lock MITSUBISHI ECLIPSE 1993 User Guide

5-82BRAKES - Front Disc BrakeDISASSEMBLY AND REASSEMBLY
<2-piston type>
NOBLE..75 Nm
54 ft.lbs.
\
8Nm/6 ft.lbs.75 Nm
/
54 ft.lbs.Brake caliper kit
Pad repair kit
ISeal and boots
repair kit
6lEl/14N02664
Caliper assembly disassembly steps
l + 1. Guide pin
~~ 2. Lock pin
l 3. Bushing
4. Caliper support (pad, clip, shim)+4 5. Boot
6. Boot ring
4*7. Piston boot+e ++ 8. Piston** l + 9. Piston seall +I 0. Caliper body
Pad assembly disassembly steps
~~ 1. Guide pin
l + 2. Lock pinI)+ 3. Bushing
4. Caliper support (pad, clip, shim)
11. Pad assembly (with wear indicator)
12. Pad assembly
l +13. Outer shim
l 414. Inner shim15. ClipReverse the disassembly procedures to reassemble.
d*: Refer to “Service Points of Disassembly”.
l 4: Refer to “Service Points of Reassembly”.
‘:m: Non-reusable parts

BRAKES - Front Disc Brake/Rear Disc Brake5-852. INSTALLATION~OF LOCK PIN/l. GUIDE PIN
Install the guide pin and lock pin so the identification mark
on the caliper body and head mark on the guide pin and
lock pin are aligned.
.+AR msc BRAKEREMOVAL AND INSTALLATION
Pre-removal Operationl Draining of Brake Fluid

9-14 Nm7-10 ft.lbs.
50-60 Nm
36-43 ft.lbs.
/Post-installation Operation
*Supplying Brake Fluid
l Bleeding(Refer to P.5-50.)*Adjustment of Parking Brake Lever
Stroke
(Refer to P.5-48.)
200-260 Nm144-188 ft.lbs.13-17 Nm
9-12 ft.lbs.
/ -29-14
Nh7- 10 ftlbs.
Removal steps
1. Parking brake cable connection
2. Brake hose connection
3. Rear brake assembly
4. Rear brake disc
5. Hubcap
l 6. Wheel bearing nut
14AO5747. Washer
8. Rear speed sensor bracket

9. Rear hub assembly14. Dust shieldI ‘: I
FyEeverse the removal procedures to reinstall.
(2) +* : Refer to “Service Points of Removal”.,,
(3) l + : Refer to “Service Points pt(4) m : Non-reusable parts:lpstallation
../ ‘E-w,,,

5-86
BRAKES - Rear Disc Btike55-65 Nm
50-60 Nm
36-43 ft.lbs.9-14 Nm
2Pre-removal Operation
*Draining of Brake Fluid
Removal steps
1. Parking brake cable connection
4*2. Brake hose connection
3. Rear brake assembly
4. Rear brake disc
+e l * 10. Self locking nutl * 11. Companion flange
12. Rear speed sensor
ABS>
*e ++ 13. Rear axle shaft
14. Dust shieldPost-installation Operation
@Supplying Brake Fluid@Bleeding(Refer to P.5-50.)l Adjustment of Parking Brake LeverStroke
(Refer to P.5-48.)
NOTE(1) Reverse the removal procedures to reinstall.
(2) +* : Refer to “Service Points of Removal”.
(3) I)+ : Refer to “Service Points of Installation”.
(4) q : Non-reusable parts

Brake tubeSERVICE POINTS OF -REMOVALNO5MBAD2. DISCONNECTION OF BRAKE HOSE
Holding the lock nut on the brake hose side, loosen the
flared brake line nut.
BRAKES - Rear Disc Brake5-8710. REMOVAL OF SELF LOCKING NUT
Using end yoke holder, secure and hold the rear axle shaft,
and remove the self locking nut.13. REMOVAL OF REAR AXLE SHAFT
Using the special tool, remove the rear axle shaft.
INSPECTIONNOSMDABal Check disc for wear. (Refer to
P.5-56, Rear Brake Disc
Thickness Check.)l Check disc for
runout. (Refer to P.5-57, Rear Brake Disc
Run-out Check.)l Check disc for damage.
SERVICE POINTS OF INSTALLATION
NOBMCAF13. INSTALLATION OF
REARAXLESHAFTill.COMPANION
FLANGE/lo. SELF LOCKING NUT(1)
Provisionally install the rear axle shaft to the trailing
arm.(2) Install the companion flange to the rear axle shaft, and
install the self locking nut.
(3) Then, using end yoke holder, secure and hold the rear
axle shaft, and tighten the self locking nut.6. INSTALLATION OF WHEEL BEARING NUT
After tightening the wheel bearing nut, align with the
indentation in the spindle, and then crimp.
:. ‘.:,,

BODY
CONTENTS
,I
i
1AEROPARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
; CENTRAL DOOR LOCKING SYSTEM . . . . . . . . . . .68
’DOORASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
DOOR GLASS AND REGULATOR................
64
DOOR HANDLE AND LATCH.....................67QUARTER WINDOWGLASS..
...............
..i..59
REAR BUMPER........................................41
REARSEAT.........................................;..93
SEATBELT.............................................
94
SERVICE ADJUSTMENT PROCEDURES........30
Door Adjustment....................................31
Door Glass Adjustment............................31
Door Inside Handle Play Check...................31
Door Outside Handle Play Check................31
Floor PanInspection..............................
32
Fuel Filler Door Adjustment.......................30
Hood Adjustment...................................30
Liftgate Adjustment.................................30
Water Test...........................................
32
SPECIAL TOOLS....................*..........c......
5
SPECIFICATIONS.....................................2
General Specifications...........................;..2
Lubricants.............................................5
Sealants and Adhesives...........................5
Service Specifications..............................3
Torque Specifications..............................3
SUNROOF...............................................
77
TRIMS....................................................
85
TROUBLESHOOTING................................6
WINDOWGLASS.....................................52
WINDSHIELD...........................................56
DOORMIRROR........................................
70
DOOR
MOULDING AND
DRIP LINE WEATHERSTRIP........................
70
DOORRUNCHANNEL...............................
69
DOOR TRIM AND WATERPROOF FILM........
63
ELECTRIC REMOTE CONTROLLED
MIRRORSWITCH.....................................
71
FENDER..................................................
49
FLOORCONSOLE....................................
84
FRONTBUMPER......................................37
FRONTSEAT...........................................90
FUEL TANK FILLER DOOR.........................
36
GARNISHES............................................45
HEADLINING...........................................89
HOOD....................................................
33
INSTRUMENTPANEL.,..............................
79
Lll=l’GATE...............................................
35
LIFTGATE WINDOW GLASS......................60
LOOSEPANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
MOULDING.............................................
46
POWERWINDOW....................................65
N23AA--

BODY - Hood23-33
IOODN23HAA.S
k
EMOVAL AND INSTALLATION9,17-26 Nm
12-19
ftlbs.11/9-14 Nm7- 10 ft.lbs./
!, 9-14Nm/
9-J/
l 4
l 4
l 4
Removal
1.Bumper2.Hood weatherstrip3. Hood front weatherstrip
4.Heat protector5.Hood weatherstrip
6.Bumper7. Hood support rod
8.Bumper9.Bumper0.Bumper bracket
1. Hood lock release handle
2.Front fascia bracket3.Clip4.Hood latch
NOTE(1) Reverse the removal procedures to reinstsll.(2) l : Refer to “Service Pyrnts of Installatron”.
19A0950
Hood lock release cable removal steps
+a 11. Hood lock release handle
12. Front fascia bracket13.
CllP
~~ 14. Hood latch15. Hood lock release cable
Hood removal steps16. Connection for washer tube and nozzle
17. Hood
Hood hinge removal steps16. Connection for washer tube and nozzle
i-I. Hood
Windshield wiper arms (Refer to GROUP
5 1 - Windshield Wiper.)
18. Front deck garnish
+d 19. Hood hinge

-
23-34BODY - HoodSERVICE POINTS
OF INSTALLATION
19.APPLICATION Or GREASE TO HOOD HINGE/l4HOOD LATCH/l 1. HOOD LOCK RELEASE HANDLE
’Apply multipurpose grease to all moving parts.
Grease: MOPAR Multipurpose Grease Part
No2932524 or equivalent
18AO3926. INSTALLATION OF BUMPER
Install the bumper so that the amount of projection from thefront end
@per bar is as shown in the illustration.

