oil MITSUBISHI ECLIPSE 1991 Service Manual
[x] Cancel search | Manufacturer: MITSUBISHI, Model Year: 1991, Model line: ECLIPSE, Model: MITSUBISHI ECLIPSE 1991Pages: 1216, PDF Size: 67.42 MB
Page 690 of 1216
19-42STEERING - Power Steering Oil Pump
13A0279SERVICE POINTS OF DISASSEMBLY
NleRFAM7. REMOVAL OF PULLEY ASSEMBLY
%
Tap the rotor side of the shaft lightly with a plastic hammer,,,~and take out the pulley assembly.
INSPECTION
NlSRGAK0 Check the flow control spring for wear.0 Check the shaft of the pulley for wear and bend.0 Check the groove of rotor vane for “stepped” wear.0 Check the contact surface of cam ring and vanes for
“stepped” wear.0 Check the vanes for breakage.
CHECK OF GAP BETWEEN VANE AND ROTOR GROOVE
Install vane to rotor groove as illustrated. Measure the gap
between vane and rotor groove with thickness gauge.
Limit: 0.06 mm
(.0024 in.)?ACHECK OF SHAFT BACKLASH OF PUMP BODY BUSHING
AND PULLEY ASSEMBLY
(1) Place a dial gauge at the end of the shaft of the pulley
assembly.
(2) Move the pulley assembly up and down, and measure theplay.
Limit: 0.1 mm
I.004 in.)
SERVICE POINTS OF REASSEMBLY
NlSRHBH26. INSTALLATION OF SPRING
Fit the spring to the oil pump body with the larger-diameter
end at the terminal assembly side.
A.
Page 691 of 1216
STEERING - Power Steering Oil Pump
Terminal assembly
13K753Mark
A,B or C-43Mark
A,B or C
13G0151
/Connector13K752
Suction-ring
25.123. INSTALLATION OF O-RINGSApply specified fluid on O-rings to install.
Specified fluid: MOPAR ATF PLUS (Automatic Transmis-sion Fluid Type 7176)/Automatic trans-
mission fluid “DEXRON” or “DGXRON II”
I No. II.D. x Widthmm (in.)1 Identification color 1
113x1.9t.51x.0748)Blue
23.8
x1.9l.15x.0748)-16. INSTALLATION OF FLOW CONTROL VALVE
(1) If the flow control valve is to be replaced, install the flowcontrol valve to the oil pump body corresponding with
the body identification mark (A,
6, C).
(2) Apply the specified fluid to the outside of the flow control
valve.
Specified fluid:MOPAR ATF PLUS (Automatic Trans-mission Fluid Type
7176)/htomatictransmission fluid “DEXRON” or
“DEXRON II”
15. INSTALLATION OF O-RINGS
Apply specified fluid on O-rings to install.
Specified fluid: MOPAR ATF PLUS (Automatic Transmis-sion Fluid Type 7176)/Automatic trans-
mission fluid “DEXRON” or “DlkXRON II”
No.I.D. x Widthmm (in.)
1I 1 x 1.9 t.43 x .0748)
213x 1.9 l.51 x .0748)
317.8 x 2.4 j.70 X .0945)
413.5 x 1.5 t.53 x .0590)
ldentificaqion color
Yelllow
Blue
-
Red13. INSTALLATION OF OIL SEAL
Drive the oil seal into the pump body.
12. INSTALLATION OF O-RING
Apply specified fluid on O-ring to install.
Specified fluid:MOPAR ATF PLUS (Automatib Transmis-sion Fluid Type 7176)/Autoniatic trans-
mission fluid “DEXRON” or “DEXRON II”I.D.
x Widthmm (in.)Identification color
I17.8 x 2.4 (.70 x .0945)-I
13A0277
Page 692 of 1216
19-44STEERING - Power Steering Oil Pump
13AO350
13PO159
Punch mark
13c214 I
13W03ECutouts for
dowel pin
13PO16110. INSTALLATION OF
O-RING/S. O-RING
Apply specified fluid on O-ring to install.
-,Specified fluid: MOPAR ATF PLUS (Automatic
Trans- ”mission Fluid Type 7176)/Automatic
transmission fluid
“DEXRONY or “DE-XRON II”
1 No. 1I.D. x Widthmm (in.)Identification color
I2 1I47.2 16.8x x2.4 2.4(1.86 (.66x x.0945) .0945)- -8. INSTALLATION OF SIDE
PLATE
Align the dowel pin of the pump body with the dowel pin holeof the side plate to install the side plate.
6.
INSTALLATlON OF ROTOR
Install the rotor to the pulley assembly so that the rotor’s
punch mark is at the pump cover side.
s,5. INSTALLATION OF SNAP RING
Lift the rotor and check to be sure that the snap ring is in the
countersunk part.4.
