usb MITSUBISHI ENDEAVOR 2004 Service Workshop Manual

powertrain control module. If the connectors and wiring are normal, and
obviously the ECU is the cause of the trouble, replace the ECU. If in doubt, do
not replace the ECU.
TROUBLESHOOTING HINTS
Powertrain control module failed Malfunction of the A/C-ECU Damaged harness wires and connectors
DIAGNOSIS REQUIRED SPECIAL TOOLS:

MB991223: Harness Set MB991958: Scan Tool (MUT-III Sub Assembly)
MB991824: Vehicle Communication Interface (V.C.I.) MB991827: MUT-III USB Cable MB991910: MUT-III Main Harness A (Vehicles with CAN
communication system)
1.
STEP 1. Using scan tool MB991958, diagnose the CAN bus line.

NOTE: For a past trouble, you cannot find it by the scan tool CAN
bus diagnostics even if there is a failure in CAN bus lines.
In this case, refer to HOW TO USE TROUBLESHOOTING/
INSPECTION SERVICE POINTS
) and check the CAN bus
lines. You can narrow down the possible cause of the
trouble by referring to the DTC, which is set regarding the
CAN communication-linked ECUs (Refer to EXPLANATION
ABOUT THE MUT
-III CAN BUS DIAGNOSIS
).
CAUTION: To prevent damage to scan tool (MUT-III), always
turn the ignition switch to the "LOCK" (OFF)
position before connecting or disconnecting
scan tool (MUT-III).

2004 Mitsubishi Endeavor LS
2004 HVAC Heater Air Conditioning, Ventilation - Endeavor

TROUBLESHOOTING HINTS
Malfunction of middle-grade multi-center display unit Malfunction of the A/C-ECU Damaged harness wires and connectors
DIAGNOSIS REQUIRED SPECIAL TOOLS:

MB991223: Harness Set MB991958: Scan Tool (MUT-III Sub Assembly)
MB991824: V.C.I. MB991827: USB Cable MB991910: Main Harness A
STEP 1. Using scan tool MB991958, diagnose the CAN bus line.

1. Connect scan tool MB991958 to the data link connec
tor.
check the CAN bus lines. You can narrow down the
possible cause of the trouble by referring to the DTC, which
is set regarding the CAN communication-linked ECUs
(Refer to EXPLANATION ABOUT THE MUT
-III CAN BUS
DIAGNOSIS
).
CAUTION: To prevent damage to scan tool (MUT-III), always
turn the ignition switch to the "LOCK" (OFF)
position before connecting or disconnecting
scan tool (MUT-III).

2004 Mitsubishi Endeavor LS
2004 HVAC Heater Air Conditioning, Ventilation - Endeavor

TROUBLESHOOTING HINTS
Malfunction of the A/C-ECU. Malfunction of the powertrain control module.
DIAGNOSIS REQUIRED SPECIAL TOOLS:

MB991223: Harness Set MB991958: Scan Tool (MUT-III Sub Assembly)
MB991824: Vehicle Communication Interface (V.C.I.) MB991827: MUT-III USB Cable MB991910: MUT-III Main Harness A (Vehicles with CAN
communication system)
STEP 1. Using scan tool MB991958, diagnose the CAN bus line.

1. Connect scan tool MB991958 to the data link connec
tor.
In this case, refer to HOW TO USE TROUBLESHOOTING/ INSPECTION SERVICE POINTS
). and check the CAN bus
lines. You can narrow down the possible cause of the
trouble by referring to the DTC, which is set regarding the
CAN communication-linked ECUs (Refer to EXPLANATION
ABOUT THE MUT
-III CAN BUS DIAGNOSIS
).
CAUTION: To prevent damage to scan tool (MUT-III), always
turn the ignition switch to the "LOCK" (OFF)
position before connecting or disconnecting
scan tool (MUT-III).

