specifications MITSUBISHI ECLIPSE 1991 Workshop Manual

1 pq
,s I’
:
REAR
SUSPENSION
LATERAL ROD.................................................11
REAR AXLE HUB............................................14
REARSUSPENSIONASSEMBLY..................5
SERVICE ADJUSTMENT PROCEDURES.......3Rear Hub Rotary-Sliding Resistance
(Torque)Adjustment.....................................4Rear Wheel Alignment Inspection
...............3Wheel Bearing End Play Adjustment
..........3
SHOCKABSORBERASSEMBLY...................8
SPECIAL TOOL................................................3
SPECIFICATIONS.............................................2
GeneralSpecifications..................................2
ServiceSpecifications...................................2Torque Specifications
...................................2
TORSION AXLE AND ARM ASSEMBLY......12
TROUBLESHOOTING......................................3
REARSUSPENSIONASSEMBLY . . . . . . . . . . . . . . . . . .21
SHOCK ABSORBER ASSEMBLY...................32
SERVICE ADJUSTMENT PROCEDURES.......20Rear WheelAlignment
Inspection................20
SPECIAL TOOLS.............................................18
SPECIFICATIONS.............................................16
GeneralSpecifications..................................16
ServiceSpecifications...................................16LTorqueSpecifications...................................17
Lubricant.......................................................17
STABILIZER BAR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
TRAILING ARM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
TROUBLESHOOTING......................................19
UPPER AND LOWER ARM............................25
CONTENTSN17AA-

17-2REAR SUSPENSION - SpecificationsSPECIFICATIONS

GENERAL SPECIFICATIONS
LN17CAA
ItemsVehicles with 1.8L EngineVehicles with 2.0L DOHC
Engine
jSuspension system
3-link, torsion axle with coil spring type
Coil spring
Wire dia.
x O.D. x free length
mm (in.) 10.1 x 105.1 x 336.510.2 x 105.2 x 316.5
(40 x 4.14 x 13.25)(40 x 4.14 x 12.46)
[Coil spring identification color]
[Light Blue
x 11[Orange x 11Spring constant
N/mm
(Ibs./in.) 20 (112.0)23 (128.8)
Shock absorber
TypeHydraulic, cylindrical, double-acting type
Max. length
mm (in.) 495 (19.5)485 (19.1)
Min. length
mm (in.) 315 (12.4)315 (12.4)
Strokemm (in.) 180 (7.1)170 (6.7)Damping force [at 0.3 m/set. (0.9
ft./set.)]
ExpansionN (Ibs.)800 (176)
ContractionN (Ibs.)300 (66)
Wheel bearing
TypeUnit ball bearing
SERVICE SPECIFICATIONS
Items
Standard valueToe-in (Left-right difference)
Camber
LimitWheel bearing end play
Rear hub rotary-sliding resistance
Rear hub rotary-sliding torque
NOTEToe-in and camber cannot be adjusted.mm (in.)
mm (in.)
N (Ibs.)
Nm
(ftlbs.)
TORQUE SPECIFICATIONS
Specifications
0+3 (Of.1 18)
-45’
f 30’
0.01 (004) or less
31
(7) or less
1.8
(1.30) or lessNI’ICB-A
ItemsNmft.lbs.
Wheel bearing nut
Shock absorber upper mounting nut
Shock absorber lower mounting nut
Lateral rod mounting nut (body side)
Lateral rod mounting bolt (axle beam side)
Trailing arm mounting bolt
Piston rod tightening nut
Brake hose and tube bracket mounting bolt
Caliper assembly mounting nut
Rear speed sensor mounting bolt
200-260
40-50
80- 100
80-100
100-120
100-120
20-2517-26
50-609-14144-188
29-36
58-72
58-72
72-87
72-87
14-18
12-19
36-43
I7-10
Nl7CGA

17-16REAR SUSPENSION - Specifications
SPECIFICATIONS
GENERAL SPECIFICATIONSNl’ICA-B jG
ItemsSpecifications
Suspension systemDouble wishbone suspension type
Coil spring
Wire dia. x O.D.
x free lengthmm (in.)11.0 x 106.0 x 332.5 (.43 x 4.17 x 13.1)Coil spring identification colorPurple
x 1Spring constantN/mm
(Ibs./in.) 25.0 (140)
Shock absorber
TypeHydraulic, cylindrical, double-acting type
Max. lengthmm (in.) 568
(22.4)Min. lengthmm (in.) 380
(15.0)
Strokemm (in.) 188 (7.4)
Damping force [at 0.3 m/set. (0.9
ft./set.)]
ExpansionN (Ibs.) 900 (198)
ContractionN (Ibs.) 300 (66)
SERVICE SPECIFICATIONS
Items
Standard value
Toe-in
CamberSpecificationsmm (in.) 3.6+3 (.14f.l18)
-1"33'f30'
Nl7CEB
:&

REAR SUSPENSION - SpecificationsT7-97
TORQUE SPECIFICATIONS. ‘2 +’ iiNl?GGbItems
Rear suspension assembly
Center exhaust pipe to main muffler installation bolt
Hook installation bolt
Hanger installation bolt
Center exhaust pipe to front exhaust pipe installation nut
Rear shock absorber installation nut
Differential carrier to differential support member
Differential support member to body
Brake tube bracket to rear shock absorber
Differential carrier to propeller shaft
Crossmember bracket to body
Crossmember bracket to crossmember
Rear brake assembly installation bolt
Rear speed sensor installation bolt
Jpper and lower arm
Upper arm to crossmember
Upper arm to knuckle
Lower arm to crossmember
Lower arm to knuckle
[railing arm
Companion flange to rear axle shaft
Companion flange to drive shaft
Trailing arm to crossmember
Upper arm to knuckle
Lower arm to knuckle
Rear shock absorber (lower)
Rear brake assembly installation bolt
Rear speed sensor installation bolt
Ghock absorber assembly
Shock absorber installation nut
Shock absorber installation bolt
Brake tube bracket to rear shock absorber
Piston rod tightening nut
stabilizer bar
Differential support member to body
Crossmember bracket to crossmember
Crossmember bracket to body
Stabilizer link to stabilizer bar
Nmft.lbs.
40-5029-36
IO-157-ii
IO-157-11
30-4022-29
40-5029-36
80-10058-72
110-13080-9417-26
12-19
30-3522-25
70-8551-61
110-13080-94
50-6036-43
9-14
7-10
140-160101-116
60-7243-52
90-I 1065-80
60-7243-52
160-220116-159
55-65
40-47
140-160101-116
60-7243-52
60-7243-52
90-I 1065-80
50-6036-43
9-14
7-10
40-5029-36
90-l 1065-8017-2612-19
20-2514-18
110-13080-94
110-13080-94
70-8551-61
35-4525-33
I'-'.
LUBRICANTNl’ICD-
ItemsSpecified lubricant
Lip and inside of the dust cover
(upper and lower arm, stabilizer link)MOPAR Multi-mileage Lubricant Part No. 2525035 or
equivalent

STEERING
CONTENTSNISAA-
MANUAL STEERINGGEAR BOX.................21
POWER STEERINGGEAR BOX...................
28
POWER STEERING
HOSES........................
46
POWER STEERING OIL PUMP....................39
SERVICE ADJUSTMENT PROCEDURES >...........................7
Steering Angle Check..............................7
Steering Wheel Centering.........................8
Steering Wheel Free Play Check.............:..7Tie Rod End Ball Joint Starting Torque
Check..................................................8Tie Rod End Ball Joint Variation Check
(Shaft direction).....................................7
SERVICE ADJUSTMENT PROCEDURES
< POWER STEERING >.............................
10
Bleeding...............................................13Fluid Level Check...................................
12
Fluid Replacement..................................12
i;,
Oil Pressure Switch Check........................15
Oil Pump Pressure Test...........................14
Stationary Steering Effort Check.................11Steering Angle Check..............................
10
Steering Wheel Centering.........................1 1
Steering Wheel Free Play Check................10Steering Wheel Return to Center Check.......
11Tie Rod End Ball Joint Starting Torque
Check..................................................10Tie Rod End Bail Joint Variation Check
(Shaft direction).....................................10
V-Belt Tension Check..............................12
SPECIAL TOOLS......................................6
SPECIFICATIONS.....................................2;
General Specifications..............................2
Lubricants.............................................5
Sealants and Adhesives............................5
Service Specifications.............‘................2
Torque Specifications,. . . . . . . . . . . . . . . . . ..*..........3
STEERING WHEEL AND SHAFT.................. 16

19-2STEERING - Specifications
SPECIFICATIONS
GENERAL SPECIFICATIONS
ItemsSteering wheel
Steering wheel O.D.mm (in.)
Gear boxSteering gear type
Power steering oil pump
Oil pump type
Displacementcm3/rev. (cu.in./rev.)
Relief set pressureMPa (psi)
SERVICE SPECIFICATIONS
MANUAL STEERING
Items
Standard value
Steering angleInner wheel
Outer wheel
Tie rod end ball joint starting torqueNm
(in.lbs.)Assembly dimension of lower column tubemm (in.)
Total pinion torqueNm
(in.lbs.)From
O-90”From
90”-650”Tie-rod joint swing resistance
N (Ibs.)Tie-rod joint swing torque
Nm
(in.lbs.)
LimitSteering wheel free play
mm (in.)
Variation of tie rod end ball joint shaft directionmm (in.)
POWER STEERING
Items
Standard valueSteering wheel free play (with engine stopped)
mm (in.
Steering angle
Turbo
Inner wheel
Outer wheel
Other models
Inner wheel
Outer wheel
Tie rod end ball joint starting torque
Nm
(in.lbs.)Stationary steering effort
N (Ibs.)Assembly dimension of lower column tube
mm (in.)
V-belt deflection
mm (in.)
NlSCA--
Specifications372 (14.6)
Rack and pinion
Vane type
9.6 t.59)
8 (1,138)NlSCB-
Specifications37000’
* 20
3OOOO’
0.5-2.5 (4-22)
24.8-25.2
(.98-,991
0.6-l .3 (5-l 1 I
0.2-l .o (2-9)
8-20 (I .8-4.4)2-5
(17-43)30 (1.2)
1.5 l.059)
Specifications
11
(.43)
31"30'+2"
27"OO'
35"00'f2"
29"20'
0.5-2.5 (4-22)
37 (8) or less
24.8-25.2
(.98-.99)6-9 (.24-.35)