BODY - Liftgate23-35
FTGATEN230AAT
EMOVAL AND INSTALLATION
11-16 Nm
8- 12 ft.lbs.\9-14 Nm
7- 10 ftlbs.
1. Bumper
2. Llftgate damper (upper)
3. Liftgate outer weatherstrip
4. Liftgate damper (lower)
5. Liftgate opening weatherstrip
Liftgate hinge removal stepsHeadlining (Refer to
P.23-89.)6. Connection for rear washer tube
Center pillar trim (drtver’s side)
Quarter trim (driver’s side)
1(Refer toP.23-85.)7. Connection for liftgate wiring harness
8. Liftgate
9. Liftgate hinge
Liftgate removal steps6. Connection for rear washer tube
Center pillar trim (driver’s side)(Refer to
Quarter trim (driver’s side)
1P.23-85.)7. Connection for
liftgate wiring harness
8. Liftgate
Liftgate lock release cable removal stepsRear seat (Refer to
P.23-93.)Scuff plate (driver’s side)
Quarter trim (driver’s side)
(Refer to
Rear end trim
’ P.23-85.)Rear side trim
l
10. Liftgate latch5-8 ftlbs.
4/
1118AO973
Liftgate lock release handle removal stepsScuff plate (driver’s side)
(Refer to
P.23-85.)13 Release handle cover
l * 14.
Liftgate lock release handle
Liftgate latch removal stepsRear end trim (Refer to
P.23-85.)l *
10. Liftgate latch
Liftgate lock cylinder removal stepsRear end trim (Refer to P-23-85.)
1 1 Retainer
4*12.
Liftgate lock cylinder
Liftgate striker removal steps
Liftgate trim (Refer to P.23-86.)16
Liftgate striker
Liftgate stopper removal stepsRear side trim (Refer
td P.23-85.)
17. Liftgate stopper

._-_,. -/a,_ . . ._ :-. nkFiller Door
FUEL TANK FILLER DOOR
REMOVAL AND INSTALLATIONSERVICE POINTS OF REMOVAL17. REMOVAL OF
LIFTGATE STOPPER
Caution1. Never try to disassemble the
liigate gas spring crbum it.
2. Always bore a hole in the gas spring to
release the
interior gas before the spring is discarded.
SERVICE POINTS OF INSTALLATION14,APPLICATION OF GREASE TO
LIFTGATE LOCK RF-LEASE HANDLE/
10. LIFTGATE LATCH
Apply multipurpose grease to all moving parts
Grease: MOPAR Multipurpose Grease Part NO.
2932524 or equivalent
N23JAAa
Pre-removal Operation0 Removal of Rear Seat
Post-installation Operationl Installation of Rear Side Trim
Quarter Trim and Scuff Plate
(Refer to P.2385.)
0 Installation of Rear Seat
(Refer to P.23-93.)0 Fuel Filler Door Adjustment
(Refer to P.23-30.)Removal steps+a
1. Fuel filler door2. Fuel filler door hookWA0462
3. Release hatidle coverNOTEl * 4. Fuel filler door lock release handle(1) Reverse the removal procedures to reinstall.5. Fuel filler door lock release cable(2) +a : Refer to “Service Points of Installation”.
SERVICE POINTS OF INSTALLATION4.
APPLICATION OF GREASE TO FUEL FILLER,DOOR LOCK j
:(“‘: ,: : ,.-;gz/ :,; Apply multipurpose gre
:’ j:: -:l : :. ,;&r: &;iGrease: MOPARMu
; _

*,i
bSE PANEL
BODY - Loose Panel23-51
N23sAAK/&OVAL AND INSTALLATION
.-9-14
Nm.7-10 ft.k
Front pillar ILH) /Headlight support
Inter cooler duct
Front/fascia bracket
/crossmember
Deck crossmember sta
lSA0463
18AO971Headlight support
Talon>4-6
Nm3-4 ft.lbs.Hood lock support
WA0970
ISA0472
LT IVIUUIn
Laser>I
18AO939