2004 Mitsubishi Endeavor LS
2004 HVAC Heater Air Conditioning, Ventilation - Endeavor

relay system may be defective. TROUBLESHOOTING HINTS
Improper amount of refrigerant Malfunction of the air thermo sensor Malfunction of the ambient air temperature sensor Malfunction of the A/C pressure sensor Malfunction of the A/C compressor clutch relay Malfunction of the A/C refrigerant temperature switch Malfunction of the air conditioning compressor clutch Malfunction of the A/C-ECU Malfunction of the PCM Damaged harness wires or connectors
DIAGNOSIS REQUIRED SPECIAL TOOLS:

MB991223: Test Harness Set MB991958: Scan Tool (MUT-III Sub Assembly)
MB991824: Vehicle Communication Interface (V.C.I.) MB991827: MUT-III USB Cable MB991910: MUT-III Main Harness A (Vehicles with CAN
communication system)
STEP 1. Check the defogger and outside/inside air selection damper
control motor operation.

Q: Do the defogger and outside/inside air selection damper control motor
work normally?

YES:
Go to Step 2.
NO:
Refer to
INSPECTION PROCEDURE 10 MALFUNCTION OF
THE A/C
-ECU POWER SUPPLY SYSTEM
.

2004 Mitsubishi Endeavor LS
2004 HVAC Heater Air Conditioning, Ventilation - Endeavor

STEP 8. Replace the power transistor.

Q: Does the blower motor operate normally?

YES:
It can be assumed that this malfunction is intermittent. Refer to
HOW TO USE TROUBLESHOOTING/ INSPECTION SERVICE POINTS
.
NO:
Replace the A/C-ECU. Check that the air conditioning works
normally.
INSPECTION PROCEDURE 7: THE A/C INDICATOR FLASHES TECHNICAL DESCRIPTION (COMMENT) If the A/C indicator flashes, inadequate refrigerant quantity, the ambient air
temperature sensor circuit or the A/C pressure sensor circuit is suspected. TROUBLESHOOTING HINTS
Malfunction of the A/C pressure sensor Malfunction of the ambient air temperature sensor Malfunction of the A/C-ECU
DIAGNOSIS Required Special Tools:

MB991223: Test Harness Set MB991958: Scan Tool (MUT-III Sub Assembly)
MB991824: Vehicle Communication Interface (V.C.I.) MB991827: MUT-III USB Cable MB991910: MUT-III Main Harness A (Vehicles with CAN
communication system)
STEP 1. Using scan tool MB991958, read the diagnostic trouble code.

Check if an A/
C-ECU DTC is set.

2004 Mitsubishi Endeavor LS
2004 HVAC Heater Air Conditioning, Ventilation - Endeavor

Required Special Tool
:
MB991958: Scan Tool (MUT-III Sub Assembly)
MB991824: Vehicle Communication Interface (V.C.I.) MB991827: MUT-III USB Cable MB991910: MUT-III Main Harness A (Vehicles with CAN
communication system)
1. Ensure that the ignition switch is at the "LOCK" (OFF) position.
2. Start up the personal computer.
3. Connect special tool MB991827 to special tool MB991824 and the personal
computer.
4. Connect special tool MB991910 to special tool MB991824
5. Connect s
pecial tool MB991910 to the data link connector.
CAUTION: To prevent damage to scan tool MB991958, always
turn the ignition switch to the "LOCK" (OFF) position
before connecting or disconnecting scan tool
MB991958.

2004 Mitsubishi Endeavor LS
2004 HVAC Automatic Air Conditioning - Endeavor

6. Turn the power switch of special tool MB991824 to the "ON" position.
7. Start the MUT-III system on the personal computer. HOW TO READ AND ERASE DIAGNOSTIC TROUBLE CODES Required Special Tool:

MB991958: Scan Tool (MUT-III Sub Assembly)
MB991824: Vehicle Communication Interface (V.C.I.) MB991827: MUT-III USB Cable MB991910: MUT-III Main Harness A (Vehicles with CAN
communication system)
1. Connect scan tool MB991958 to the data link connector.
2. Turn the ignition switch to the "ON" position.
3. Select "Interactive Diagnosis" from the start-up screen.
4. Select "S
ystem Select."
NOTE: When the special tool MB991824 is energized, the
special tool MB991824 indicator light will be illuminated
in a green color.
NOTE: Disconnecting the scan tool is the reverse of the
connecting sequence, making sure that the ignition switch
is at the "LOCK" (OFF) position.
CAUTION: To prevent damage to scan tool MB991958, always
turn the ignition switch to the "LOCK" (OFF) position
before connecting or disconnecting scan tool
MB991958.
NOTE: If the battery voltage is low, diagnostic trouble codes will
not be set. Check the battery if scan tool MB991958 does
not display.

2004 Mitsubishi Endeavor LS
2004 HVAC Automatic Air Conditioning - Endeavor

Fig. 3: Connecting Special Tool MB991910 To Data Link Connector

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.

HOW TO READ DATA LIST Required Special Tool:

MB991958: Scan Tool (MUT-III Sub Assembly)
MB991824: Vehicle Communication Interface (V.C.I.) MB991827: MUT-III USB Cable MB991910: MUT-III Main Harness A (Vehicles with CAN
communication system)
1. Connect the scan tool MB991958 to the data link connector.
2. Turn the ignition switch to the "ON" position.
3. Select "Interactive Diagnosis" from the start-up screen.
4. Select "System Select."
5. Choose "Air Conditioner" from the "BODY" tab.
6. Select "MITSUBISHI."
7. Select "Data List."
8. Choose an a
ppropriate item and select the "OK" but
ton.
CAUTION: To prevent damage to scan tool MB991958, always
turn the ignition switch to the "LOCK" (OFF) position
before connecting or disconnecting scan tool
MB991958.

2004 Mitsubishi Endeavor LS
2004 HVAC Automatic Air Conditioning - Endeavor

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA
.
HOW TO PERFORM ACTUATOR TEST Required Special Tool:

MB991958: Scan Tool (MUT-III Sub Assembly)
MB991824: Vehicle Communication Interface (V.C.I.) MB991827: MUT-III USB Cable MB991910: MUT-III Main Harness A (Vehicles with CAN
communication system)
1. Connect scan tool MB991958 to the data link connector.
2. Turn the ignition switch to the "ON" position.
3. Select "Interactive Diagnosis" from the start-up screen.
4. Select "System Select."
5. Choose "Air Conditioner" from the "BODY" tab.
6. Select "MITSUBISHI."
7. Choose "Actuator Test" from "AUTO A/C" screen.
8. Choose an appropriate item and select the "OK" but
ton.
CAUTION: To prevent damage to scan tool MB991958, always
turn the ignition switch to the "LOCK" (OFF) position
before connecting or disconnecting scan tool
MB991958.

2004 Mitsubishi Endeavor LS
2004 HVAC Automatic Air Conditioning - Endeavor

If DTC B1001 or B1002 is stored as a past trouble, carry out diagnosis with
particular emphasis on wiring and connector(s) between the A/C-ECU and the
interior air temperature sensor. If the connectors and wiring are normal, and
obviously the ECU is the cause of the trouble, replace the ECU. If in doubt, do
not replace the ECU.
TROUBLESHOOTING HINT
Malfunction of connector. Malfunction of the harness. Malfunction of the interior temperature sensor. Malfunction of the A/C-ECU.
DIAGNOSIS Required Special Tools:

MB991223: Harness Set MB991958: Scan Tool (MUT-III Sub Assembly)
MB991824: Vehicle Communication Interface (V.C.I.) MB991827: MUT-III USB Cable MB991910: MUT-III Main Harness A (Vehicles with CAN
communication system)
STEP 1. Using scan tool MB991958, diagnose the CAN bus line.

Use scan tool MB991958 to diagnose the CAN bus lines.
1. Connect scan tool MB991958 to the data link connector.
2. Turn the ignition switch to "ON" position.
3. Diagnose the CAN bus line.

2004 Mitsubishi Endeavor LS
2004 HVAC Automatic Air Conditioning - Endeavor