specifications MITSUBISHI ECLIPSE 1991 Repair Manual

MANUAL TRANSAXLE Part name
Spacer (F5M22)
(For adjustment of intermediate gear preload)
Spacer (F5M33)
:For adjustment
ofintermediate
gearpreload)
ipacer
=or adjustment of output shaft preload)Thickness mm (in.)
~ye~~~~tionPart No.
0.68 t.0268)68
MD735663 ’
0.71(.0280)71MD7356640.74(.0291)
74
MD7356650.77(.0303)
77MD7356660.80
LO31 5)80M D723307
0.83f.0327)
83M
D723308
0.86
i.0338)86MD7233090.89
i.0350)89MD72331 00.92
i.0362)92MD72331 10.95(.0374)
95MD72331
20.98
i.0394)98MD72331 3
1 .Ol(.0398)01MD7233141.04(.0409)
04MD72331
51.07(.0421)
07MD72331
6
1 .I0(.0433)10MD72331 71.13(.0445)
13MD72331 8
1 .16i.0457)16MD72331 91.19(.0468)
19MD7233201.22(.0480)
22MD723321
1.25t.0492)
25M
D723322
1.28(.0504)
28
MD723323
1.31(.0516)31MD7233241.34(.0527)
34
MD7233251.37(.0539)
37M
D723326
0.80
LO31 5)80MD7241 420.83(.0327)83MD7241
430.86t.0338)
86MD7241 44
0.89(.0350)
89MD7241
450.92(.0362)
92MD7241 46
0.95f.0374)
95MD7241
470.98
i.0386)98MD7241 48
1 .Ol(.0398)01MD7241 491.04(.0409)
04MD7241
501.07
i.0421)07MD7241 511.10
l.0433)10MD7241 52
1 .I3i.0445)13MD7241 531.16(.0457)
16MD7241 54
1.19
l.0468)19MD7241 551.22
i.0480)22MD7241 56
1.25(.0492)
25MD7241
571.28(.0504)
28MD7241 58
1.31LO51 6)31MD7241 591.34(.0527)
34MD7241
601.37
i.0539)37MD7241 610.83(.0327)
83
MD7209490.86
i.0338)86M D720950
0.89
i.0350)89MD720951

21-8MANUAL TRANSAXLE - Specifications
Part name
Spacer
(For adjustment of output shaft preload)spacer(F5M33)
For adjustment of output shaft preload)
ipacer'or adjustment of differential case preload)Thickness mm (in.)
~dyemnt$j~at'on0.92
(0362)92
0.95
(0374)95
0.98 (.0386)98
1 .Ol t.0398)
011.04 (.0409)041.07 (.0421)071.10
(0433)101
.I3 (0445)13
1 .16 (0457)161
.I9 (0468)191.22 (.0480)22
1.25 (.0492)25
1.28
(0504)28
1.31
(0516)311.34 (.0527)34
0.83
(0327)83
0.86
(0338)86
0.89
(0350)89
0.92
(0362)92
0.95 (.0374)95
0.98
(0386)98
1 .Ol
l.0398)011.04 (.0409)041.07
(0421)07
1 . 10 (.0433)J1
.I3 (0445)D1.16 (.0457)
K1
.I9 (0468)L1.22 (.0480)
G1.25 (.0492)M
1.28 (.0504)
N1.31 (.0516)
E1.34 (.0527)0
0.80 (.0315)80
0.83 (.0327)83
0.86 (.0338)86
0.89
(0350)89
0.92 (.0362)92
0.95 (.0374)95
0.98 (.0394)98
1 .Ol t.0398)011.04
i.0409)041.07 (.0421)07
1
.I0 (0433)J1
.I3 (0445)D1
.I 6 (.0457)K
1 .19 (0468)LPart No.
MD720952
MD720953
MD720954
MD720955
MD720956
MD720957
MD720958
MD720959
MD720960M
D720961
MD720962
MD712346MD71 2347M
D7 12348MD71 2349
MD720937M
D720938
MD720939
MD720940MD720941
MD720942
MD720943M
D720944
MD720945
MD710454
MD700270MD71 0455
MD710456MD700271
MD710457
MD710458
MD706574
MD710459MD727661
MD720937
MD720938
MD720939M
D720940MD720941
MD720942
MD720943
MD720944
MD720945MD71 0454
MD700270
MD710455
MD710456

MANUAL TRANSAXLE - Specifications
Part name
Spacer
(For adjustment of differential case preload)
Spacer
(For adjustment of differential pinion backlash)
TORQUE SPECIFICATIONSThickness mm (in.)
1.22 f.0480)
1.25 (.0492)
0.75-0.82
(.0295-.0323)
0.83-0.92
(.0327-.0362)
0.93- 1 .oo
(.0366-.0394)
1.01-1.08
(.0398-.0425)
1.09-1.16
(.0429-.0457)Identification
symbol
GM
-
-
-
-Part No.
MA180862MA1
80866MA1 80875MA1 86876
Items
Nm
Shift lever to lever (A)
19-28
Lever (A) to bracket assembly
17-26
Drain plug
30-35Filler plug
30-35Starter motor mounting bolt
27-34
Transaxle bracket
60-80Shift lever knob
4.5-7.5
Shift cable and select cable to body9-14
Shift lever assembly to body
9-14
Automatic seat belt guide ring attaching bolt17-26
Clutch release cylinder mounting bolt
15-22
Clutch tube to transaxle assembly
15-22
Transaxle mount bracket to transaxle
60-80Shift cable and select cable to transaxle15-22
Under cover
9-13
Transaxle mounting bolt [12 mm (.47 in.) diameter
bolt143-55
Transaxle mounting bolt [IO mm (.40 in.) diameter
bolt130-35Transaxle mounting bolt
[8 mm (.31 in.) diameter bolt]IO-12Tie rod end to knuckle
24-35
Lower arm ball joint to knuckle
60-72Bell housing cover
IO-123ear cover bolt
15-223ackup light switch
30-35
loppet plug30-42
jpeedometer sleeve bolt3.0-5.0nput shaft lock nut
140-160ntermediate lock nut
gear
140-160
3everse idler gear shaft bolt
43-55
rransaxle case tightening bolt
35-42
stopper bracket bolt
15-22
qestrict ball assembly30-35
ft.lbs.
13-2012-18
22-25
22-25
20-2543-58
3-5
7-10
7-1012-19
11-16
11-1643-58
11-16
7-1032-39
22-25
7-9
17-25
43-52
7-9
11-1522-25
22-302.5-3.5
102-I 15
102-11532-39
26-3011-15
22-25

MANUAL TRANSAXLE - Specifications
ItemsNm
ftlbs.Reverse shift lever assembly attaching bolt
15-2211-15
Bearing retainer bolt15-2211-15
Differential drivegear
bolt
130-14094-101Interlock plate bolt
20-2715-19
Select lever assemblymountingbolt15-2211-15
LUBRICANTS
NZlCD-A
ItemsManual transaxle oil
Drive shaft oil seal lipSpecified lubricant
MOPAR Hypoid gear oil or equivalent
API classification GL-4 or higher
MOPAR Hypoid gear oil or equivalent
API classification GL-4 or higherQuantity lit. (qts.)
1.8 (1.9) 2.2 (2.3)’
As required
Shift lever bushingMOPAR Front Wheel Bearing Grease
Part No. 3837794 or equivalentAs required
SEALANTS AND ADHESIVES
NZlCE-A
IItemsSpecified sealants and adhesivesITransaxle case-clutch housing mating surfacesMitsubishi genuine Part No.
MD997740 or equivalent
Transaxle case-rear cover mating surfaces
Differential drive gear bolts
Bearing retainer screw (flush head screw)MOPAR Part
No.4318031 or MOPAR Part No.4318032or equivalent
Air breather
IMOPAR Part
No.4318025 or equivalent

MANUAL TRANSAXLE 2 S~ecifCca?io’iik
2f.46g
\ ,...,
,,, .,
SPECIFICATIONS
1 L,‘S. / ,‘; ,< ’,f. : ,: ; .>r
“. . ..&
. ’ GENERAL SPECIFICATIONSNZ1.pA.B’
Items
ModelApplicable engine
TypeGear ratio
1 st
2nd
3rd
4th
5th
ReverseReduction ratio
PrimaryFront differential
TransferSpeedometer gear ratio (driven/drive)
Oil quantity
Transaxle
TransferSpecifications
(I
W5M33-2-N PZV.,A I
4G63
5-speed transaxle floor shift
3.083
I .684
1.115
0.833
0.666
3.166
1.275
3.866
1.090
29136lit.
(qts.)2.3 (2.43)
0.6
l.63)
SERVICE SPECIFICATIONSN21CB-B
d-...
Items
Standard value
TransaxleInput shaft end play
Input shaft rear bearing end play
Intermediate gear preload
Intermediate gear bearing end play
Front output shaft preload
Center differential
Viscous coupling end play
Differential case preload
Differential pinion backlash
Front differential
Differential case end play
Differential pinion backlash
TransferBevel gear set backlash
Driven bevel gear turning drive torque
Drive bevel gear shaft turning drive torqueSpecifications
o-0.05 (O-.002)
0.01-0.09 (.0004-,004)
0.08-0.14 (.0031-,006)
0.01-0.11 (.0004-,004)
0.08-0.13 (.0031-,005)
0.1-0.26 (.0039-.OlO)0.08-O. 13
LOO31 - ,005)
0.025-0.150 LOO01 -.006)
0.05-0.17 (.0020-,007)
0.025-0.150 (.OOOl-,006)
0.08-0.13 (.0031-.005)
1
.O- 1.7 Nm (0.72- 1.23 ft.lbs.11.7-2.5 Nm (1.23-1.81
ft.lbs.1
mm,.(in.)

21-70MANUAL TRANSAXLE - Specifications
SNAP RING (FOR ADJUSTMENT) AND SPACERPart nameThickness mm (in.)Identification
symbolPart No “Snap ring
0.80(.0315)80MD72766j
(For input shaft rear bearing end play)
0.83
(.0327)83MD720937
0.86
l.0339)86MD720938
0.89(.0350)89MD720939
0.92(.0362)92M D720940
0.95(0374)95MD720941
0.98
(.0386)98MD720942
1 .Ol(.0398)01MD720943
1.04(.0409)04M D720944
1.07(0421)07M D7209451
.lO (0433)JMD710454
1 .13(.0445)DMD700270
1.16(0457)KMD71 0455
1 .I9(0469)LMD71 04561.22 (0480)
GMD7002711.25
(.0492)MMD710457
1.28 (0504)
NMD7.10458,1.31
(.0516)EMD706574
1.34(.0528)0MD71 0459
1.37(.0539)PMD71 04601.40
(.0551)NoneMD706573
1.43(.0563)QMD71 0461
1.46(.0575)RMD71 0462
Spacer0.80(.0315)80MD720948
(For adjustment of intermediate gear preload)
0.83 (.0327)
83MD720949
0.86(.0339)86MD720950
0.89(0350)89MD726951
0.92(0362)
92MD720952
0.95(0.374)95MD720953
0.98(0386)98MD720954
1 .Ol(.0398)01MD720955
1.04(.0409)04MD720956
1.07(0421)07M D720.957
1.10(0433)10MD720958
1.13(0445)13MD720959
1.16(.0457)16MD720960
1.19i.0469)19MD726961
1.22(.0480)22MD720962
1.25(.0492)25M D7 12346
1.28
(.0504)28MD712347
‘I .31(.0516)31MD712348
1.34(0528)34MD712349
1.37(.0539)37MD712329
1.40(.0551)40MD712330
1.43(0563)43MD712331