INSTALLATlON OF VANE/3. CAM RING
(I1 Apply specified fluid to vane and cam ring friction
surface.
Specified fluid: MOPAR ATF PLUS (Automatic Trans-mission Fluid Type 7176)IAutomatic
Atransmission fluid “DEXRON” or
“DEXRON II”
(21 Align the dowel pins of the pump body with the dowel
holes of the cam ring, and then install so that the cam
ring’s punch mark is at the pump body side.
Page 693 of 1216
STEERING - Power Steering Oil Pump
Direct round edge
to the cam
ringCam ring13R0577
(3)Apply specified fluid to the vanes and instafl :lhe yaneson the rotor, paying close attention to the installation
direction.,L.,., ‘,, :.I
Specified fluid:MOPAR ATF PLUS (Automatic Trans-mission Fluid Type
7176)/Auto@tictransmission fluid
“DEXFhOW’ or
“DEXRON II”
2. INSTALLATION OF O-RING
Apply specified fluid to O-ring and install firmly on oil pump
body.
Specified fluid: MOPAR ATF PLUS (Automatic Trans-
mission Fluid Type 7176)/Automatic
transmission fluid “DEXRON” or
“DEdXRON II”.
1.
INSTALLATlON OF PUMP COVER
(1) Apply specified fluid to rotor friction surface of pump
cover.
Specified fluid:MOPAR ATF PLUS (Automatic Trans-
mission Fluid, Type
7176)/Automatictransmission fluid “DEXRON” or
“DEXRON II”.
(2) Align the dowel pin of the pump cover with the dowel pinhole in the cam ring to install the pump cover.
Page 694 of 1216
19-46STEERING - Power Steering Hoses
POWER STEERING HOSESREMOVAL AND INSTALLATIONNlSTA-
Pre-removal Operationl C+?ing of the Power Steering
,‘; ,L..,.,.):. ,4-14 NmwaI. . .-...5-10 ft.lbs.7
I9-14 NmI7 7-10 ft.lbs.
Post-installation Operationl Supplying of the Power Steering-.
1 Fluid
l Bleeding of the Power Steering
Fluid Line(Refer to P.19-13.1,621 N/-@b
K
2
3.0-4.5 Nm /2-3 ft.lbs.I/II z-”a.
413A0274
Removal steps
1.Returnhose2.Suctionhose
3.Returnhose4. Cooler tube
5. Return tube
6. Rubber hose
.a 7. Pressure hose
8.Pressure tube9.Return tube
10.O-ring
NOTE(1) Reverse the removal procedures to reinstall.
(2) l a : Refer to “Service Points of Installation”.(3) q : Non-reusable partsWhite lineUP0143SERVICE POINTS OF INSTALLATION
NlSTDAD7. INSTALLATION OF PRESSURE HOSE
(1) Connect the pressure hose so that its slit pat-t contacts
the oil pump’s guide bracket.
(2) When the pressure hose is installed, align the white line
on the pressure hose with the white line on the pressuretube so that together they form a straight line.
Page 695 of 1216
TRANSAXLE ’
MANUAL AND AUTOMATICCONTENTS
;-AUTOMATICTRANSAXLE
.....................................................137ANNULUS GEAR AND TRANSFER DRIVE GEAR SET (F4A22)..........315ANNULUS GEAR AND TRANSFER DRIVE GEAR SET(F4A33.W4A33)...........................................................................................317CENTERDIFFERENTIAL(W4A33).............................................................329DIFFERENTIAL............................................................................................319ENDCLUTCHASSEMBLY.........................................................................309EXTENSIONHOUSINGASSEMBLY(W4A33).........................................337FRONTCLUTCHASSEMBLY....................................................................302FRONTOUTPUTSHAFT(W4A33)...........................................................332GENERALINFORMATION.........................................................................137KICKDOWNSERVO....................................................................................322LOW-REVERSEBRAKE..............................................................................323OILPUMP...................................................................................................299PLANETARYGEARSET............................................................................311PLANETARYGEARSET............................................................................313REARCLUTCHASSEMBLY(F4A22)........................................................304REARCLUTCHASSEMBLY(FQA33sW4A33)............................................307SERVICEADJUSTMENTPROCEDURES..................................................Drive
Shaft,OilSealsReplacement....................................................;;;
InhibitorSwtchAdjustment................................................................21 1KeyInterlockMechanismCheck.....................................................KrckdownServoAdjustment..................................zii..............................
