timing belt MITSUBISHI ENDEAVOR 2004 Service Repair Manual

Fig. 16: Installing Camshaft Position Sensor Support

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
TIMING BELT REMOVAL AND INSTALLATION
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 17: Removing/Installing Timing Belt

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
REQUIRED SPECIAL TOOLS:
MB990767: End Yoke Holde
r

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

MD998715: Pins MD998767: Tensioner Pulley Wrench MD998769: Crankshaft Spacer
REMOVAL SERVICE POINTS << A >> TIMING BELT REMOVAL 1. Mark the belt running direction for reinstallation.
2. Loosen the tensioner pulley bolt, and then remove
the timing belt.
CAUTION: Water or oil on the belt shortens its life drasticall
y, so
the removed timing belt, sprocket, and tensioner
must be kept free from oil and water. These parts
should not be washed or immersed in solvent.
Replace parts if contaminated. If there is oil or water
on any part, check the front case oil seal, camshaft
oil seal, and water pump for leaks.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 18: Removing Timing Belt

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
< > CAMSHAFT SPROCKET REMOVAL 1. While holding the camshaft sprocket with special tools MB990767 and
MD998715, loosen the camshaft sprocket bolt.
2. Remove the camshaft s
procket.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

with hole B in the cylinder.
Fig. 23: Installing Auto
-Tensioner

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
3. Insert a wire [1.4 mm (0.055 inch) in diameter] into the set holes. This auto-
tensioner setting wire will be used during timing belt alignment.
4. Unclamp the auto-tensioner from the vise.
>>D<< TIMING BELT INSTALLATION
CAUTION: Do not turn the camshaft when the piston in No. 1
cylinder is at top dead center on the compression
stroke. Doing so can cause the lifted valve to hit
against the piston, damaging parts.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 25: Align The Timing Mark On The Right Bank Camshaft Sprocket With Timing Mark On Rocker Cover

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
5. Align the timing mark on the crankshaft sprocket with the timing mark on the
oil pump case.
6. Install the timing belt on each sprocket and pulley in the following sequence.
Do not leave the belt slack between each sprocket and pulley.
1. Crankshaft sprocket
2. Idler pulley
3. Left bank camshaft sprocket
4. Water pump pulley
5. Right bank camshaft sprocket
6. Tensioner
pulle
y

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 26: Install The Timing Belt On Each Sprocket And Pulley

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
7. Install special tool MD998767 to the tensioner pulley. While pushing the
pulley lightly against the belt using the special tool, tighten the flange bolt.
Tightening torque: 48+/-6 N.m (35+/-4 ft-lb)

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 28: Identifying Parts Of Engine Overhaul Timing Belt

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
8. Check to see that the timin
g marks of all the s
prockets are in ali
gnment.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

INSPECTION TIMING BELT Replace the belt if any of the following conditions exist.
1. Hardening of rubber backing.
Back side is glossy without resilience and leaves no indent when pressed with
fin
gernail.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

2004 ENGINE
Engine - Endeavor
GENERAL DESCRIPTION The 6G75 (3.8L) engine is a six-cylinder engine. The cylinder numbers are assigned
as 1-3-5 for the right bank and 2-4-6 for the left bank from the front of the engine
(timing belt side). This engine is fired in the order of 1-2-3-4-5-6 cylinders.
Fig. 1: General Specification Table

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
DIAGNOSIS
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor


2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor