Rear suspension MITSUBISHI ENDEAVOR 2004 Service Repair Manual

Fig. 37: Installing Crossmember Stay

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>>B<< CROSSMEMBER STAY/CROSSMEMBER NUT INSTALLATION Ensure that the crossmember mounting bolts have been tightened to 90 - 110 N.m (67 - 81 f
t-lb
), and then install the crossmember sta
y with the crossmember nut.

2004 Mitsubishi Endeavor LS 2004 SUSPENSION Rear - Endeavor

Fig. 38: Installing Crossmember Stay/Nut

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
REMOVAL AND INSTALLATION < AWD>
CAUTION: For vehicles with ABS, be careful when handling the
pole piece at the tip of the ABS sensor so as not to
damage it by striking against other parts.

2004 Mitsubishi Endeavor LS 2004 SUSPENSION Rear - Endeavor

Fig. 39: Removing & Installing Rear Suspension Crossmember (AWD)

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REMOVAL SERVICE POINTS << A>> REAR ABS SENSOR REMOVAL < VEHICLES WITH ABS>
CAUTION: For vehicles with ABS, be careful when handling the
pole piece at the tip of the ABS sensor so as not to
damage it by striking against other parts.

2004 Mitsubishi Endeavor LS 2004 SUSPENSION Rear - Endeavor

The rear ABS sensor can be damaged during service work. Unclamp the rear ABS
sensor cable as shown, and tie it out of the way.
Fig. 40: Removing Rear ABS Sensor

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<< B>> SHOCK ABSORBER ASSEMBLY/TRAILING ARM ASSEMBLY AND KNUCKLE CONNECTION < TEMPORARY
ASSEMBLING> After removing the driveshaft, assemble the knuckle and shock absorber assembly
and the trailin
g arm assembl
y tem
poraril
y to su
pport the knuckle.

2004 Mitsubishi Endeavor LS 2004 SUSPENSION Rear - Endeavor

Fig. 41: Supporting Knuckle

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<< C>> CROSSMEMBER STAY REMOVAL The crossmember mounting bolts need not be unscrewed when the crossmember
stay is replaced. However, the bolts may be loose while the crossmember stay is
removed. It is recommended that you should retighten the bolts to 100 +/- 10 N.m (74 +
/- 7 f
t-lb
).

2004 Mitsubishi Endeavor LS 2004 SUSPENSION Rear - Endeavor

Fig. 42: Crossmember Stay Removal

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INSTALLATION SERVICE POINT >>A<< CROSSMEMBER STAY/CROSSMEMBER NUT INSTALLATION Ensure that the crossmember mounting bolts have been tightened to 90 - 110 N.m (67 - 81 f
t-lb
), and then install the crossmember sta
y with the crossmember nut.

2004 Mitsubishi Endeavor LS 2004 SUSPENSION Rear - Endeavor

Fig. 43: Installing Crossmember Stay/Nut

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INSPECTION
Check the crossmember for cracks or deformation. Check all bolts for condition and straightness.
SPECIFICATIONS FASTENER TIGHTENING SPECIFICATIONS
2004 Mitsubishi Endeavor LS 2004 SUSPENSION Rear - Endeavor

Fig. 44: Identifying Fastener Tightening Specifications

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GENERAL SPECIFICATIONS COIL SPRING Fig. 45: Identifying General Specifications
2004 Mitsubishi Endeavor LS 2004 SUSPENSION Rear - Endeavor

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.
SERVICE SPECIFICATIONS Fig. 46: Identifying Service Specifications

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LUBRICANT Fig. 47: Identifying Lubricant Specifications

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2004 Mitsubishi Endeavor LS 2004 SUSPENSION Rear - Endeavor

Fig. 240: Wheel Speed Sensor Output Voltage Measurement Grap
h
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POINTS IN WAVEFORM MEASUREMENT Fig. 241: Points In Waveform Measurement Specification

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HYDRAULIC UNIT CHECK Required Special Tools:
MB991958: Scan Tool (MUT-III Sub Assembly)
MB991824: Vehicle Communication Interface (V.C.I.) MB991827: MUT-III USB Cable MB991910: MUT-III Main Harness A
NOTE: The Wheel speed sensor cable moves in relation to motion
of the front or rear suspension. Therefore, it is likely that it
has an open circuit only when driving on rough roads but it
functions normally when driving on smooth roads. It is
recommended to observe sensor output voltage waveform
also under special conditions, such as driving on a rough
road.
2004 Mitsubishi Endeavor LS
2004 BRAKES Traction Control, Active Skid Control System - Endeavor