lock MITSUBISHI ECLIPSE 1993 Workshop Manual

BRAKES
SERVICE AND PARKINGCONTENTS
ANTI-LOCK BRAKING SYSTEM
TROUBLESHOOTING.........................9
BRAKE BOOSTER..............................
71
BRAKE LINE....................................73
BRAKE PEDAL..................................
63ELECTRONIC CONTROL UNIT
ABS>...................102FRONT DISC BRAKE..........................76
G-SENSOR
...................101HYDRAULIC UNIT
ABS>...................92MASTER CYLINDER...........................67
PARKING BRAKES.............................103
REAR DISC BRAKE............................
65SERVICE ADJUSTMENT PROCEDURES
..a 47
ABS Power Relay Check....................
62
Bleeding.......................................50Brake Booster Operating
Inspection.......49Brake Fluid Level Sensor Check...........
48Brake Pedal Inspection and Adjustment
...
47Check Valve Operation Check..............
49Flat Battery Remedy.........................
62Front Disc Brake Pad Check and
Replacement..................................51Front Disc Brake Rotor Inspection.........
53Inspection of Hydraulic Unit.................
59Measurement of Wheel Speed Sensor
Output Voltage................................
57Parking Brake Lever Stroke Check.........
48Parking Brake Switch Check................
49Proportioning Valve Function Test..........
50Rear Brake Disc Run-out Check............
57Rear Brake Disc Run-out Correction.......
57Rear Brake Disc Thickness Check..........
56Rear Disc Brake Pad Check and
Replacement..................................55Run-out Check................................
54Run-out Correction...........................
54
Thickness Check..............................55SPECIAL TOOLS...............................
6SPECIFICATIONS...............................
2General Specifications........................
2
Lubricants.....................................5
Service Specifications........................4Torque Specifications..................
.:....4TROUBLESHOOTING..........................
7
WHEEL SPEED SENSOR
ABS>....................
95
CAUTION
When servicing brake assemblies or components, do not create dust by sanding, grinding or by cleaning
brake
parts with a dry brush or with compressed air. A WATER DAMPENED CLOTH SHOULD BE USED.
Many brake components contain asbestos fibers which can become air-borne if dust is.created duringservice operations. Breathing dust which contains asbestos fibers can cause serious bodily harm.

-
BRAKES - Specifications
ItemsMaster cylinder to brake booster
Piston stopper bolt
Nipple installation screw
Brake booster installation nuts
Fitting
Flared brake line nuts
Brake hose bracket installation bolts
Front disc brake assembly installation bolts
Lock pin (front)
Guide pin (front)
Bleeder screw
Wheel bearing nut
Dust shield to axle beam
Rear disc brake assembly installation bolts
Drive shaft to companion flange
Companion flange to rear axle shaft
Brake hose to caliper body (rear)
Lock pin (rear)
Guide pin (rear)Spindle lever to parking brake lever
Rear speed sensor installation bolt
Speed sensor bracket installation bolt
Rotor to front hub
Rotor to rear hub
Nm8-12
1.5-3.0
1.5-3.0
11-17
15-18
13-1717-26
80-10064-86
64-86
7-9
200-2609-14
50-6055-65
160-20025-35
22-32
22-32
40-559-14
9-14
7-l 1
9-14
ft.lbs.6-9
l-2
l-2
8-12
11-13
9-1212-19
58-72
46-62
46-62
5-7
144-188”
7-1036-43
39-47
116-159
18-25
16-23
16-23
29-40
7-10
7-10
5-a
7-10
LUBRICANTSNo!xD-
Items
Brake fluidSpecified lubricant
MOPAR Brake Fluid/
Conforming to
DOT3 or DOT4Brake pedal bushing inner surface
Clevls pin and washer
Parking brake lever sliding parts
Bushing inner surfaceMOPAR Multi-mileage Lubricant
Part No. 2525035 or equivalent

BRAKES - Service Adjustment Procedures5-51
2314A0454When new
When worn14G0017
1
14 LO169check the sliding coWsTm~3..“.W% ,Y :sleeve and guide pin-~I ._. ;;:i ‘.(3) In this condition, the other person should use a finger to
close the outlet part of the, master cylinder, and then the
first person should release the brake pedal.
(4) Steps (2) and (3) should be repeated three or four times,
and then the master cylinder should be filled with brake
fluid to the specified level.
NOTE
The air is completely bled from the master cylinder by steps
(1) to (4).
(5) Connect the brake tube to the master cylinder.
(6) Start the engine; then, in the sequence shown in the
illustration, bleed the air from each wheel cylinder.
Specified brake fluid: MOPAR Brake Fluid/
Conforming to
DOT3 or DOT4
Caution
1.Use the specified brake fluid. Avoid using a mixtureof the specified brake fluid and other fluid.
2. If brake fluid is exposed to the air, it will absorb
moisture; as water is absorbed from the atmos-
phere, the boiling point of the brake fluid will
decrease and the braking performance will be
seriously impaired. For this reason, use a hermeti-
cally sealed
1 lit. (1.06 qt.) or 0.5 lit. (0.52 qt.) brake
fluid container.
3. Firmly close the cap of the brake fluid container
after use.
4. For vehicles with the anti-lock braking system, be
sure to install a filter to the master cylinder
reservoir tank when supplying brake fluid.
ORDINARY AIR-BLEEDING PROCEDURES
(1) Depress the brake pedal several times until resistance is
felt; then, with the pedal depressed, loosen the bleeder
screw
l/3 to l/2 turn and then tighten it before the fluid
pressure is all gone.
(2) Release the brake pedal. Repeat this procedure until there
are no more air bubbles in the brake fluid.
FRONT DISC BRAKE PAD CHECK AND
REPLACEMENTN05FOAF
NOTEThe brake pads have wear indicators that contact the brake
disc when the brake pad thickness becomes 2 mm
(.08 in.),
and emit a squealing sound to warn the driver.1. Check brake pad thickness through caliper body check
port.Standard value: 10.0 mm
(.39 in.)
Limit: 2.0 mm
(.08 in.)
Caution
1. When the limit is exceeded, replace the pads at
both sides, and also the brake pads for the wheels
on the opposite side at the same time.
2. If there is a
significant difference
.in the thick-
nesses of the pads

guiisur
dd
lght
clidc
Pad assembly
luter shim
nner shim
43l a14FOO97
14A0399
Apply repair kit grease to both sides of the inner shims.Specified grease: Brake grease SAE 5310,
NLGI No.1Caution
1. Make sure that the friction surfaces of pads and
brake discs and free of grease and other contami-
nants.
2.The grease should never squeeze out from around
the shim.
9.Check the disc brake drag force as follows.(1) Start the engine, and after depressing the brake pedal
hard two or three times, stop the(2) Turn brake disc forward
10 tie&.
engine.
(3) Use a spring balance to meastiie fh-e rotation Sliding re-
sistance of the hub in the forward direction.(4) Calculate the drag torque of the disc brake (difference
between measured values in 3 and 4).Standard value: 70
N (15.4 Ibs.) or less
10. If the disc brake drag force exceeds
tlie standard value,
disassemble piston and clean the piston. Check for corro-
sion or worn piston seal, and check the sliding condition of
the lock pin and guide pin.FRONT DISC BRAKE ROTOR INSPECTION
CAUTIONWhen servicing disc brakes, it is necessary to exercise caution to keep the disc brakes within the
allowable service values in order to maintain normal brake operation.
Before re-finishing or re-processing the brake disc surface, the following conditions should be checked.
Inspection itemsRemarks
Scratches, rust, saturated lining materials
and wearlIf the vehicle is not driven for a certain period, the sections of the discsthat are not in contact with lining will become rusty, causing noise and
shuddering.
lIf grooves resulting from excessive disc wear and scratches are not re-moved prior to installing a new pad assembly, there will momentarily
beinappropriatecontact between the disc and thelining(pad).
Run-out or drift
Ehange in thickness (parallelism)Excessive run-out or drift of the discs will increase the pedal depression
resistance due to piston knock-back.
If the thickness of the disc changes, this will cause pedal pulsation, shud-
deringand surging.

: : :.. t,:...!b
THl,~,KNES~i;CHECK, .‘i.- _d--.-.--.
1: ‘Using $.$i,crometer, measure disc thickness at eight posi- I
tions;:‘.@‘proximately 45” apart and 10 mm (.39 in.) in f,r$,m;,
i theouter’edge of the disc.‘I
+ Brbke.Disc Thickness..!+@Card value: 24 mm
(94 in.)
i,,~~~:-~4!-~~~t;:22.4 mm (.882 in.)
: ,aThrckness Variation (At least 8 position)
_ The ‘*difference between any thickness. measure-
ments should not be more than 0.015 mm
(.0006:
in.).,,7.9’-,... .J .
: .A12fi: If~thei;di& is beyond t& Jim@ for thickneT.%, ‘ie’mdv.,.
one. If thickness variation exceeds theace the:disc”or turn. rotor with on the.
(MAD, DL-87OOPF or equivalent).-
;_:.j ::!‘_, Ii..;, ‘I
t&;&C BRAKE PAD CHECK AND
., . .:L”” cn:
,.,1. ~:“ch&ii -brake pad thickness through, caliper body$%ck.~:?;{&:?p., d ii,; ,i..i; I&+# ~4:‘ ” :’/I..: “j.. .
~~Tl$$$‘~&b mm (08 cn.)
-.‘-‘: (~~#&q,,I,.:: y;./.
C&&ion”,- ‘-, -, iii,,, I.“‘?,t
--. +-When the limit is exceeded, replace the pad&at-:
,--both&sides, and also the brake pads for the wheels
onth-e opposite side at the same time.&.Jf,tb@re is a
signjfjcant difference in the thicknesses
of the pads on the left and right sides, check the
A.J. :%!idi,~g!~ondStion.of the piston, ‘lock p,in sleeve ;a,$$
f * ,midq py I sleye._, ,: .’ i.. . ii’.
2.Loosen the parking brake cable (from the vehicle interior),
an$dis.co-nnect the parking brake end installed to the rearI II Iorake,. assemory.3.
f5$_move.,lock pin. Lift caliper assembly and retain ‘&h,
yps..,(y&on,DO
r$$v$e off. the stiecial!.grease. that’ is on the &ckpi”
cii’@!fow it to..c,ontait;inate tl; ,,
f :.,3-:: ” ,, ” -_.__ _, .“_,./‘7,.< :$, ~. . 6

SERVICE POINTS OF REMOVAL
14w593Brake hose woo07
s 461. REMOVAL OF FRONT BRAKE
HOSE/13. REAR BRAKE
HOSE
(1) Holding the lock nut on the brake hose side, loosen theflared brake line nut.
(2) Pull off the brake hose clip and remove the brake hose
from the bracket.
12. REMOVAL OF PROPORTIONING VALVEDo not disassemble the proportioning valve because its
performance depends on the set load of the spring.
INSPECTIONNo6KcMl Check the brake tubes for cracks, crimps and corrosion.
l Check the brake hoses for cracks,
damade and leakage.
lCheck the flared brake line nuts for damage and leakage.
SERVICE POINTS OF INSTALLATIONNOSKOAJ9. CONNECTION OF TUBE TO HYDRAULIC UNIT
Connect the tubes to the hydraulic ‘unit as shown in the
illustration.
i 214AO5681.From the hydraulic unit to the front
brake
(L.H.)2. From the hydraulic unit to the pro-
portioning valve (Rear,
R.H.)3. From the hydraulic unit to the front
brake
(R.H.)4. From,the hydraulic unit to the pro-
portioning valve (Rear,
L.H.)5. From the master cylinder
(for left front and right rear)
6. From the master cylinder
(for right front and left rear)

