torque MITSUBISHI ENDEAVOR 2004 Service Service Manual

Fig. 141: Installing Valve Body Cover Mounting Bolts

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100. Install the Sealing cap and tighten the bolt to the specified torque.
Tightening torque: 5.0 +/- 1.0 N.m (43 +/- 8 in-lb)
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 142: Identifying Sealing Cap

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101. Install the park/neutral position switch and tighten the bolt to specified torque.
Tightening torque: 11 +/- 1 N.m (95 +/- 8 in-lb) 102. Install the manual control lever and tighten the nut to specified torque.
Tightening torque: 23 +/- 3 N.m (17 +/- 2 ft-lb)
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 143: Identifying Manual Control Lever And Park/Neutral Position Switch

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103. Install the input shaft speed sensor and output shaft speed sensor and tighten
the bolt to the specified torque.
Tightening torque: 11 +/- 1 N.m (95 +/- 8 in-lb)
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 144: Installing Input Shaft Speed Sensor And Output Shaft Speed Sensor

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104. Press Face "A" of the air breather to be even with Face "B" of the transmission
case as shown in the drawing. 105. Apply ATF on the both sides of the new gasket and threads of the eyebolts, and
then tighten to the specified torque.
Tightening torque: 24 +/- 3 N.m (18 +/- 2 ft-lb) 106. Tighten the oil cooler feed pipe clamp bolt to the specified torque.
Tightening torque: 11 +/- 1 N.m (95 +/- 8 in-lb) 107. Install the oil di
pstick.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

108. Install the cable support bracket.
Tightening torque: 23 +/- 3 N.m (17 +/- 2 ft-lb) 109. Install the roll stopper brackets.
Tightening torque: 70 +/- 10 N.m (51 +/- 7 ft-lb)
Fig. 145: Identifying Air Breather

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110. Install the torque converter, and secure it so that the shown dimension "A"
meets the reference value.
CAUTION: Apply ATF to the oil pump drive hub before
installing the torque converter. Be careful not to
damage the oil seal lip when installing the torque
converter.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Reference value
:
Approximately 9.4 mm (0.37 inch)
111. Install the transfer together with new o-ring and tighten the bolts to the
specified torque < W4A5A >
Tightening torque: 69 +/- 9 N.m (51 +/- 6 ft-lb)
Fig. 146: Identifying Dimension Of Meets Reference Value

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OIL PUMP
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 184: Using Special Tools And Installing Roller Bearing

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>>D<< DIFFERENTIAL DRIVE GEAR INSTALLATION Apply ATF to the bolts, and then tighten the bolts to the specified torque in the
shown sequence.
Tightening torque: 132 +/- 5 N.m (98 +/- 4 ft-lb)
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

backlash.
Fig. 193: Measuring Backlash Between Side Gear And Pinion

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>>D<< DIFFERENTIAL DRIVE GEAR INSTALLATION Apply ATF to the bolts, and then tighten the bolts to the specified torque in the
sequence shown.
NOTE: Adjust until the backlash on both sides are equal.
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Tightening torque: 135 +/- 5 N.m (100 +/- 4 f
t-lb)
Fig. 194: Identifying Differential Drive Gear
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VALVE BODY DISASSEMBLY AND ASSEMBLY
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 204: Installing Oil Seal Into Torque Converter Housing With Special Tool

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>>B<< OIL SEAL INSTALLATION Use special tool MD998800 to tap the oil seal in the transaxle case.
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor