module MITSUBISHI ENDEAVOR 2004 Service Repair Manual

Fig. 28: Removing Steering Wheel

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
REMOVAL SERVICE POINT << A>> AIR BAG MODULE ASSEMBLY REMOVAL 1. Slide section A of the clock spring connector in the arrow direction shown in
illustration, and disconnect the connector.
2. Loosen the Torx screw and remove the air ba
g module assembl
y.

2004 Mitsubishi Endeavor LS
2004 STEERING Power Steering - Endeavor

Fig. 30: Removing Steering Wheel Using Special Tool

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
STEERING SHAFT REMOVAL AND INSTALLATION
WARNING:Before removing the steering wheel and air bag
module assembly, refer to AIR BAG SAFETY
PRECAUTIONS
and DRIVER
-SIDE AIR BAG
MODULE & CLOCKSPRING
or PASSENGER
-SIDE
AIR BAG MODULE
.

2004 Mitsubishi Endeavor LS
2004 STEERING Power Steering - Endeavor

Pre-removal Operation
Front Scuff Plate and Cowl Side Trim Removal (Refer to TRIMS
.)
Steering Wheel and Air bag Module Assembly Removal (Refer to
STEERING WHEEL
.)
Instrument Panel Side Cover and Under Cover Removal (Refer to
INSTRUMENT PANEL ASSEMBLY
.)
Floor Console Side Cover (LH) Removal (Refer to FLOOR CONSOLE ASSEMBLY
.)
Front Floor Carpet Removal
Post-installation Operation Front Floor Console Installation Floor Console Side Cover (LH) Installation (Refer to FLOOR CONSOLE ASSEMBLY
.)
Instrument Panel Side Cover and Under Cover Removal (Refer to
INSTRUMENT PANEL ASSEMBLY
.)
Steering Wheel and Air bag Module Assembly Installation (Refer to
STEERING WHEEL
.)
Front Scuff Plate and Cowl Side Trim Removal (Refer to TRIMS
.)
Steering Wheel Sensor Calibration < Vehicles with ASC> (Refer to
STEERING WHEEL SENSOR CALIBRATION
.)
CAUTION: On vehicles with ASC, always carry out steering
wheel sensor calibration after the steering shaft has
been installed (Refer to STEERING WHEEL SENSOR
CALIBRATION
). This is necessary because the
TCL/ASC-ECU should update the steering neutral
point.

2004 Mitsubishi Endeavor LS
2004 STEERING Power Steering - Endeavor

Fig. 39: Identifying Special Bolts

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
POWER STEERING GEAR BOX AND LINKAGE REMOVAL AND INSTALLATION
WARNING:Before removing the steering gear, refer to AIR BAG
SAFETY PRECAUTIONS
and DRIVER
-SIDE AIR BAG
MODULE & CLOCKSPRING
or PASSENGER
-SIDE
AIR BAG MODULE
. Center the front wheels. Failure
to do so may damage the SRS clock spring and
render the SRS system inoperative, risking serious
injury.
CAUTION: *: Indicates parts which should be temporarily

2004 Mitsubishi Endeavor LS
2004 STEERING Power Steering - Endeavor

2. Turn the ignition switch to "ON" position.
3. Diagnose the CAN bus line.
Q: Is the check result satisfactory?
YES: Go to Step 2
NO: Repair the CAN bus lines (Refer to DIAGNOSTIC TROUBLE
CODE DIAGNOSIS
or DIAGNOSIS < VEHICLES WITHOUT
ADVANCED AIR BAG
). On completion, go to Step 6.
STEP 2. Using scan tool MB991958, read the steering wheel sensor
diagnostic trouble code.
Check if a steering wheel sensor DTC is set.
Q: Is the DTC set?
YES: Diagnose the steering wheel sensor by referring to DIAGNOSTIC
TROUBLE CODE CHART
.
NO: Go to Step 3.
STEP 3. Using scan tool MB991958 read any of the diagnostic trouble
code.
Check if a DTC, which relates to CAN communication-linked systems below,
is set.
Power train control module
DTC U1100: ABS-ECU time-out
Combination meter DTC 011: ABS-ECU time-out
Q: Is the DTC set?
YES: Go to Step 4. NO:
Go to Step
5.

2004 Mitsubishi Endeavor LS
2004 BRAKES Traction Control, Active Skid Control System - Endeavor

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA
.
STEP 2. Using scan tool MB991958 read the diagnostic trouble code.
Check if a DTC, which relates to CAN communication-linked systems below,
is set.
Power train control module
DTC U1102: ABS-ECU time-out
Combination meter DTC 018: ABS-ECU time-out
Q: Is the DTC set?
YES: Go to Step 3.
NO: Go to Step 4.
STEP 3. Recheck for diagnostic trouble code.
Recheck if the DTC is set.
1. Erase the DTC.
2. Turn the ignition switch to "ON" position.
3. Check if the DTC is set.
Q: Is the check result satisfactory?
YES: A poor connection, open circuit or other intermittent malfunction is
present in the CAN bus lines between the G and yaw rate sensor and the
TCL/ASC-ECU (Refer to HOW TO COPE WITH INTERMITTENT MALFUNCTIONS
).
NO: Replace hydraulic unit (integrated with TCL/ASC-ECU) and then go
to Step 4.
STEP 4. Recheck for diagnostic trouble code.

2004 Mitsubishi Endeavor LS
2004 BRAKES Traction Control, Active Skid Control System - Endeavor

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA
.
2. Turn the ignition switch to "ON" position.
3. Diagnose the CAN bus line.
Q: Is the check result satisfactory?
YES: Go to Step 2
NO: Repair the CAN bus lines (Refer to EXPLANATION ABOUT THE
MUT
-III CAN BUS DIAGNOSTICS
, or DIAGNOSIS < VEHICLES
WITHOUT ADVANCED AIR BAG
). On completion, go to Step 6.
STEP 2. Using scan tool MB991958, read the combination meter
diagnostic trouble code.
Check if a combination meter DTC is set.
Q: Is the DTC set?
YES: Diagnose the combination meter by referring to DIAGNOSTIC
TROUBLE CODE CHART
.
NO: Go to Step 3.
STEP 3. Using scan tool MB991958 read any of the diagnostic trouble
code.
Check if a DTC, which relates to CAN communication-linked systems below,
is set.
Power train control module
DTC U1108: Combination meter time-out
Multi-center display unit (middle-grade type) DTC 014: Combination meter time-out
ETACS-EC
U

2004 Mitsubishi Endeavor LS
2004 BRAKES Traction Control, Active Skid Control System - Endeavor

REMOVAL AND INSTALLATIONFig. 252: Identifying Steering Wheel Sensor

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
INSTALLATION SERVICE POINT >>A< < STEERING WHEEL SENSOR NEUTRAL POINT ALIGNMEN
T
WARNING:Before removing the steering wheel and air bag
module assembly, refer to AIR BAG SAFETY
PRECAUTIONS
and DRIVER
-SIDE AIR BAG
MODULE & CLOCKSPRING
.
CAUTION: Always carry out steering wheel sensor calibration
after the steering wheel sensor has been installed
(Refer to STEERING WHEEL SENSOR
CALIBRATION
). This is necessary because the
TCL/ASC-ECU should update the steering neutral
point.

2004 Mitsubishi Endeavor LS
2004 BRAKES Traction Control, Active Skid Control System - Endeavor

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA
.
2. Turn the ignition switch to the "ON" position.
3. Use scan tool MB991958 to read the TCL diagnostic trouble codes.
4. Turn the ignition switch to the "LOCK" (OFF) position.
5. Disconnect scan tool MB991958.
Q: Is DTC C1397 set?
YES: Return to Step 1 .
NO: The procedure is complete.
DTC U1100: CAN Communications System Time Out Error Engine Related Data DTC SET CONDITION The ABS/TCL-ECU < FWD > or TCL/ASC-ECU < AWD > receives engine
system-related signals from the powertrain control module (PCM) via CAN bus
lines. TROUBLESHOOTING HINTS (THE MOST LIKELY CAUSES FOR THESE DTCS ARE TO SET ARE:)
Damaged harness or connector. Malfunction of the PCM. Malfunction of the ABS/TCL-ECU < FWD > or TCL/ASC-ECU < AWD >.
DIAGNOSIS Required Special Tools: CAUTION:
If DTC U1100 is set in the ABS/TCL-ECU < FWD >
or TCL/ASC-ECU < AWD >, always diagnose the
CAN main bus line. If there is any fault in the
CAN bus lines, an incorrect DTC may be set. Whenever the ABS/TCL-ECU < FWD > or
TCL/ASC-ECU < AWD > is replaced, ensure that
the communication circuit is normal.

2004 Mitsubishi Endeavor LS
2004 BRAKES Traction Control System (TCL) - Endeavor

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA
.
2. Turn the ignition switch to the "ON" position.
3. Check if a DTC, which relates to CAN communication-linked systems
below, is set.
ETACS-ECU
DTC 011: Power train control module time-out (related to
engine)
Combination meter DTC 011: Power train control module time-out (related to
engine)
Multi-center display DTC 011: Power train control module time-out (related to
engine)
A/C-ECU DTC U1100: Power train control module time-out (related to
engine)
4. Turn the ignition switch to the "LOCK" (OFF) position.
5. Disconnect scan tool MB991958.
Q: Is DTC 011 or U1100 set?
YES: Go to Step 4.
NO: Go to Step 5 .
STEP 4. Recheck for diagnostic trouble code.
Check again if the DTC is set.
CAUTION: To prevent damage to scan tool MB991958,
always turn the ignition switch to the
"LOCK" (OFF) position before connecting or
disconnecting scan tool .MB991958.

2004 Mitsubishi Endeavor LS
2004 BRAKES Traction Control System (TCL) - Endeavor