compressor MITSUBISHI ENDEAVOR 2004 Service Workshop Manual

Fig. 278: Identifying A/C Compressor Clutch Relay

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A/C COMPRESSOR CLUTCH RELAY CONTINUITY CHART

FAN CONTROL RELAY CONTINUITY CHECK BATTERY VOLTAGE
TESTER
CONNECTION
SPECIFIED
CONDITION
Not applied
1 - 4
Open circuit
Connect terminal 2 to the
positive battery terminal

Connect terminal 3 to the
negative battery terminal
1 - 4
Less than 2 ohms

2004 Mitsubishi Endeavor LS
2004 HVAC Heater Air Conditioning, Ventilation - Endeavor

Fig. 281: Removing And Installing Heater Uni
t
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REMOVAL SERVICE POINTS << A >> SUCTION PIPE AND LIQUID PIPE DISCONNECTION To prevent the entry of dust or other foreign bodies, plug the dismantled hose and
the nipples of the expansion valves. Fig. 282: Identifying Connectors

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.CAUTION: As the compressor oil and receiver are highly
moisture absorbent, use a non-porous material to
plug the hose and nipples.
2004 Mitsubishi Endeavor LS
2004 HVAC Heater Air Conditioning, Ventilation - Endeavor

Measure the resistance between the sensor terminals under at least two
temperatures. The resistance values should meet the values shown. Fig. 295: Temperature Resistance Graph

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COMPRESSOR ASSEMBLY AND TENSION PULLEY REMOVAL AND INSTALLATION NOTE: The temperature should be within the shown range.
2004 Mitsubishi Endeavor LS
2004 HVAC Heater Air Conditioning, Ventilation - Endeavor

Fig. 296: Pre Removal And Post Installation Operation Chart

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Fig. 297: Removing And Installing Compressor Assembly

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REMOVAL SERVICE POINTS << A >> FLEXIBLE SUCTION HOSE AND FLEXIBLE DISCHARGE HOSE DISCONNECTION
2004 Mitsubishi Endeavor LS
2004 HVAC Heater Air Conditioning, Ventilation - Endeavor

To prevent the entry of dust or other foreign bodies, plug the dismantled hoses and
compressor nipples. << B >> COMPRESSOR REMOVAL Take care not to spill any compressor oil when removing the compressor. INSTALLATION SERVICE POINT >> A << COMPRESSOR INSTALLATION If a new compressor is installed, first adjust the amount of oil according to the
procedures described below, and then install the compressor.
1. Measure the amount [X cm
3 (X fl.oz) of oil within the removed compressor.
2. Drain (from the new compressor) the amount of oil calculated according to the
following formula, and then install the new compressor.
New compressor oil amount = 140cm
2 (4.7 fl.oz)
140 cm
3 - X cm
3 = Y cm
3 (4.7 fl.oz. - X fl.oz. = Y fl.oz)
Quantity:

Eva
porator
: 60 c
m3 (2.0 fl.oz
)
CAUTION: As the compressor oil and receiver are highly
moisture absorbent, use a non-porous material to
plug the hose and nipples.
NOTE:
Y cm
3 (Y fl.oz) indicates the amount of oil in the refrigerant
line, the condenser, the evaporator, etc.
NOTE: When replacing the following parts at the same times as the
compressor, subtract the rated oil amount of each part from
Y cm3 (Y fl.oz) and discharge from the new compressor.

2004 Mitsubishi Endeavor LS
2004 HVAC Heater Air Conditioning, Ventilation - Endeavor

Condenser:
15 cm
3 (0.5 fl.oz)
Suction hose:
10 cm
3 (0.3 fl.oz)
Receiver:
10 cm
3 (0.3 fl.oz)
INSPECTION COMPRESSOR AIR CONDITIONING COMPRESSOR CLUTCH OPERATION CHECK Connect the compressor connector terminal to the battery positive (+) terminal and
ground the battery's negative (-) terminal to the compressor unit. At that time, the
air conditioning compressor clutch should make a definite operating sound. Fig. 298: Checking A/C Compressor Clutch

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DISASSEMBLY AND ASSEMBLY
2004 Mitsubishi Endeavor LS
2004 HVAC Heater Air Conditioning, Ventilation - Endeavor

Fig. 299: Exploded View Of A/C Compressor Components

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DISASSEMBLY SERVICE POINT << A >> SELF-LOCKING NUT REMOVAL
2004 Mitsubishi Endeavor LS
2004 HVAC Heater Air Conditioning, Ventilation - Endeavor

Fig. 300: Removing Self
-Locking Nut

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ASSEMBLY SERVICE POINTS >> A << FIELD CORE ATTACHMENT Line up the pin hole on the compressor unit with the field core projection and
attach.
2004 Mitsubishi Endeavor LS
2004 HVAC Heater Air Conditioning, Ventilation - Endeavor

Fig. 302: Identifying Snap Ring Tapered Part

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>> C << SELF-LOCKING NUT INSTALLATION Using a special tool, as when removing the nut, secure the armature and tighten the
self-locking nut. >> D << AIR GAP ADJUSTMENT Apply voltage from the battery to the air conditioning compressor clutch and check
that the clutch air gap is inside the standard value. If outside the standard value, use
a shim to adjust the gap. Standard value:

0.3 - 0.5 mm (0.012 - 0.020 inch)
2004 Mitsubishi Endeavor LS
2004 HVAC Heater Air Conditioning, Ventilation - Endeavor

REMOVAL SERVICE POINTS << A >> RESERVE TANK ASSEMBLY REMOVAL Position the reserve tank assembly out of the way. The reserve tank assembly
cannot be removed completely from the engine compartment. Fig. 308: Identifying Reserve Tank Assembly And Air Cleaner Body

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<< B >> FLEXIBLE SUCTION HOSE AND LIQUID PIPE A DISCONNECTION NOTE: For removal and installation of the condenser fan motor,
refer to REMOVAL AND INSTALLATION
.
CAUTION: As the compressor oil and receiver are highly
moisture absorbent, use a non-porous material to

2004 Mitsubishi Endeavor LS
2004 HVAC Heater Air Conditioning, Ventilation - Endeavor