LinePressureAdjustment...................................................................213
ReducingPressureAdjustment.........................................................214Selector Lever Operation Check........................................................210ShiftLockMechanismCheck...............................................................21 1SpeedometerCableReplacement.........................................................Throttle-posltipn Sensor Adjustment.................................................z2:
TransaxleFluIdLevelInspectIon......................................................209
TransaxleFluidReplacement.............................................................209
SPECIALTOOLS.........................................................................................SPECIFICATIONS........................................................................................;“5”9
GeneralSpeclficatlons..................................................................1%Lubricants..................................................................................Sealants and Adhesives..............................................................izi
Serwce Speclflcatlons..................................................159...............Spacer andSnapRing.,.,.............................................................Spacer Set..................................................................1::Torque Speclflcatlons...........................................166Valve Body Spring Identification Chart.....................
.................160
SPEEDOMETERGEARASSEMBLY..........................................................TRANSAXLEASSEMBLY(WA22)............................................................zTRANSAXLE
ASSEMBLY(F4A33.W4A33)................................................TRANSAXLECONTROL.............................................................................;;;TRANSAXLE
OILCOOLER........................................................................TRANSFER..................................................................................................fg
TRANSFERASSEMBLY.............................................................................333TRANSFERCASEADAPTERSUBASSEMBLY(W4A33).......................339TRANSFER CASE SUB ASSEMBLY (W4A33)341TRANSFER SHAFT (F4A33)TROUBLESHOOTING..................................................................................................................................................................................................f;;VALVE
BODY.............................................................................................324
MANUAL TRANSAXLE
5TH-SPEEDSYNCHRONIZERASSEMBLY...............................................42GENERALINFORMATION.........................................................................2.-.INPUTfj,-,A,TASSEMBLY
INTERMEDIATE GEAR ASSEMBLY..........................................................56OUTPUT
SHAFT ASSEMBLY....................................................................61SERVICEADJUSTMENTPROCEDURES..................................................DriveShaftOilSealsReplacement......................................................;;Speedometer Cable Replacement.........................................................
Transaxle Oil Level
InspectIon..............................................................‘liTransaxle Oil Replacement....................................................................
I3
SHIFTLEVERASSEMBLY.........................................................................SHIFTRAILSANDFORKS........................................................................g
SPECIALTOOLS.........................................................................................SPECIFICATIONS........................................................................................1:
General Specifications5Lubricants..........................................................................................................................................................................10Sealants and Adhesives
Service Specifications
....................................................................................................................................................1:Snap Ring (for Adjustment) and Spacer...............................................
Torque Specifications.............................................................................
i
SPEEDOMETERGEARASSEMBLY..........................................................TRANS&G.E................................................................................................zTRANSAXLEA!jSEMBLY
TROUBLESHOOTING..................................................................................12
MANUAL TRANSAXLE
CENTERDIFFERENTIAL.............................................................................103CLUTCHHOUSINGASSEMBLY...............................................................DRIVE BEVEL GEAR ASSEMBLY;g
...... .......................................................DRIVENBEVELGEARASSEMBLY...................................a......................EXTENSIONHOUSINGASSEMBLY.........................................................;g
5Tf.jSPEEDSYNCHRONIZERASSEMBLY...............................................101
FRONTDlFFERENTlAL...............................................................................106
FRONTOUTPUTSHAFTASSEMBLY......................................................106
GENERALI~~~~MATN)N...............................................................,.,.......66INPUTSHAFTASSEMBLY........................................................................l~ER,“,EDlATEGEARASSMBLY..........................................................;;i
SERVICEADJUSTMENTPROCEDURES..................................................Drive Shaft Oil Seals Replacement......................................................;;Speedometer Cable Replacement.........................................................
Transaxle
Ojl Level lnspectlon..............................................................;l
Transaxle 011 R~pb33ment....................................................................79Transfer
OilSealReplacement.............................................................80
SHIFTLEVERASSEMBLY.........................................................................SHIFTRAILASSEMBLY............................................................................,z
SPECIALTOOLS.........................................................................................76
SPECIFICATIONS........................................................................................6g
GeneralSpecifications...........................................................................6g
Lubricants...............................................................................................75
SealantsandAdhesives........................................................................76
ServiceSpecifications............................................................................6gSnap Ring (for Adjustment) and Spacer...............................................7 o
TorqueSpecifications.............................................................................74
SPEEDOMETERGEARASSEMBLY..........................................................TRANSAXLE................................................................................................1:TRANSAXLEASSEMBLY...........................................................................86TRANSAXLE
CONTROL
.............................................................................TRANSFER...............................................................................................
g.._TRANSFERA!333lBLY.............................................................................,24
TRANSFERCASEADAPTERSUBASSEMBLY.......................................131TRANSFERCASESUBASSEMBLY.........................................................TR,,UBLES,,OO,,NG..................................................................................1;;
Page 699 of 1216
MANUAL TRANSAXLE
SPECIFICATIQNS
3ENERAL SPECIFICATIONS
ItemsModel
Applicable engine
TypeGear ratio
1 st2nd3rd
4th5th
Reverse
Final reduction ratio
Speedometer gear ratio (driven/drive)
Oil quantityliters (qts.)
