Hub MITSUBISHI ENDEAVOR 2004 Service Owner's Guide

Fig. 39: Identifying Chalk Marks

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2. Remove the brake disc. Then place a dial gauge as shown, and measure
the end play while moving the hub in the axial direction.
Limit: 0.05 mm (0.002 inch)

2004 Mitsubishi Endeavor LS
2004 BRAKES Basic Brake System - Endeavor

Fig. 40: Measuring End Play Brake Disc (Front)

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
3. If the end play exceeds the limit, replace the hub assembly.
4. If the end play does not exceed the limit, dephase the brake disc and
secure it. Then recheck the brake disc run-out.

2004 Mitsubishi Endeavor LS
2004 BRAKES Basic Brake System - Endeavor

Fig. 52: Removing/Installing Disc Brake Assembly

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
INSTALLATION SERVICE POINT >>A<< BRAKE CALIPER ASSEMBLY INSTALLATION 1. In order to measure the brake drag force, measure the hub torque with the pads
removed by the following procedure. Use a spring scale to measure the hub
2004 Mitsubishi Endeavor LS
2004 BRAKES Basic Brake System - Endeavor

torque in the forward direction. Record hub torque with pads removed.
Fig. 53: Measuring Hub Torque Without Pads

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2. After re-installing the caliper support to the knuckle, install the pad clips and
the pads to the caliper support.
3. Clean the piston and insert into cylinder with special tool MB990520.
4. Be careful that the piston boot does not become caught, when lowering the
caliper assembly and installing the lock pin bolt.
5. Check the brake drag force as follows.
CAUTION: Do not let any oil, grease or other contamination
get onto the friction surfaces of the pads and
brake discs.

2004 Mitsubishi Endeavor LS
2004 BRAKES Basic Brake System - Endeavor

1. Start the engine and hold the brake pedal down for 5 seconds. [Pedal
depression force: approximately 200 N (45 pound)]
2. Stop the engine.
3. Turn the brake disc forward 10 times.
4. Use a spring scale to measure the hub torque with pads installed in the
same direction as earlier.
5. Calculate the drag force of the disc brake [difference between hub torque
with pads installed and hub torque with pads removed].
Standard value: 68 N (15 pounds) or less
Fig. 54: Measuring Drag Force

Courtes
y of MITSUBISHI MOTOR SALES OF AMERICA
.

2004 Mitsubishi Endeavor LS
2004 BRAKES Basic Brake System - Endeavor

6. If the brake drag force exceeds the standard value, disassemble and clean the
piston. Check for corrosion or worn piston seal, and check the sliding condition
of the lock pin and guide pin.
Fig. 55: Measuring Hub Torque With Pads

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
INSPECTION BRAKE DISC CHECK
Disc wear (Refer to DISC BRAKE ROTOR CHECK
).
Disc run-out (Refer to DISC BRAKE ROTOR CHECK
).
DISASSEMBLY AND ASSEMBLY < FRONT>
2004 Mitsubishi Endeavor LS
2004 BRAKES Basic Brake System - Endeavor

2004 DRIVELINE/AXLES
Front Axle Hub & Axle Shafts - Endeavor
FRONT AXLE HUB ASSEMBLY REMOVAL AND INSTALLATION
CAUTION:
For vehicles with ABS, do not strike the ABS
rotors installed to the BJ outer race of drive shaft
against other parts when removing or installing
the drive shaft. Otherwise the ABS rotors will be
damaged. For vehicles with ABS, be careful not to strike the
pole piece at the tip of the front ABS sensor with
tools during servicing work.

2004 Mitsubishi Endeavor LS
2004 DRIVELINE/AXLES Front Axle Hub & Axle Shafts - Endeavor


2004 Mitsubishi Endeavor LS
2004 DRIVELINE/AXLES Front Axle Hub & Axle Shafts - Endeavor

Fig. 1: Removing Front Axle Hub Assembly

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Required Special Tools:
MB990767: End Yoke Holder MB990242: Puller Shaft MB990244: Puller Bar MB991354: Puller Body MB990211: Slide Hammer

2004 Mitsubishi Endeavor LS
2004 DRIVELINE/AXLES Front Axle Hub & Axle Shafts - Endeavor

MB991897: Ball Joint Remover
REMOVAL SERVICE POINTS << A>> DRIVE SHAFT NUT REMOVAL Use special tool MB990767 to fix the hub and remove the drive shaft nut.
CAUTION: Do not apply pressure to wheel bearing by the
vehicle weight to avoid possible damage when drive
shaft nut is loosened.

2004 Mitsubishi Endeavor LS
2004 DRIVELINE/AXLES Front Axle Hub & Axle Shafts - Endeavor

Fig. 2: Removing Drive Shaft Nut Using Special Tool MB990767

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
<< B>> CALIPER ASSEMBLY REMOVAL Secure the removed caliper assembly with wire, etc. << C>> BRAKE DISC REMOVAL If the brake disc is seized, install a M8 x 1.25 mm bolts as shown in the illustration,
and remove the disc b
y tightenin
g the bolts evenl
y and
graduall
y.

2004 Mitsubishi Endeavor LS
2004 DRIVELINE/AXLES Front Axle Hub & Axle Shafts - Endeavor