torque MITSUBISHI ENDEAVOR 2004 Service Owner's Manual

Fig. 26: Identifying Torque Converter Housing Mounting Bolts

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
20. Remove the torque converter housing mounting bolts (18 pieces), and then
remove the torque converter housing.
21. Remove the differential bearing outer race and spacer from the torque
converter housing.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Tightening torque : 34 +
/- 2 N-m (25 +
/-1 f
t-lb)
Fig. 64: Tightening Mounting Bolts Of Transfer Drive Gear Bearing

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
3. Install the low-reverse brake piston, return spring, and spring retainer into the
transaxle case.
4. Fit a new O-ring into the groove of one-way clutch inner race.
5. Check the placement of the identification notches in the one-way clutch inner
race. Install the one-way clutch inner race to the transfer drive gear bearing so
that the notches fall alon
g the A - A line.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 72: Pressure Plate Thickness Moving Amount Table

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
18. Turn the transaxle over so that the installation surface of the torque converter
housing is facing up.
Install special tool MD998913 in a dial gauge, and then move special tool
MB991632 and measure its movement.
Standard value of end play (Reference): 1.65 - 2.11 mm (0.050 - 0.0831
inch)

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 76: Pressure Plate Thickness Moving Amount Table

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
24. Tighten the mounting bolts of the output shaft bearing retainer to the specified
torque.
Tightening torque: 54 +/- 5 N.m (40 +/- 4 ft-lb)
CAUTION: Do not reuse the bolt, as it has had sealant
applied.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 78: Using Special Tool To Installing Collar And Taper Roller Bearing

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26. Apply ATF to a new jam nut, and use special tools MB990607 and MB991625
to tighten the jam nut to the specified torque. Then turn back one turn, and
tighten to the specified torque again.
Tightening torque: 170 +/- 10 N.m (126 +/- 7 ft-lb)
NOTE: The jam nut is reverse threaded.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Tightening torque: 23 +
/- 3 N.m (17 +
/- 2 f
t-lb)
3. Turn over the transaxle case so that the installation surface of the torque
converter housing is facing up.
4. Install the under drive clutch hub on the under drive sun gear.
5. Measure end play of the underdrive sun gear and record the measurement
value.
Standard value (Reference): 0.25 - 0.45 mm (0.0098 - 0.0177 inch)
6. After taking the measurements in steps (1) to (4), take out the installed
parts.
Fig. 102: Measuring End Play Of Under Drive Sun Gear

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 105: Applying Bead Of Sealant

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
55. Install the rear cover, and tighten its mounting bolts to the specified torque.
Tightening torque: 23 +/- 3 N.m (17 +/- 2 ft-lb)
NOTE: After installation, keep the sealed area away from the oil
for approximately one hour.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 110: Placing Two Beads Of Solder On Underdrive Clutch Retainer

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
60. Install special tool MD998412 as shown.
61. Install the oil pump to the transaxle case.
62. Tighten the oil pump mounting bolts (six pieces) to the specified torque.
Tightening torque: 29 +/- 2 N.m (21 +/- 1 ft-lb)
NOTE: Do not install the oil pump gasket at this time.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 115: Installing Thrust Washer Number 1

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
68. Install special tool MD998412 as shown.
69. Install the new oil pump gasket on the transaxle case.
70. Install the oil pump and tighten the mounting bolts (six pieces) to the specified
torque.
Tightening torque: 29 +/- 2 N.m (21 +/- 1 ft-lb)

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 121: Placing Two Beads Of Solder On Torque Converter Housing

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
76. Use special tools MB990936 and MB990938 to press in the differential bearing
outer race into the tor
que converter housin
g.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor