Lift MITSUBISHI ENDEAVOR 2004 Service Repair Manual

Fig. 146: Identifying Special Tools (2 Of 2)

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
ON-VEHICLE SERVICE ABS SENSOR OUTPUT VOLTAGE MEASUREMENT Required Special Tool:
MB991219: Inspection Harness
1. Release the parking brake and lift up the vehicle.
2. Disconnect the ABS-ECU connector A-02, and then use special tool
MB991219 to measure the out
put volta
ge at the harness side connector.
NOTE: For vehicles with ASC, refer to WHEEL SPEED SENSOR
OUTPUT VOLTAGE MEASUREMENT
.

2004 Mitsubishi Endeavor LS
2004 BRAKES Anti-Lock Braking System (ABS) - Endeavor

2004 BODY & ACCESSORIES
Door - Endeavor
GENERAL DESCRIPTION OPERATION CENTRAL DOOR LOCKING SYSTEM The central door locking system operates the door lock actuator to lock or unlock
the doors and liftgate using the door lock switch built into the front power window
(main or sub) switch or key built into the driver's side door outside handle. The
system has the following operations and features:
All doors and liftgate can be locked using the door lock switch built into the
front power window (main or sub) switch. Insert the key into the driver's key cylinder and turn once to the unlock side to
unlock the driver's door. Turn the key once again to the unlock side to unlock
all doors and the liftgate. The key reminder function automatically unlocks all doors and liftgate when
door lock operation is performed and the front doors are opened while the key
is inserted into the ignition switch.
POWER WINDOWS When the power window (main or sub) switch is operated, the door windows will
open or close. This system has the following operations and features:
A power window lock switch on the power window main switch prevents the
door window glass from opening/closing with the front passenger's and rear
power window sub switch. The power window of the door window glass can be opened/closed for 30
seconds with the timer function after the ignition switch is turned OFF. (The
timer expires if the front door < LH or RH> is opened when the timer is in
operation). The power window main switch contains a one-touch down switch that will
automatically open the driver's side door window only.

2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Door - Endeavor


2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Door - Endeavor

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA
.
CIRCUIT BREAKER (INCORPORATED IN THE POWER WINDOW MOTOR) INSPECTION 1. Pull the power window switch to the UP position to fully close the door
window glass, and keep pulling the switch for an additional ten seconds.
2. Release the power window switch from the UP position and immediately press
it to the DOWN position. The condition of the circuit breaker is good if the
door window glass starts to move downwards within about 60 seconds. POWER WINDOW CHECK 1. Operate the power window switch of each door to verify that the power
windows operate properly. If they don't, then troubleshoot as described in
SYMPTOM CHART
.
2. Turn ON the power window lock switch of the power window main switch.
Then operate the passenger's door and rear door power window sub-switches to
ensure that they do not operate. If they do, replace the power window main
switch (Refer to DOOR GLASS AND REGULATOR
).
CENTRAL DOOR LOCKING SYSTEM INSPECTION Check the following. Troubleshoot if operations malfunction (Refer to SYMPTOM CHART
).
Insert the key into the driver's key cylinder and turn once to the unlock side to
unlock the driver's door. Turn the key once again to the unlock side to unlock
all doors and the liftgate. All doors and liftgate can be locked using the door lock switch built into the
front power window (main or sub < RH>) switch.
DOOR OUTSIDE HANDLE PLAY CHECK 1. Check that the door outside handle play is within the standard value range.
Standard value (B):
Front door: 10 +/- 3.5 mm (0.39 +/- 0.138 inch)
2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Door - Endeavor

Required Special Tools:
MB990480: Window Glass Holder MB990784: Ornament Remover MB991223: Harness Set
REMOVAL SERVICE POINTS << A >> WINDOW REGULATOR ASSEMBLY REMOVAL 1. Remove the door window glass installation bolts.
2. Lift the door window glass, and attach special tool MB990480 to the glass as
shown to prevent the glass from falling.
3. Remove the window re
gulator assembl
y and
power win
dow motor assembl
y.
CAUTION: If tinting film is adhered to the door window
glass, attach special tool MB990480 to the
outside of the glass to prevent the film from
peeling off.