SERVICE SPECIFICATIONShl22CBA
”
.,NZlCA-ASpecifications
1TF5M22-1
-VFWF5M22-2-VPZV
46374G63-DOHC
5-speed transaxle5-speed transaxle
floor shiftfloor shift
3.363
3.363
1.947
1.9471.285
1.285
0.9390.939
0.756
0.7563.0833.083
4.3224.322
29136291361.8 (1.9)1.8 (1.9)
F5M33-2-SPA!4G63-DOHC (Turbo)5-speed
trzinsaxlefloor shift.-~,3.090
1.833
1.217
0.888
0.7413.166
4.153
291362.2 (2.3)
ItemsStandard value
Transaxle
Input shaft end play
Intermediate gear bearing end play
Intermediate gear preload
Output shaft preload
Differential
Differential case preload
Differential pinion backlash
LimitSpecifications
o-0.05 (O-.002)
0.01-0.12 (.0004-.005)
0.01-0.09 (.0004-.004)
0.01-0.14 (.0004-,006)
0.05-0.10 (.002-.004)
0.05-0.10 (.002-.004)
0.05-0.10 (.002-.004)
0.025-0.150 LOO1 -.006)mm (in.)
Synchronizer ring and clutch gear clearance0.5 (.02)
Page 704 of 1216
MANUAL TRANSAXLE
ItemsNm
ftlbs.Reverse shift lever assembly attaching bolt
15-2211-15
Bearing retainer bolt15-2211-15
Differential drivegear
bolt
130-14094-101Interlock plate bolt
20-2715-19
Select lever assemblymountingbolt15-2211-15
LUBRICANTS
NZlCD-A
ItemsManual transaxle oil
Drive shaft oil seal lipSpecified lubricant
MOPAR Hypoid gear oil or equivalent
API classification GL-4 or higher
MOPAR Hypoid gear oil or equivalent
API classification GL-4 or higherQuantity lit. (qts.)
As required
Shift lever bushingMOPAR Front Wheel Bearing Grease
Part No. 3837794 or equivalentAs required
SEALANTS AND ADHESIVES
NZlCE-A
IItemsSpecified sealants and adhesivesITransaxle case-clutch housing mating surfacesMitsubishi genuine Part No.
MD997740 or equivalent
Transaxle case-rear cover mating surfaces
Differential drive gear bolts
Bearing retainer screw (flush head screw)MOPAR Part
No.4318031 or MOPAR Part No.4318032or equivalent
Air breather
IMOPAR Part
No.4318025 or equivalent
Page 706 of 1216
21-12 MANUAL TRANSAXLE
I
IICPintermediate shaft lock nut
MD998819Installer adapterInstallation of differential case bearing
TROUBLESHOOTINGNZlEAABsSymptomVibration, noise
3il leakage
Hard shift
Jumps out of gearProbable causeRemedy
a. Loose or damaged transaxle anda. Tighten or replace mounts
engine mounts
b. Inadequate shaft end playb. Correct end play
c. Worn of damaged gears
c. Replace gears
d. Use of inadequate grade of oild. Replace with specified oil
e. Low oil level
e. Replenish
f. Inadequate engine idle speed
f. Adjust idle speed
a. Broken or damaged, oil seal or O-ringa. Replace oil seal or O-ring
a. Faulty control cable
a. Replace control cable
b. Poor contact or wear of synchronizer ring
and gear coneb. Correct or replace
c. Weakened synchronizer springc. Replace synchronizer spring
d. Use of inadequate grade of oil
d. Replace with specified oil
a. Worn gear shift fork or broken poppet
springa. Replace shift fork or poppet spring
b. Synchronizer hub to sleeve spline
clear-ante too largeb. Replace synchronizer hub and sleeve
Page 707 of 1216
![MITSUBISHI ECLIPSE 1991 Service Manual MANUAL TRANSAXLE <FWD>- Service Adjustment Procedures21-13
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Refer to GROUP O-Maintenance Service.
TRANSAXLE OIL REPLACEMENT
NZlFCADa(1) Position vehicle on a flat level.
(2) Remove filler and drain plugs and allow the transaxle oil to
drain.(3) Refill the transaxle to the proper level with specified
transaxle oil. The oil level should be the bottom of the oil
filler hole.
Transaxle oil: MOPAR Hypoid gear oil or equivalent
API classification
GL-4 or hiqher
NZlFDACa
(1) Disconnect the drive shaft from the transaxle.
(Refer to GROUP
2-Drive Shaft.)
(2) Using a flat-tip
(-) screwdriver, remove the oil seal.
(3) Using the special tool, tap the drive shaft oil seal into the
transaxle.
(4) Apply a coating of the transaxle oil to the lip of the oil seal.Transaxle oil: MOPAR Hypoid gear oil or equivalent
API classification
GL-4 or higher