compressor MITSUBISHI ENDEAVOR 2004 Service User Guide

A) A/C Compressor Assembly Removal - Remove the compressor from the
compressor bracket with the hose still attached. B) Generator Removal - Move the A/C compressor to one side, and then
remove the generator from under the vehicle.
OVERHAUL GENERATOR For disassembl
y procedures, see Fi
g. 18
.

2004 Mitsubishi Endeavor Limited
2004 STARTING & CHARGING SYSTEMS Generators & Regulators - Endeavor

Fig. 72: Removing/Installing Cylinder Head And Valves

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
REQUIRED SPECIAL TOOLS:
MD998051: Cylinder Head Bolt Wrench MD998735: Valve Spring Compressor MD998772: Valve Spring Compressor MD998774: Valve Stem Seal Installer

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 130: Inserting Piston And Connecting Rod Assembly Into Cylinder

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
5. Using a suitable piston ring compressor tool, install the piston and connecting
rod assembly into the cylinder block.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 32: Pulling Retainer

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
<< B >> RESERVIOR ASSEMBLY REMOVAL Remove the reservoir assembly from the body with the hose attached. << C >>A/C COMPRESSOR ASSEMBLY REMOVAL Remove the compressor from the compressor bracket with the hose still attached. NOTE: Place the removed reservoir assembly in a place where it
will not be a hindrance when removing and installing the
engine assembly, and secure it with a cord or wire.
NOTE: Place the removed A/C compressor where it will not be a
hindrance when removing and installing the engine
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 50: Removing/Installing Camshaft And Valve Stem Seal (Left Bank)

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Required Special Tools:
MB990767: End Yoke Holder MD998443: Auto-lash Adjuster Holder MB991559: Camshaft Oil Seal Adapter Installer MD998713: Camshaft Oil Seal Installer MD998715: Crankshaft Pulley Holder Pin MD998772: Valve Spring Compressor MD998774: Valve Stem Seal Installer
< RIGHT BANK >
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Required Special Tools:
MB990767: End Yoke Holder MD998443: Auto-lash Adjuster Holder MB991559: Camshaft Oil Seal Adapter Installer MD998713: Camshaft Oil Seal Installer MD998715: Crankshaft Pulley Holder Pin MD998772: Valve Spring Compressor MD998774: Valve Stem Seal Installer
REMOVAL SERVICE POINTS << A >>ROCKER ARM AND SHAFT ASSEMBLY REMOVAL 1. Install special tool MD998443 as shown in the illustration so that the lash
adjusters will not fall out.
CAUTION: Never disassemble the rocker arm and shaft
assembly.

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 57: Identifying Installation Position Of Valve Spring Compressor Special Tool

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
INSTALLATION SERVICE POINTS >>A<< VALVE STEM SEAL INSTALLATION 1. Apply a small amount of engine oil to the valve stem seal.
2. Use special tool MD998774 to fill a new valve stem seal in the valve guide
using the valve stem area as a guide. NOTE: Installation position of valve sprin
g compressor special tool
(MD998772) is different between exhaust side and intake
side.
CAUTION:
Valve stem seals cannot be reused. Special tool MD998774 must be used to
install the valve stem seal. Improper
installation could result in oil leaking past the
valve guide.

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Q: Is there more noise on the customers radio?
YES: Check all power and ground connections. If all connections are in
good condition, consult the radio manufacturers service center.
NO: The observed noise is normal.
INSPECTION PROCEDURE 13: Noise is Detected with Engine Running. DIAGNOSIS
CAUTION:
Never connect a noise filter to the high tension
cable (spark plug wire). Spark plug wires
incorporate resistors which have the effect of
suppressing noise. If a spark plug wire is found
to be causing noise, it must be replaced. Confirm that the noise is not from an external
source. Noise prevention should be performed by
suppressing strong sources of noise first.
NOTE: Voltage surges can be induced in the electrical system by
the collapse of a field (i.e. When power is removed from the
coil in an A/C compressor clutch). This induced voltage
surge will radiate a Radio Frequency (RF) signal that is
picked up by the audio unit. In the case of the compressor
clutch a "pop" will be heard through the speakers. The
capacitor, installed on this vehicle, will store the excess
voltage and prevent the production of RF noise. This is
because the capacitor will charge and discharge as the
voltage fluctuates. This has the effect of "attracting" noise
and bleeding it to ground without interfering with the
normal flow of current through the system.

2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Radio With Tape Player & Cd Player - Endeavor

Fig. 13: Disassembly And Assembly Of Strut Assembly

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Required Special Tools:
MB991237: Spring Compressor MB991238: Arm Set MB991681: Wrench and Socket Set
DISASSEMBLY SERVICE POINT <> STRUT NUT REMOVAL
CAUTION:
Install the special tools evenly, and so that the
maximum length will be attained within the
installation range.

2004 Mitsubishi Endeavor LS 2004 SUSPENSION Front - Endeavor

2004 HVAC
Heater Air Conditioning, Ventilation - Endeavor
GENERAL DESCRIPTION The heater and cooling units are combined in a single unit, which, with the mode
film damper and flow rate control valve in the heater unit, reduces ventilation
resistance, increases fan power, and decreases noise.
GENERAL SPECIFICATION SAFETY PRECAUTIONS Because R-134a refrigerant is a hydro fluorocarbon (HFC) which contains
hydrogen atoms in place of chlorine atoms, it will not cause damage to the ozone
layer.
Ozone filters out harmful radiation from the sun. To assist in protecting the ozone
layer, Mitsubishi Motors Corporation recommends an R-134a refrigerant recycling
device.
Refrigerant R-134a is transparent and colorless in both the liquid and vapor state.
Since it has a boiling point of -29.8°C (-21.64°F) at atmospheric pressure, it will be
a vapor at all normal temperatures and pressures. The vapor is heavier than air, non-
flammable, and non-explosive. The following precautions must be observed when
handlin
g R-134a.
ITEM
SPECIFICATION
Heater control assembly
Dial type
Compressor
MSC105CA
Compressor Model
Scroll type
Refrigerant and quantity g
(oz)
R-134a (HFC-134a), Approximately 560 - 600
(19.75 - 21.16)
WARNING:Wear safety goggles and gloves when servicing the
refrigeration system to prevent severe damage to
eyes and hands.

2004 Mitsubishi Endeavor LS
2004 HVAC Heater Air Conditioning, Ventilation - Endeavor


2004 Mitsubishi Endeavor LS
2004 HVAC Heater Air Conditioning, Ventilation - Endeavor