Hub MITSUBISHI ENDEAVOR 2004 Service Owner's Manual

REMOVAL & INSTALLATION AXLE SHAFTS Removal & Installation For removal and installation of axle shafts, see Fig. 2
.
Fig. 2: Removing & Installing Axle Shafts

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Removal Service Points A. Using End Yoke Holder (MB990767), hold the hub and remove the axle shaft
nut. NOTE: See BASIC TROUBLE SHOOTING article in GENERAL
INFRMATION.
CAUTION: DO NOT apply pressure (by vehicle weight) to
wheel bearing before tightening axle shaft nut.
CAUTION: DO NOT pull on the axle shaft, doing so will

2004 Mitsubishi Endeavor LS
2004 DRIVE AXLES Axle Shafts - Rear - Endeavor

B. Using Puller Shaft (MB990242), Puller Bar (MB990244), Puller Body
(MB991354), and End Yoke Holder (MB990767), push out the axle shaft from
the hub. Using Sliding Hammer (MB991721), Drive Shaft Puller (MB991833),
and Adapter (MB991961), remove the axle shaft from the differential carrier.
damage the TJ. Be sure to use Sliding Hammer
(MB991721), Drive Shaft Puller (MB991833), and
Adapter (MB991961) to remove the axle shaft.
CAUTION: DO NOT apply pressure (by vehicle weight to the
wheel bearing when the axle shaft is removed. If,
however, vehicle weight must be applied to the
bearing by using Spacer (MB991000 or
MB990998) and Front Hub Remover and Installer
(MB991017). See Fig. 3
.

2004 Mitsubishi Endeavor LS
2004 DRIVE AXLES Axle Shafts - Rear - Endeavor

Fig. 3: Identifying Spacer (MB991000 Or MB990998) & Front Hub Remover & Installer (MB991017)

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Installation Service Points A. When installing the axle shaft, be careful that the splined part of the axle shaft
does not damage the oil seal.
B. Assemble the axle shaft washer as shown. See Fig. 4
. Tighten the axle shaft
nut. See TORQUE SPECIFICATIONS
.
Fig. 4: Removing Washer & Axle Shaft Nut
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
CAUTION: DO NOT apply pressure (by vehicle weight) to
wheel bearing before tightening axle shaft nut.

2004 Mitsubishi Endeavor LS
2004 DRIVE AXLES Axle Shafts - Rear - Endeavor

2004 BRAKES
Basic Brake System - Endeavor
GENERAL DESCRIPTION The brake system has been designed to give greater reliability and durability and to
provide excellent braking performance. FEATURES IMPROVED BRAKING PERFORMANCE 1. A 9+10 inch tandem brake booster has been adopted to provide sufficient
braking force in sudden braking range.
2. Front ventilated disc brakes have been adopted to provide stabled braking force
and improved braking feel.
3. Rear solid disc brakes have been adopted. IMPROVED STABILITY 1. A 4-wheel anti-lock braking system (4ABS) has been adopted to prevent
slipping caused by the vehicle wheels locking up, in order to maintain a stable
vehicle posture and steering performance.
2. An electronic brake-force distribution (EBD) makes it possible to maintain the
maximum amount of braking force even when the vehicle's load is unevenly
distributed. < Vehicles with ABS>
3. A rear wheel early lock-prevention proportioning valve has been adopted. <
Vehicles without ABS>
4. Front- and rear-wheel X-type brake line layout has been adopted.
5. Ventilated discs have been adopted for front brakes in order to improve anti-
fading performance. IMPROVED SERVICEABILITY 1. A diagnosis function has been adopted for the ABS system in order to make
inspection easier.
2. An outer disc separated hub and rotor has been adopted to make removal and
2004 Mitsubishi Endeavor LS
2004 BRAKES Basic Brake System - Endeavor


2004 Mitsubishi Endeavor LS
2004 BRAKES Basic Brake System - Endeavor

NO: Go to Step 7.
STEP 7. Check the wheel bearings for end play.
1. Remove the brake discs.
2. Place a dial gauge as shown, and measure the end play while moving the
hub in the axial direction.
Limit: 0.05 mm (0.002 inch)
Fig. 8: Measuring Wheel Bearings For End Play (Front)

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.

2004 Mitsubishi Endeavor LS
2004 BRAKES Basic Brake System - Endeavor

Fig. 9: Measuring Wheel Bearings For End Play (Rear)

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Q: Does the measured end play exceed the limit?
YES: Replace the faulty hub assembly. Then go to Step 10 .
NO: Go to Step 8.
STEP 8. Check whether the brake booster or master cylinder return is
insufficient.
Q: Is the brake booster or master c
ylinder return insufficient?

2004 Mitsubishi Endeavor LS
2004 BRAKES Basic Brake System - Endeavor

Fig. 10: Checking Looseness Of Caliper Installation Bol
t
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Q: Is the caliper installation bolt loose?
YES: Tighten to 100 +/- 10 N.m (74 +/- 7 ft-lb) for the front caliper.
Tighten to 60 +/- 5 N.m (45 +/- 3 ft-lb) for the rear caliper. Then go to
Step 5 .
NO: Go to Step 4.
STEP 4. Check the wheel bearings for end play.
1. Remove the brake discs.
2. Place a dial gauge as shown, and measure the end play while moving the
hub in the axial direction.
Fig. 11: Measuring Wheel Bearings For End Play (Front)

2004 Mitsubishi Endeavor LS
2004 BRAKES Basic Brake System - Endeavor

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA
.
Fig. 12: Measuring Wheel Bearings For End Play (Rear)

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Limit: 0.05 mm (0.002 inch)
Q: Does the measured end play exceed the limit?
YES: Replace the faulty hub assembly. Then go to Step 5.
NO: Go to Ste
p 5.

2004 Mitsubishi Endeavor LS
2004 BRAKES Basic Brake System - Endeavor

Fig. 33: Removing Lock Pin Bolt (Rear)

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
3. Remove the following parts from caliper support.
1. Pad assembly
2. Pad and wear indicator assembly or Pad assembly
3. Shim
4. Clip
4. In order to measure the brake drag force after pad installation, measure the
rotary-sliding resistance of the hub with the pads removed (Refer to
INSPECTION
).
5. Install the pads and caliper assembly, and then check the brake drag force
(Refer to INSPECTION
).

2004 Mitsubishi Endeavor LS
2004 BRAKES Basic Brake System - Endeavor

2. If the disc thickness is less than the limits, replace it with a new one. If
thickness variation exceeds the specification, turn rotor with an on-the-car type
brake lathe ("Accuturn-8750" or equivalent). If the calculated final thickness
after turning the rotor is less than the standard value, replace the disc. BRAKE DISC RUN-OUT CHECK AND CORRECTION 1. Remove the brake assembly, and then hold it with wire.
2. Temporarily install the disc with the hub nut.
3. Place a dial gauge approximately 5 mm (0.2 inch) from the outer
circumference of the brake disc, and measure the run-out of the disc.
Limit:
< Front brake disc>: 0.03 mm (0.0012 inch)
< Rear brake disc>: 0.08 mm (0.0031 inch)
Fig. 37: Identifying M12 Flat Washer

Courtes
y of MITSUBISHI MOTOR SALES OF
A
Grind the brake disc with all wheel nuts dia
gon
equall
y tightened to the specified torque 100
N
lb). When all numbers of wheel nuts are not u
s
the ti
ghtenin
g torque is excessive or not equa
brake disc rotor or drum ma
y be deformed, re
s
judder.

2004 Mitsubishi Endeavor LS
2004 BRAKES Basic Brake System - Endeavor