21-72MANUAL TRANSAXLE - Specifications
Part nameThickness mm (in.)
Spacer
1.58
(.0622)(For adjustment of center differential casepreload)
1.61
(0634)1.64
(.0646)1.67
(0657)
1.70 (.0669)1.73
(.0681)1.76
i.0693)1.79
(.0705)Spacer
2.09-2.16 (.0823-.0850)(For adjustment of center differential pinion
2.17-2.24 (.0854-,0882)backlash-Front side)
2.25-2.32
(.0886-.0913)2.33-2.42
(.0917-.0953)
2.43-2.50 (.0957-.0984)
2.51-2.58 (.0988-.1016)2.59-2.66
(.1020-.1047)2.67-2.74
(.1051-.1079)2.75-2.82
(.1083-.I 110)
Spacer
0.59-0.66 (.0232-.0260)(For adjustment of center differential pinion
0.67-0.74 (,0264-.0291)backlash- Rear side)
0.75-0.82 (.0295-.0323)
0.83-0.92 (.0327-.0362)
0.93-I .OO (.0366-.0394)1
.01-l .08 (.0398-.0425)
1.09-I .I6 (.0429-.0457)1.17-1.24
(.0461-.0488)Spacer
0.56
(.0220)
6:;or)adjustment of front differential case end0.65 (,0256)0.74
(.0291)0.83
(.0327)0.92
(0362)1 .Ol
(.0398)
1.10 f.0433)1
.I9 (.0469)1.28
(.0504)1.37
(.0539)Spacer
0.75-0.82 (.0295-.0323)IFor adjustment of front differential pinionsacklash)
0.83-0.92 (.0327-.0362)
0.93-I .OO (.0366-.0394)1
.01-l .08 (.0398-.0425)
1.09-I .I6 (.0429-.0457)Identification
symbol
58
6164
67
70
73
76
79
0
9
8
7
6
5
4
3
2
74
50
80
79
78
76
77
49
56
65
74
83
92
01
J
LN
P
-
-
-
-
-Part No.
MD718527
MD71 8528
MD718529
MD71 8530
MD71 8531
MD721 959
MD721 960
MD721 961
M D730350
MD730349
M D730348
M D730347
M D730346
MD730345
M D730344
M D730343
M D730342
M D724974
M D724950
MD720680
MD720679
MD720678
MD720676
MD720677
M D724949
MD727658
MD727659
MD727660
MD720937
MD720940
MD720943
MD71 0454
MD71 0456
MD710458
MD71 0460
MA1 80862
MA1 80861
MA1 80860
MA1 80875
MA1 80876

MANUAL TRANSAXLE - Specifications2’7 -73Part nameThickness mm (in.)Identification
symbolPart No.
Spacer
1.34
(.0528)34MD723600(For adjustment of drive bevel gear mount)
1,37 (.0539)37MD723601,1.40
(.0551)40MD723602
1.43(.0563)43MD723603
1.46(.0575)46MD7236041.49
(.0587)49M D7236051.52
l.0598)52MD723606
1.55(0610)55M D7236071.58
(0622)58M D7236081.61
(.0634)61M D7236091.64
(.0646)64MD7261 70
1.67
(0657)67MD7261 71Spacer
1.28
(.0504)628MD7261 67
(For adjustment of drive bevel gear train
preload)1.31
(.0516)631MD7261 68
1.34
(0528)B34MD7261 69
1.37 (.0539)B37MD724326
1.40 (.0551)B40MD724327
1.43 (.0563)B43MD7243281.46
(.0575)B46MD7243291.49
(.0587)B49M D7243301.52
(.0598)B52MD724331
1.55 (0610)B55MD7243321.58
(.0622)B58M D7243331.61
(.0634)B61M D7243341.64
(0646)B64MD7243351.67
(0657)B67MD724336
1.70 1.0669)B70MD7243371.73
(.0681)B73MD7243381.761.0693)
B76MD724339 :.1.79
(0705)879M D724340
.1.82(.0717)B82MD7243411.85
(0728)B85M D724342 1Spacer
1 .I9l.0469)19MD726172(For adjustment of driven bevel gear train
preload)
1.22
(.0480)22MD722081
1.25(.0492)25MD722682:
1.28(0504)28MD7226831.31
(.0516)31MD722084 i_1.34
(.0528)34MD722085.
1.37(.0539)37MD722086
1.40(.0551)40MD722087
1.43(.0563)43MD7220881.46
(.0575)46M D7220891.49
(.0587)49MD7220901.52
i.0598)52MD722091
1.55(.0610)55MD722692
1.58(.0622)58M D722093

21-74MANUAL TRANSAXLE - Specifications
Part nameThickness mm (in.)Identification
symbolPart No.
Spacer
1.61
(.0634)61MD722094(For adjustment of driven bevel gear trainpreload)
1.64
(.0646)64MD7220951.67
(0657)67MD722096
1.70(.0669)70MD7220971.73
(0681)73MD7220981.76
(.0693)76M D7220991.79
(0705)79MD7221 00
1.82
(0717)82MD7221 011.85
(.0328)85MD7221 02
1.88
(.0740)88MD7221 03
1.91
(.0752)91MD7221 04
1.94
(0764)94MD722105Spacer
0.13
(0051)13MD720353(For adjustment Of driven bevel gear
mOWIt)o,16 ( 0063)16M D7203540.19
(0075)19MD7203550.22
(.0087)22MD7203560.25
(.0098)25MD7203570.28(.Ol
IO)28MD7203580.31
(0122)31MD7203590.34
(0134)34MD7203600.37
(0146)37MD7203610.40
(0517)40M D7203620.43
(.0169)43MD7203630.46
(0181)46MD7203640.49
(.0193)49MD7203650.52
(0205)52MD720366
TORQUE SPECIFICATIONSNZlCC-B
TRANSAXLEItems
Bell housing cover mounting bolt
Starter motor mounting bolt
Transaxle mount bracket mounting bolt
Shift cable and select cable bracket mounting bolt
Rear cover mounting bolt
Transaxle case mounting bolt
Clutch release cylinder mounting bolt
Clutch tube to transaxle assembly
Under cover
Transaxle mounting bolt
[I2 mm (47 in.) diameter bolt]
Transaxle mounting bolt [IO mm
(40 in.) diameter bolt]
Transaxle mounting bolt [8 mm (.31 in.) diameter bolt]
Tie rod end to knuckleNm
ft.lbs.
IO-127-9
27-34
20-25
60-8043-58
15-22
11-1635-42
26-3035-42
26-3015-22
11-1615-22
11-169-13
7-1043-55
32-39
30-3522-25
IO-127-9
24-3517-25

MANUAL TRANSAXLE - Specifications21-75Items
Lower arm ball joint to knuckle
Center bearing bracket installation bolts
Right member installation bolt (front)
Right member installation bolt (rear)
Transfer assembly mounting bolt
Poppet plug
Backup light switch
Restrict ball
Speedometer mounting bolt
Oil filler plug
Oil drain plug
Input shaft lock nut
Intermediate shaft lock nut
Center differential drive gear mounting bolt
Front differential drive gear mounting bolt
Stopper bracket mounting bolt
Reverse idler gear shaft mounting bolt
Reverse shift lever mounting bolt
Bearing retainer mounting bolt
Interlock plate mounting bolt
Center member mounting bolt
Irive shaft center bearing mounting bolt
Iriven bevel lock nutgear
Select lever assembly mounting bolt
3everse brake cone screw boltsNm
ft.Ibs. ”
60-7243-52 “
36-4626-33
80-10058-72
70-8051-58
55-6040-43
30-4222-30
30-3522-25
30-3522-25
3-52.5-3.5
30-3522-25
30-3522-25
140-160102-I 15
140-160102-I 15
70-8051-57
130-14095-10115-22
11-1543-55
32-39
15-22
11-1515-22
11-15
20-2715-19
60-8043-58
36-46
26-33
140-160101-11515-22
11-15
4.0-5.52.9-3.9
TRANSFERItems
Transfer assembly mounting bolt
Cover mounting bolt
Extension housing mounting bolt
Transfer cover mounting bolt
Transfer case adapter mounting bolt
Driven bevel gear lock nut
Hanger bracket mounting boltNm
ft.lbs.
55-6040-43
8-106-7
15-22
II-1535-42
26-3035-42
26-30
140-160102-I 15
15-22
11-15
LUBRICANTSN21CD.BItems
Specified lubricantQuantity lit. (qts.)
I
ITransmission oil
MOPAR Hypoid gear oil or equivalent,2.3 (2.43)
API classification GL-4 or higherITransfer oil
MOPAR Hypoid gear oil or equivalent,
API classification
GL-4 or higher0.6 (.63)