roof MITSUBISHI ENDEAVOR 2004 Service User Guide

2004 BODY & ACCESSORIES
Headlining - Endeavor
HEADLINING REMOVAL AND INSTALLATION < VEHICLES WITHOUT SUN ROOF >
2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Headlining - Endeavor


2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Headlining - Endeavor

Fig. 1: Removing/Installing Headlining
- Vehicles Without Sun Roof

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
< VEHICLES WITH SUN ROOF >
2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Headlining - Endeavor

Fig. 2: Removing/Installing Headlining
- Vehicles With Sun Roof

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
REMOVAL SERVICE POINT
2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Headlining - Endeavor

<< A >> GROUND CABLE AND SUNROOF ASSEMBLY CONNECTO
RREMOVA
L
Disconnect the ground cable and the connector as shown.
1. GROUND
2. SUNROOF ASSEMBLY CONNECTOR (10)
Fig. 3: Disconnecting Ground Cable And Connector

Courtes
y of MITSUBISHI MOTOR SALES OF AMERICA
.

2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Headlining - Endeavor

DISASSEMBLY AND ASSEMBLY C-13
DOOR WIRING HARNESS (RH) COMBINATION
C-14
CAPACITOR
C-15
INSTRUMENT PANEL WIRING HARNESS AND FRONT
WIRING HARNESS COMBINATION
C-26
SRS-ECU
C-29
INSTRUMENT PANEL WIRING HARNESS AND FRONT
DOOR WIRING HARNESS (LH) COMBINATION
C-30
INSTRUMENT PANEL WIRING HARNESS AND FLOOR
WIRING HARNESS COMBINATION
C-31
INSTRUMENT PANEL WIRING HARNESS AND FRONT
WIRING HARNESS COMBINATION
C-32
FRONT WIRING HARNESS AND FLOOR WIRING
HARNESS COMBINATION
C-112
INSTRUMENT PANEL WIRING HARNESS AND FLOOR
WIRING HARNESS COMBINATION
C-117
INSTRUMENT PANEL WIRING HARNESS AND
CONSOLE WIRING HARNESS COMBINATION
C-204
FLOOR WIRING HARNESS AND JUNCTION BLOCK
COMBINATION
C-205
ROOF WIRING HARNESS AND JUNCTION BLOCK
COMBINATION
C-212
FRONT WIRING HARNESS AND JUNCTION BLOCK
COMBINATION
C-214
FRONT WIRING HARNESS AND JUNCTION BLOCK
COMBINATION
C-216
FRONT WIRING HARNESS AND JUNCTION BLOCK
COMBINATION
C-308
IGNITION SWITCH
C-310
KEY REMINDER SWITCH

2004 Mitsubishi Endeavor LS
2004 HVAC Heater Air Conditioning, Ventilation - Endeavor

2004 BODY & ACCESSORIES
Sunroof Assembly - Endeavor
GENERAL DESCRIPTION A motor-driven inner slide-type glass sunroof with a tilt-up mechanism is adopted
in some models as a standard or optional equipment. Even when the sunroof is fully
closed, a sufficient amount of lighting and a feeling of openness can still be
obtained by opening the sunroof sunshade. SUNROOF ASSEMBLY The sunroof system is controlled by the Simplified Wiring System (SWS). Refer to
SYMPTOM CHART
.
SPECIAL TOOL Fig. 1: Special Tool Chart

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
ON-VEHICLE SERVICE WATER TEST Check if there are an
y leaks in the sunroof b
y the followin
g procedure.

2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Sunroof Assembly - Endeavor


2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Sunroof Assembly - Endeavor

1. Fully close the roof lid glass.
2. Adjust the water pressure so that water comes out of the hose to a height of
approximately 50 cm (19.7 inches) when the hose is held vertically facing
upwards.
3. Hold the end of the hose approximately 30 cm (11.8 inches) above the roof and
let the water run onto the weatherstrip for 5 minutes or more.
Fig. 2: Performing Water Test

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
4. Check if any water leaks can be found in the room while watering. Even
though there are any water leaks around the roof lid glass, it can be acceptable
as long as water is caught in the drip area.
SUNROOF TIMER FUNCTION CHECK Keep the door closed, turn OFF the ignition switch and check to see if the sunroof
2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Sunroof Assembly - Endeavor

can be operated for 30 seconds after that. If not, perform troubleshooting (Refer to
SYMPTOM CHART
).
SUNROOF FIT ADJUSTMENT 1. Fully close the roof lid glass.
2. Fully open the sunshade.
3. Loosen the roof lid glass assembly mounting screws. Align the roof lid glass
by moving it backward, forward, up or down along the guide oblong hole so
that the clearance between the
glass and the vehicle bod
y is even.

2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Sunroof Assembly - Endeavor

Fig. 3: Locating Roof Lid Mounting Screws

Courtes
y of MITSUBISHI MOTOR SALES OF AMERICA
.

2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Sunroof Assembly - Endeavor

4. Check to be sure that the roof lid glass is flush with the roof panel at corner
areas.
5. Check to be sure that the sunroof operates smoothly. SUNROOF SAFETY FUNCTION CHECK 1. Close the roof lid glass by applying an approximately 10mm (0.39 inch)
thickness solid object placed at a right angle to the roof lid glass.
2. Check to see if the roof lid glass opens after the motor turns when the roof lid
glass catches the object (Refer to SYMPTOM CHART
).
SUNROOF CHECK Check to see that the sunroof operates by pressing the sunroof switch. Perform
troubleshooting if operations malfunction (Refer to SYMPTOM CHART
).
ROOF LID GLASS OPERATION CURRENT CHECK 1. Remove the fuse of the sunroof, then connect the circuit tester as shown.
2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Sunroof Assembly - Endeavor