-
STEERING - Specificdions
i’.g=s
“,.
itemsSpecifications
Oil pump pressure
MPa (psi.)
Pressure gauge valve closed7.5-8.2 (1,067-1,166)
Pressure gauge valve opened0.8-I .O (114-142)
Oil pressure switch operating pressure
MPa (psi1Oil pressure switch contacts closed (continuity)
1.5-2.0 (213-284)Oil pressure switch contacts opened (no continuity)
0.7-1.2 (100-171)Total pinion torque
Nm
(in.lbs.)0.6-I .3 (5-l 1)Tie-rod joint swing resistance
N (Ibs.18-20 (1.9-4.6)Tie-rod joint swing torque
Nm
(in.lbs. 12-5 (17-43)
LimitSteering wheel free play (when hydraulic operation)
30
(1.2)mm (in.)Variation of tie rod end ball joint shaft direction
mm
(in.) 1.5 (.059)
Oil pump pressure
Pressure gauge valve openedMPa (psi)1.5 (213)Space between vane and rotor
mm
(in.)0.06 i.0024)Shaft backlash of pump body bushing and pulley assembly
0.1
i.004)mm (in.)
TORQUE SPECIFICATIONSNlSCC--
c.ItemsSteering wheel and shaft
Steering wheel lock nut
Lower bracket
Tilt bracket installation bolt
Joint assembly
Column support
Column tube clamp
Manual steering gear box
Joint assembly to gear box
Tie rod end to knuckle
Stay to crossmember
Stabilizer bar bracket
Front roll stopper insulator nut
Center member to body
Front exhaust pipe to rubber hanger
Front exhaust pipe mounting bolt
Front exhaust pipe mounting nut
Gear box mounting bracket to crossmember
Tie rod end lock nut
Tie rod to rack
Rack support cover locking nut
Top plug locking nutNmftlbs.35-45
25-33
8-12
6-9
8-12
6-9
15-2011-148-12
6-9
4-5
3-4
15-20 a11-1424-34
17-25
70-8051-58
30-4222-30
50-6536-47
80-l 0058-72
IO-157-l 1
30-4022-29
30-4022-29
60-8043-58
50-5536-40
80-10058-72
50-7036-51
50-7036-51

19-4STEERING - Specifications
ItemsNmIft.lbs.Power steering gear box
Joint assembly
Pressure hose to gear box
Return tube to gear box
Tie rod end to knuckle
Stay to crossmember
Stabilizer bar bracket
Front roll stopper insulator nut
Centermember to body
Front exhaust pipe to rubber hanger
Front exhaust pipe mounting bolt
Front exhaust pipe mounting nut
Gear box mounting bracket to crossmember
Tie rod end lock nut
Tie rod to rack
Feed tubes
End plugPinion and valve assembly to self-locking nut
Rack support cover locking nut
Valve housing installation bolts
Power steering oil pump
Pressure hose to oil pump
Oil pump to oil pump bracket
Heat protector installation nut
Oil pump bracket to engine
1.8L Engine
Front side
Left side2.0L DOHC Engine
Oil reservoir installation bolt
Oil reservoir bracket installation bolt
Pump cover to pump body
Suction connector to pump body
Connector to pump body
Terminal assembly to pump body
ower steering hoses
Cooler tube to body
Cooler tube to hood lock stay
Cooler tube clamp
Return tube to body
Pressure tube to gear box
Return tube to gear box
Pressure hose to body
Pressure hose to oil pump
Pressure hose to pressure tube
Pressure hose bracket11-14
9-13
9-13
17-25
51-58
22-3036-47
58-72
7-11
22-29
22-29
43-58
36-4058-72
9-13
36-51
14-22
36-51
12-19
15-2012-18
12-18
24-34
70-80
30-42
50-65
80-100
10-15
30-40
30-40
60-80
50-55
80-10012-18
50-70
20-30
50-7017-26
14-21
10-1535-45
25-33
9-14
7-1027-41
20-3025-33
18-24
25-33
18-24
9-14
7-109-14
7-1018-22
13-16
6-104-7
50-7036-51
25-3018-22
9-14
7-104-6
29-43
3.0-4.5'2-3
9-14
7-1012-18
9-13
12-18
9-13
9-14
7-1014-21
IO-15
30-4022-29
9-14
7-10

TRANSAXLE ’
MANUAL AND AUTOMATICCONTENTS
;-AUTOMATICTRANSAXLE
.....................................................137ANNULUS GEAR AND TRANSFER DRIVE GEAR SET (F4A22)..........315ANNULUS GEAR AND TRANSFER DRIVE GEAR SET(F4A33.W4A33)...........................................................................................317CENTERDIFFERENTIAL(W4A33).............................................................329DIFFERENTIAL............................................................................................319ENDCLUTCHASSEMBLY.........................................................................309EXTENSIONHOUSINGASSEMBLY(W4A33).........................................337FRONTCLUTCHASSEMBLY....................................................................302FRONTOUTPUTSHAFT(W4A33)...........................................................332GENERALINFORMATION.........................................................................137KICKDOWNSERVO....................................................................................322LOW-REVERSEBRAKE..............................................................................323OILPUMP...................................................................................................299PLANETARYGEARSET............................................................................311PLANETARYGEARSET............................................................................313REARCLUTCHASSEMBLY(F4A22)........................................................304REARCLUTCHASSEMBLY(FQA33sW4A33)............................................307SERVICEADJUSTMENTPROCEDURES..................................................Drive
Shaft,OilSealsReplacement....................................................;;;
InhibitorSwtchAdjustment................................................................21 1KeyInterlockMechanismCheck.....................................................KrckdownServoAdjustment..................................zii..............................
LinePressureAdjustment...................................................................213
ReducingPressureAdjustment.........................................................214Selector Lever Operation Check........................................................210ShiftLockMechanismCheck...............................................................21 1SpeedometerCableReplacement.........................................................Throttle-posltipn Sensor Adjustment.................................................z2:
TransaxleFluIdLevelInspectIon......................................................209
TransaxleFluidReplacement.............................................................209
SPECIALTOOLS.........................................................................................SPECIFICATIONS........................................................................................;“5”9
GeneralSpeclficatlons..................................................................1%Lubricants..................................................................................Sealants and Adhesives..............................................................izi
Serwce Speclflcatlons..................................................159...............Spacer andSnapRing.,.,.............................................................Spacer Set..................................................................1::Torque Speclflcatlons...........................................166Valve Body Spring Identification Chart.....................
.................160
SPEEDOMETERGEARASSEMBLY..........................................................TRANSAXLEASSEMBLY(WA22)............................................................zTRANSAXLE
ASSEMBLY(F4A33.W4A33)................................................TRANSAXLECONTROL.............................................................................;;;TRANSAXLE
OILCOOLER........................................................................TRANSFER..................................................................................................fg
TRANSFERASSEMBLY.............................................................................333TRANSFERCASEADAPTERSUBASSEMBLY(W4A33).......................339TRANSFER CASE SUB ASSEMBLY (W4A33)341TRANSFER SHAFT (F4A33)TROUBLESHOOTING..................................................................................................................................................................................................f;;VALVE
BODY.............................................................................................324
MANUAL TRANSAXLE .......................................2CLUTCHHOUSINGASSEMBLY...............................................................DIFFERENTIAL ASSEMBLY ,....._................................................................E
5TH-SPEEDSYNCHRONIZERASSEMBLY...............................................42GENERALINFORMATION.........................................................................2.-.INPUTfj,-,A,TASSEMBLY.....................................................INPUTSHAFTASSEMBLY.....................................................;
INTERMEDIATE GEAR ASSEMBLY..........................................................56OUTPUT
SHAFT ASSEMBLY....................................................................61SERVICEADJUSTMENTPROCEDURES..................................................DriveShaftOilSealsReplacement......................................................;;Speedometer Cable Replacement.........................................................
Transaxle Oil Level
InspectIon..............................................................‘liTransaxle Oil Replacement....................................................................
I3
SHIFTLEVERASSEMBLY.........................................................................SHIFTRAILSANDFORKS........................................................................g
SPECIALTOOLS.........................................................................................SPECIFICATIONS........................................................................................1:
General Specifications5Lubricants..........................................................................................................................................................................10Sealants and Adhesives
Service Specifications
....................................................................................................................................................1:Snap Ring (for Adjustment) and Spacer...............................................
Torque Specifications.............................................................................
i
SPEEDOMETERGEARASSEMBLY..........................................................TRANS&G.E................................................................................................zTRANSAXLEA!jSEMBLY
........................................................i?3TFlANSAXLEASSEMBLY........................................................TRANSAXLECONTROL.............................................................................g
TROUBLESHOOTING..................................................................................12
MANUAL TRANSAXLE ......................................BACKUPLIGHTSWITCH...........................................................................g
CENTERDIFFERENTIAL.............................................................................103CLUTCHHOUSINGASSEMBLY...............................................................DRIVE BEVEL GEAR ASSEMBLY;g
...... .......................................................DRIVENBEVELGEARASSEMBLY...................................a......................EXTENSIONHOUSINGASSEMBLY.........................................................;g
5Tf.jSPEEDSYNCHRONIZERASSEMBLY...............................................101
FRONTDlFFERENTlAL...............................................................................106
FRONTOUTPUTSHAFTASSEMBLY......................................................106
GENERALI~~~~MATN)N...............................................................,.,.......66INPUTSHAFTASSEMBLY........................................................................l~ER,“,EDlATEGEARASSMBLY..........................................................;;i
SERVICEADJUSTMENTPROCEDURES..................................................Drive Shaft Oil Seals Replacement......................................................;;Speedometer Cable Replacement.........................................................
Transaxle
Ojl Level lnspectlon..............................................................;l
Transaxle 011 R~pb33ment....................................................................79Transfer
OilSealReplacement.............................................................80
SHIFTLEVERASSEMBLY.........................................................................SHIFTRAILASSEMBLY............................................................................,z
SPECIALTOOLS.........................................................................................76
SPECIFICATIONS........................................................................................6g
GeneralSpecifications...........................................................................6g
Lubricants...............................................................................................75
SealantsandAdhesives........................................................................76
ServiceSpecifications............................................................................6gSnap Ring (for Adjustment) and Spacer...............................................7 o
TorqueSpecifications.............................................................................74
SPEEDOMETERGEARASSEMBLY..........................................................TRANSAXLE................................................................................................1:TRANSAXLEASSEMBLY...........................................................................86TRANSAXLE
CONTROL
.............................................................................TRANSFER...............................................................................................
g.._TRANSFERA!333lBLY.............................................................................,24
TRANSFERCASEADAPTERSUBASSEMBLY.......................................131TRANSFERCASESUBASSEMBLY.........................................................TR,,UBLES,,OO,,NG..................................................................................1;;

MANUAL TRANSAXLE - Specifications
SPECIFICATIQNS
3ENERAL SPECIFICATIONS
ItemsModel
Applicable engine
TypeGear ratio
1 st2nd3rd
4th5th
Reverse
Final reduction ratio
Speedometer gear ratio (driven/drive)
Oil quantityliters (qts.)
SERVICE SPECIFICATIONShl22CBA
”
.,NZlCA-ASpecifications
1TF5M22-1
-VFWF5M22-2-VPZV
46374G63-DOHC
5-speed transaxle5-speed transaxle
floor shiftfloor shift
3.363
3.363
1.947
1.9471.285
1.285
0.9390.939
0.756
0.7563.0833.083
4.3224.322
29136291361.8 (1.9)1.8 (1.9)
F5M33-2-SPA!4G63-DOHC (Turbo)5-speed
trzinsaxlefloor shift.-~,3.090
1.833
1.217
0.888
0.7413.166
4.153
291362.2 (2.3)
ItemsStandard value
Transaxle
Input shaft end play
Input shaft front bearing end play
Input shaft rear bearing end play
Intermediate gear bearing end play
Intermediate gear preload
Output shaft preload
Differential
Differential case preload
Differential pinion backlash
LimitSpecifications
o-0.05 (O-.002)
0.01-0.12 (.0004-.005)
0.01-0.09 (.0004-.004)
0.01-0.14 (.0004-,006)
0.05-0.10 (.002-.004)
0.05-0.10 (.002-.004)
0.05-0.10 (.002-.004)
0.025-0.150 LOO1 -.006)mm (in.)
Synchronizer ring and clutch gear clearance0.5 (.02)