air condition MITSUBISHI ENDEAVOR 2004 Service Repair Manual

Fig. 95: Checking G
-Sensor Connector C
-23
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Check the connectors, for loose, corroded or damaged terminals, or terminals
pushed back in the connector.
Q: Are the connectors and terminals in good condition?
YES: Open or short circuit may be present in the G-sensor power supply
lines. Repair the wiring harness between G-sensor connector C-23
terminal 1 and junction block connector C-215 terminal 2. Then go to Step
13 .
NO: Repair or replace the damaged component(s). Then go to Step 13 .
STEP 9. Check the following connectors.
AB
S-ECU connector A-02

2004 Mitsubishi Endeavor LS
2004 BRAKES Anti-Lock Braking System (ABS) - Endeavor

pushed back in the connector.
Q: Are the connectors and terminals in good condition?
YES: Go to Step 10.
NO: Repair or replace the damaged component(s). Then go to Step 13 .
STEP 10. Check the following harness wires.
The wire between ABS-ECU connector A-02 (terminal 8) and G-sensor
connector
C-23
(terminal 3
)

2004 Mitsubishi Endeavor LS
2004 BRAKES Anti-Lock Braking System (ABS) - Endeavor

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA
.
6. Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is DTC C1860 or C1861 set?
YES: Go to Step 3.
NO: The procedure is complete.
STEP 3. Check the battery.
Check the battery (Refer to BATTERY TEST
).
Q: Is the battery in good condition?
YES: Go to Step 4.
NO: Charge or replace the battery.
STEP 4. Check the charging system.
Check the charging system (Refer to GENERATORS & REGULATORS
).
Q: Is the charging system in good condition?
YES: Go to Step 5.
NO: Repair or replace the charging system component(s).
STEP 5. Measure the voltage at ABS-ECU connector A-02.
1. Disconnect the connector A-02, and connect special tool ABS Check
Harness (MB991970) to the wiring harness-side connector.
2. Turn the ignition switch to the "ON" position.
3. Measure the voltage between terminal 20 and ground. It should be
approximately 12 volts (battery positive voltage). NOTE: Do not connect special tool ABS Check Harness
(MB991970) to the ABS-ECU.

2004 Mitsubishi Endeavor LS
2004 BRAKES Anti-Lock Braking System (ABS) - Endeavor

Fig. 115: Checking Ignition Switch Connector C
-308

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Check the connectors, for loose, corroded or damaged terminals, or terminals
pushed back in the connector.
Q: Are the connectors and terminals in good condition?
YES: An open or short circuit may be present in the power supply line to
the ABS-ECU. Repair the wiring harness between ABS-ECU connector
A-02 terminal 20 and ignition switch connector C-308 terminal 4. Then go
to Ste
p 8 .

2004 Mitsubishi Endeavor LS
2004 BRAKES Anti-Lock Braking System (ABS) - Endeavor

Fig. 131: Checking Ignition Switch Connector C
-308

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Check the connectors, for loose, corroded or damaged terminals, or terminals
pushed back in the connector.
Q: Are the connectors and terminals in good condition?
YES: An open or short circuit may be present in the power supply line to
the ABS-ECU. Repair the wiring harness between ABS-ECU connector
A-02 terminal 20 and ignition switch connector C-308 terminal 4. Then go
to Ste
p 8 .

2004 Mitsubishi Endeavor LS
2004 BRAKES Anti-Lock Braking System (ABS) - Endeavor

YES: Repair or replace the damaged components(s). Then go to Step 8 .
NO: An open circuit may be present in the ground circuit. Repair the
wiring harness between ABS-ECU connector A-02 terminals 2, 18 and the
body ground. Then go to Step 8 .
STEP 5. Check the battery.
Check the battery (Refer to BATTERY TEST
).
Q: Is the battery in good condition?
YES: Go to Step 6.
NO: Charge or replace the battery. Then go to Step 8 .
STEP 6. Check the charging system.
Check the charging system (Refer to GENERATORS & REGULATORS
).
Q: Is the charging system in good condition?
YES: Go to Step 7.
NO: Repair or replace the charging system component(s).
Then go to Step 8 .
STEP 7. Retest the system.
Q: Can the ABS-ECU communicate with the scan tool (MUT-III Sub
Assembly)?
YES: It can be assumed that this malfunction is intermittent. Refer to
HOW TO COPE WITH INTERMITTENT MALFUNCTIONS
.
NO: Replace the ABS-ECU. Then go to Step 8.
STEP 8. Retest the system.
Q: Can the ABS-ECU communicate with the scan tool (MUT-III Sub
Assembly)?

2004 Mitsubishi Endeavor LS
2004 BRAKES Anti-Lock Braking System (ABS) - Endeavor

2. Turn the ignition switch to the "ON" position.
3. Check whether combination meter DTC U1102 has been set.
Q: Is combination meter DTC U1102 set?
YES: Replace the hydraulic unit (integrated with ABS-ECU)
NO: Replace the combination meter.
INSPECTION PROCEDURE 5: FAULTY ABS OPERATION TECHNICAL DESCRIPTION (COMMENT) The cause depends on driving and road surface conditions, so diagnosis may be
difficult. However, if no diagnostic trouble code is displayed, carry out the
following inspection. TROUBLESHOOTING HINTS (THE MOST LIKELY CAUSES FOR THIS CASE:)
Malfunction of the hydraulic unit
DIAGNOSIS Check the hydraulic unit (Refer to POINTS IN WAVEFORM MEASUREMENT
). If the hydraulic unit (integrated with ABS-ECU) is
malfunctioning, replace it. Then check that the malfunction symptom is eliminated.
STEP 1. Hydraulic unit check
Refer to POINTS IN WAVEFORM MEASUREMENT
.
Q: Is the hydraulic unit normal?
YES: Go to Step 2.
NO: Connect the brake pipes correctly, repair the external brake lines, or
replace the hydraulic unit.
STEP 2. Verify that the condition described by the customer exists.
Q: Can any faults be found with the brake operation?

2004 Mitsubishi Endeavor LS
2004 BRAKES Anti-Lock Braking System (ABS) - Endeavor

4. Inspect wire harness between SRS ECU connector C-26, terminal No. 20
(Orange/Blue wire) and Data Link Connector C-23, terminal No. 7
(Orange/Blue wire), including connector C-104, for damage, loose connectors
or poor connections. If wire harness is okay, go to step 7 . If wire harness is not
okay, replace wire harness. Go to step 7 .
5. Inspect wire harness between SRS ECU connector C-26, terminals No. 15
(Black wire) and ground. If wire harness is okay, go to step 7 . If wire harness
is not okay, replace wire harness. Go to step 7 .
6. Inspect wire harness between SRS ECU connector C-26, terminals No. 13
(Black/White wire) and No. 16 (Black/Yellow wire) and ignition switch
connector C-308, including connectors C-211 and C-215. See Fig. 22
. If wire
harness is okay, go to next step. If wire harness is not okay, replace wire
harness. Go to step 7 .
7. Connect all SRS connectors. If scan tool communicates normally with SRS,
repair is complete. If communication is not normal, intermittent condition may
exist.

2004 Mitsubishi Endeavor Limited
2004 ACCESSORIES/SAFETY EQUIPMENT Mitsubishi - Air Bag Restraint Systems

terminal No. 1 (Black/Red wire) and terminal No. 2 (White/Red wire).
Resistance should be infinite. See Fig. 23
. Go to next step.
4. Measure resistance between ground and SRS ECU connector C-26, terminals
No. 3 and 4. Resistance should be infinite. Measure resistance between ground
and front impact sensor connector A-21, terminal No. 1 and 2. Resistance
should be infinite.
5. Connect negative battery cable. Measure voltage between ground and SRS
ECU connector C-26, terminals No. 1 and 2. Voltage should not be present.
Measure voltage between ground and front impact sensor connector A-21,
terminal No. 1 and 2. Voltage should not be present. If resistance and voltage
checks are not as specified, go to next step. If resistance and voltage checks are
as specified, go to step 7 .
6. Visually inspect wire harness between SRS ECU connector C-26 and driver-
side front impact sensor connector A-21, including connector C-31. If wire
harness and connectors are okay, go to next step. If wire harness and
connectors are damaged, replace wire harness. Go to next step.
7. Reconnect all SRS components. Using scan tool, check for DTCs. If DTC 1A,
1B, 1C or 1D is retrieved, replace SRS ECU. If DTC 1A, 1B, 1C or 1D is not
retrieved, system is normal at this time. Intermittent condition may exist.
Fig. 23: Identifying Connector A
-21 & A
-24 Terminals

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
DTC 2A, 2B, 2C, 2D: PASSENGER-SIDE FRONT IMPACT SENSOR MALFUNCTION
2004 Mitsubishi Endeavor Limited
2004 ACCESSORIES/SAFETY EQUIPMENT Mitsubishi - Air Bag Restraint Systems

1. Before proceeding, see AIR BAG SAFETY PRECAUTIONS
. Disable air
bag system. See DISABLING & ACTIVATING AIR BAG SYSTEM
.
Remove passenger-side front impact sensor. See FRONT IMPACT SENSOR
under REMOVAL & INSTALLATION. Go to next step.
2. Inspect passenger-side front impact sensor. See FRONT IMPACT SENSOR

under COMPONENT TESTING. If front impact sensor is okay, go to next
step. If front impact sensor is not okay, replace front impact sensor. Go to step
7 .
3. Disconnect SRS connector C-24. See SRS ELECTRONIC CONTROL
UNIT (SRS ECU)
under REMOVAL & INSTALLATION. See Fig. 19
.
Disconnect passenger-side front impact sensor connector A-24. Measure
resistance between SRS ECU connector C-24, terminal No. 1 (White/Red wire)
and No. 2 (Black/Red wire) See Fig. 21
. Resistance should be infinite.
Measure resistance between passenger-side front impact connector A-24,
terminal No. 1 (Black/Red wire) and No. 2 (White/Red wire). Resistance
should be infinite. See Fig. 23
. Go to next step.
4. Measure resistance between ground and SRS ECU connector C-24, terminals
No. 1 and 2. Resistance should be infinite. Measure resistance between ground
and front impact sensor connector A-24, terminal No. 1 and 2. Resistance
should be infinite.
5. Connect negative battery cable. Measure voltage between ground and SRS
ECU connector C-24, terminals No. 1 and 2. Voltage should not be present.
Measure voltage between ground and front impact sensor connector A-24,
terminal No. 1 and 2. Voltage should not be present. If resistance and voltage
checks are not as specified, go to next step. If resistance and voltage checks are
as specified, go to step 7 .
6. Visually inspect wire harness between SRS ECU connector C-24 and
passenger-side front impact sensor connector A-24. If wire harness and
connectors are okay, go to next step. If wire harness and connectors are
damaged, replace wire harness. Go to next step.
7. Reconnect all SRS components. Using scan tool, check for DTCs. If DTC 2A,
2B, 2C or 2D is retrieved, replace SRS ECU. If DTC 2A, 2B, 2C or 2D is not
retrieved, system is normal at this time. Intermittent condition may exist.
DTC 11
, 12 & 13: FRONT IMPACT SENSOR CIRCUIT

2004 Mitsubishi Endeavor Limited
2004 ACCESSORIES/SAFETY EQUIPMENT Mitsubishi - Air Bag Restraint Systems