-right wheel (RR)
Wheel
speed
sensor
Stop lamp switch
Hydraulic
unit Wheel speed
sensor Rear-left
wheel (RL)
Wheel speed
sensor
Front-left wheel (FL)
Note
: CAN-bus line

TECHNICAL FEATURES
GENERAL00-24
PASSIVE SAFETY
M2000032000628
IMPACT SAFETY BODY, RISE*
NOTE: RISE*: Reinforced Impact Safety Evolution
The front and rear structures to absorb high energy,
and the highly tough cabin structure reduce the risk
of passenger injuries at front-, rear-, and side-impact
collisions, secure the space for life protection, and
facilitate rescuing passengers.
AB201266
AB201267AB502015
AB400214
AB
1
2
4
Front sidemember inner
Front sidemember outer
B AA
B
Section B – B Section A – A
Front sidemember inner
Front sidemember outer
3
1.
The front side of the front sidemember , for which
oct agonal section structure is a dopted, has been
enlarged for improved rigidity .
2.The rear side o f the fro nt sidememb er, for which
8-shape cross section structu re is adop ted, has
bee n enlarged f or improved rig idit y.
3. The dash side brace ha s been manufactured a s
an unit in ord er to strength en the joint betwee n
the front side member and the front pillar , increas
-
in g the rigid ity of the e ntire body .
4.The inst allation po sition o f the steering gea rbox
has bee n lowere d, and the sidememb er from the
fron t to the re ar has been straigh tened in orde r to
improve rig idit y of t he ent ire body.

TECHNICAL FEATURES
GENERAL00-25
SUPPLEMENTAL RESTRAINT SYSTEM
(SRS*)
NOTE: *SRS: Supplemental Restraint System
The SRS is designed to supplement the front seat
belts. It eliminates or reduces injury to the front pas
-
senger(s) by deploying air bag(s) in case of a
head-on collision.
DRIVER’S SEAT/PASSENGER’S SEAT SRS AIR BAG
AC208256AB
Driver's seat
Passenger's seat
Driver's and
pa sse nger's SRS a ir bag s have be en
inst alled to all the vehicle s as st andard to sof ten
blows to the front pa sseng ers' head and che st areas d
uring a fro nta l coll ision , i n cre asin g sa fety a gainst an
acciden t with a frontal collision.
SEAT BEL T WITH PRE-TENSIONER
AC208129
AC207230AC207336
ACPipe Gear
Ball Spool
Gas generator
The seatbelt incorpo
rating the pre -tensioner auto-
matically winds the seatbelt upo n front impact to
reduce forward shif ting of the passenge r.
Upo n front impact the pre-ten sion er ig nites the g as
generat or and emits gas with the SRS-ECU signal
whe n t he front imp act sen sor , att ached to the front of the bo
dy, det ects a n imp act t hat excee ds t he pe rmis
-
sible limit. By th is gas p ressure, a ball moves in th e
p ipe and rot ates the ge ar. This gear rotation operate s
the spool in the direction of ret racting the belt, and
the webbing is retr acted.