-.
t
5-78BRAKES - Front Disc Bra&.iDISASSEMBLY AND REASSEMBLY
NO51
< 1 -piston type>
64-86
46-62
64-86
46-6216
/
w”! 14N0284
Caliper assembly disassembly steps
M 1. Guide pin
l + 2. Lock pin
l + 3. Bushing
4. Caliper support (Pad, clip, shim)
l + 5. Guide pin bootMI 6. Lock pin boot
**7. Boot ring4*8. Piston boot
l *** 9. Piston
+I) l * IO. Piston seal11. Brake hosel + 12. Caliper body
Pad assembly disassembly steps
e+ 1. Guide pin
l + 2. Lock pin*+ 3. Bushing4. Caliper support (Pad, clip, shim)
13. Pad and wear indicator assembly
14. Pad assembly
++ 15. Outer shim16. Clip
e+ 17. Inner shim
NOTE
(1) Reverse the disassembly procedures to reassemble.(2)
~~ : Refer to “Service Points of Disassembly”.(3) l + : Refer to “Service Points of Reassembly”.
(4) m : Non-reusable parts
1
i14AO537Brake caliper kit
Pad repair kitSeal and boots
repair kit
10 6
5’ 8 7
-.I.14AD54(

Boot. ring14KO541460054L
SERVICE POINTS OF DISASSEMBLYNOSLFAJWhen disassembling the front disc brakes, disassemble both
sides (left and right) as a set.
7. REMOVAL OF BOOT RING
Remove boot ring with flat tip (-1 screwdriver.
8. REMOVAL OF PISTON BOOT/g. PISTON
Protect caliper body with cloth. Blow compressed air
through brake hose to remove piston boot and piston.
CautionBlow compressed air gently.
10. REMOVAL OF PISTON SEAL
(1) Remove piston seal with finger tip.
CautionDo not use flat tip
(-) screwdriver or other tool to
prevent damage to inner cylinder.
(2) Clean piston surface and inner cylinder with
trichloro-ethylene, alcohol or specified brake fluid.
Specified brake fluid: MOPAR Brake
Fluid/
Conforming to DOT3 or DOT4
INSPECTIONNOXGAJ
l Check cylinder for wear, damage or rust.
l Check piston surface for wear, damage or rust.
l Check caliper body guide pin or lock pin for wear.
l Check pad for damage or adhesion of grease, check
backing metal for damage.
PAD WEAR CHECK
Measure thickness at the thinnest and worn area of the pad.
Replace pad assembly when pad thickness is less than the limit
value.Limit value: 2.0 mm
(.08 in.)

----aI’-I
5-80BRAKES - Front Disc Brake
I-
Pad and wear
indicator assemblyPad assembly
Grease14FOO97
14KOIQPiston boot
’14KO70
Grease
L
SERVICE POINTS OF REASSEMBLYWC17. INSTALLATION OF INNER
SHIM/15. OUTER SHIMCoat the mounting surfaces of the pad and inner shim
antthe mounting surface of the inner shim and outer
shinwith repair kit grease, and assemble them.
Coat grease with care to prevent swelling.
Specified grease: Repair kit grease (orange)
Caution
Prevent oily materials and other dirt from sticking to
tht
friction surfaces of the pad and brake disc.12. APPLICATION OF BRAKE FLUID TO CALIPER BODY
Apply specified brake fluid to inner cylinder.
Specified brake fluid: MDPAR Brake Fluid/
Conforming to DOT3 or
DOT410. INSTALLATION OF PISTON SEAL
Install piston seal in cylinder groove.
Caution
Do not wipe special grease on piston seal.
9. INSTALLATION OF PISTON
(1) Apply specified brake fluid to piston. Insert into
cylinde’without twisting.
Specified brake fluid: MOPAR Brake Fluid/
Conforming to DOT3 or DOT4(2) Fill piston edge with specified grease. Install piston
boots.Specified grease: Repair kit grease (orange)
6. APPLICATION OF GREASE TO LOCK PIN
BOOT/5GUIDE PIN BOOT/3. BUSHING
Grease parts as illustrated with specified grease.
Specified grease: Repair kit grease
(orange)

Nosub
,Hlrq
m an
shii
to thl
ODY
l-4
hnde
jOT4
Iston
T/5.
"G"- -14LO2942. INSTALLATION OF LOCK PIN/ 1. GUIDE PIN
Install the guide pin and lock pin so the identification mark
on the caliper body and head mark on the guide pin and lockpin are aligned.
BRAKES -Front Disc Brake5-81