2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Door - Endeavor

MOTORS MOTORS LOCATION SENDING UNITS & SENSORS SENDING UNITS & SENSORS LOCATION
4 .
Power Window Main Switch CPU
Integral to power window main switch.
See Fig. 15
.
SRS ECU
Under front of center console.Fig. 14
.
Sunroof ECU
At front of sunroof opening.Fig. 13
.
Component
Location
Door Lock Actuator (Left Front) (E-
20)
Rear of left front door.Fig. 77
.
Door Lock Actuator (Left Rear) (E-13)
Rear of left rear door.Fig. 77
.
Door Lock Actuator (Right Front) (E-
03)
Rear of right front door.Fig. 77
.
Door Lock Actuator (Right Rear) (E-
07)
Rear of right rear door.Fig. 77
.
Fuel Pump Module
In top of fuel tank.Fig. 64
.
Liftgate Actuator (F-11)
Lower center of liftgate. See Fig. 88
.
Power Steering Oil Pump
Lower right side of engine
compartment. See Fig. 36
.
Rear Blower Motor (C-20)
Rear of center console.Fig. 76
.
Rear Washer Motor (A-26)
In washer tank assembly.Fig. 79
.
Sunroof Motor Assembly
Right front of roof. See Fig. 62
.
Windshield Washer Motor (A-27)
In washer tank assembly.Fig. 79
.
Windshield Wiper Motor (A-03)
On left side of firewall.Fig. 79
.
Component
Location
ABS G Sensor Or G & Yaw Rate
Sensor
Under center console. See Fig. 67
.
Acceleration Pedal Position
Above accelerator pedal.Fig. 59
.

2004 Mitsubishi Endeavor LS
2004 MITSUBISHI Endeavor

GROUNDS GROUNDS LOCATION C13 (Black, 32 Pin)
Behind right kick panel.Fig. 76
.
C15 (2 Pin)
Behind right end of dash.Fig. 76
.
C24 (11 Pin)
Under front of center console.Fig. 76
.
C29 (Black, 32 pin)
Behind left kick panel.Fig. 76
.
C30 (43 Pin)
Behind left end of dash.Fig. 76
.
C31 (38 Pin)
Behind left end of dash.Fig. 76
.
C32 (16 Pin)
Behind left end of dash. See Fig. 76
.
C33 (6 Pin)
Behind left end of dash. See Fig. 76
.
D20 (Gray, 3 Pin)
Front of left rear wheelwell.Fig. 80
.
D22 (10 Pin)
Left "B" pillar.Fig. 80
.
D34 (10 Pin)
Right "B" pillar.Fig. 80
.
F02 (11 Pin)
Upper left corner of liftgate. See Fig. 88
.
F03 (1 Pin)
Upper left corner of liftgate. See Fig. 88
.
Component
Location
G1
Right side of engine compartment. See Fig. 20
.
G2
Right side of engine compartment.Fig. 20
.
G3
Left rear of engine compartment.Fig. 21
.
G4
Behind upper center of dash.Fig. 22
.
G5
Behind upper center of dash.Fig. 23
.
G6
Front center of roof.Fig. 24
.
G7
Behind instrument cluster.Fig. 25
.
G8
Behind lower center of dash.Fig. 26
.
G9
Center of liftgate.Fig. 27
.
G10
Front of engine compartment.Fig. 28
.
G11
Front of engine compartment.Fig. 28
.
G12
Left front of engine compartment.Fig. 29
.
G13
Near engine compartment relay box.Fig. 30
.
G14
Under right front seat.Fig. 31
.

2004 Mitsubishi Endeavor LS
2004 MITSUBISHI Endeavor

See Fig. 85
.
S079
In floor
harness,
above left
rear
wheelwell.
See Fig. 85
.
S080
In right front
door harness.
See Fig. 82
.
S081
In left front
door harness.
See Fig. 82
.
S082
In left front
door harness.
See Fig. 82
.
S083
In left front
door harness.
See Fig. 82
.
S085
In liftgate
harness,
center o
f
liftgate. See
Fig. 86 .
S086
In engine
compartment
harness, right
side o
f
engine
compartment.
See Fig. 84 .
In engine
compartment
harness
, right

2004 Mitsubishi Endeavor LS
2004 MITSUBISHI Endeavor

Fig. 86: Liftgate Splices

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Fi
g. 87: Diode
(Up To December 2003
)

2004 Mitsubishi Endeavor LS
2004 MITSUBISHI Endeavor

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA
.
Fig. 88: Liftgate

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.

2004 Mitsubishi Endeavor LS
2004 MITSUBISHI Endeavor

Fig. 54: Checking Thermostat Valve Opening Temperature

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2. Check that the amount of valve lift is at the standard value when the water is at
the full-opening temperature.
Standard value:
Full-opening temperature:100°C (212°F)
Amount of valve lift: 9.0 mm (0.35 inch) or more
NOTE: Measure the valve height when the thermostat is fully
closed, and use this measurement to compare the valve
height when the thermostat is fully open.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Cooling - Endeavor