module MITSUBISHI ENDEAVOR 2004 Service Repair Manual

Fig. 156: Locating Connector C
-16
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.

2. Disconnect powertrain control module connector B-20 and ground harness
side terminal No.81.
3. Turn the ignition switch to the "ON" position.

2004 Mitsubishi Endeavor LS
2004 HVAC Heater Air Conditioning, Ventilation - Endeavor

Q: Does the A/C operate normally?

YES:
No action is necessary and testing is complete.
NO:
Replace the powertrain control module. Check that the air
conditioning works normally.
INSPECTION PROCEDURE 5: FRONT BLOWER FAN AND MOTOR DO NOT TURN
2004 Mitsubishi Endeavor LS
2004 HVAC Heater Air Conditioning, Ventilation - Endeavor

FAN CONTROL RELAY CONTINUITY CHART

IDLE-UP OPERATION CHECK 1. Before inspection and adjustment, set vehicle in the following condition:
Engine coolant temperature: 80 - 90 °C (176.0 - 194.0 °F) Lights, electric cooling fan and accessories: OFF Transmission: Neutral ("N" or "P" position) Steering wheel: Straightforward
2. Check whether or not the idle speed is the standard value.
Refer to
CURB IDLE SPEED CHECK
.
Standard value: 680 +/- 50 r/min

3. Turn on the air conditioning switch and the blower speed selection dial. Engine
idling speed should be within the standard value:
Standard value

At low pressure: 680 +/- 50 r/min

At middle pressure: 730 +/- 50 r/min

At high pressure: 750 +/- 50 r/min

BATTERY VOLTAGE
TESTER
CONNECTION
SPECIFIED
CONDITION
Not applied
2 - 4
Open circuit
Connect terminal 1 to the
positive battery terminal

Connect terminal 3 to the
negative battery terminal
2 - 4
Less than 2 ohms
NOTE: The powertrain control module determines whether the
A/C load is low or high according to the output signal

2004 Mitsubishi Endeavor LS
2004 HVAC Heater Air Conditioning, Ventilation - Endeavor

Fig. 120: Removing Steering Column Upper/Lower Cover

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
< < B > > STEERING LOCK CYLINDER REMOVAL 1. Insert the key in the steering lock cylinder and turn it to the "ACC" position.
2. Using a small Phillips head screwdriver, pull the steering lock cylinder toward
you.
Fig. 121: Removing Steering Lock Cylinder

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
REMOVAL AND INSTALLATION < FROM TO JANUARY 2004 >
WARNING:
Before removing the steering wheel, air bag
module assembly and clock spring refer to AIR BAG RESTRAINT SYSTEMS
).

2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Ignition Switch - Endeavor

When removing and installing the steering
wheel, do not let it bump against the air bag
module.

2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Ignition Switch - Endeavor

2004 ENGINE
Ignition System - Endeavor
GENERAL DESCRIPTION This system is provided with six ignition coils with built-in ignition power
transistors for each of the cylinders.
Interruption of the primary current flowing in the primary side of ignition coil
generates a high voltage in the secondary side of ignition coil.
The powertrain control module (PCM) controls the three ignition power transistors
to turn them alternately ON and OFF. This causes the primary currents in the
ignition coils to be alternately interrupted and allowed to flow to fire the cylinders
in the order 1-2-3-4-5-6.
The PCM determines which ignition coil should be controlled by means of the
signals from the camshaft position sensor which is incorporated in the camshaft and
from the crankshaft position sensor which is incorporated in the crankshaft.
It also detects the crankshaft position to provide ignition at the most appropriate
timing in response to the engine operation conditions.
When the engine is cold or operated at high altitudes, the ignition timing is slightly
advanced to
provide o
ptimum
performance.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Ignition System - Endeavor


2004 Mitsubishi Endeavor Limited 2004 ENGINE Ignition System - Endeavor

2004 BODY & ACCESSORIES
Instrument Panel Assembly - Endeavor
INSTRUMENT PANEL ASSEMBLY REMOVAL AND INSTALLATION The following bolts and screws are used for installing the instrument panel. Bolts
and screws are indicated as marks shown in the illustration in the sections of
"Removal and Installation" and "Disassembly and Assembly.
"
CAUTION:
For removal and installation of the passenger's
side air bag module, always observer the service
procedures described in AIR BAG RESTRAINT SYSTEMS
.
Refer to AIR BAG RESTRAINT SYSTEMS
. before
removing the passenger side air bag module.
Do not subject the SRS-ECU to any shocks when
removing or installing the instrument panel.

2004 Mitsubishi Endeavor XLS
2004 BODY & ACCESSORIES Instrument Panel Assembly - Endeavor


2004 Mitsubishi Endeavor XLS
2004 BODY & ACCESSORIES Instrument Panel Assembly - Endeavor

2. CLOCK SPRING CONNECTOR (4-Y)
3. COLUMN SWITCH CONNECTOR (10)
Fig. 5: Disconnecting Connectors

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
4. AIR BAG MODULE
(FRONT PASSENGER'S SIDE CONNECTOR
(2-R
)

2004 Mitsubishi Endeavor XLS
2004 BODY & ACCESSORIES Instrument Panel Assembly - Endeavor

Fig. 6: Removing Air Bag Module

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
DISASSEMBLY AND ASSEMBLY
2004 Mitsubishi Endeavor XLS
2004 BODY & ACCESSORIES Instrument Panel Assembly - Endeavor

5. Loosen the two lower steering column mounting bolts by two turns.
6. If there is any sign of looseness when the moveable bracket is moved back and
forth by hand, replace the steering column shaft assembly with a new one.
7. If no problem is found during the inspection, tighten the steering column
mounting bolts to the specified torque.
Tightening torque: 12 +/- 2 N.m (102 +/- 22 in-lb) STEERING WHEEL REMOVAL AND INSTALLATION Post-installation Operation
Checking Steering Wheel Position with Wheels Straight Ahead
WARNING:
Before removing the steering wheel and air bag
module assembly, refer to AIR BAG SAFETY PRECAUTIONS
and DRIVER
-SIDE AIR BAG
MODULE & CLOCKSPRING
or PASSENGER
-
SIDE AIR BAG MODULE
.
When removing and installing the steering
wheel, do not let it bump against the air bag
module.

2004 Mitsubishi Endeavor LS
2004 STEERING Power Steering - Endeavor