power steering MITSUBISHI ENDEAVOR 2004 Service Repair Manual

Fig. 4: Checking Vibration Frequency (Power Steering Pump Belt)

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Using Tension Gauge Use a belt tension gauge to check that the belt tension is within specification. See
Fig. 5
an
d Fig. 6
. See DRIVE BELT ADJUSTMENT SPECIFICATIONS
table.

2004 Mitsubishi Endeavor Limited
2004 ENGINE COOLING Specifications & Drive Belt Routing - Endeavor

Fig. 6: Checking Drive Belt Tension (Power Steering Pump Belt)

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Measuring Belt Deflection Apply 22 lbs. (98 N) of force to the middle of the drive belt between the pulleys.
See Fig. 7
and Fig. 8
. Check that amount of deflection is within specifications. See
DRIVE BELT ADJUSTMENT SPECIFICATIONS
table.

2004 Mitsubishi Endeavor Limited
2004 ENGINE COOLING Specifications & Drive Belt Routing - Endeavor

Fig. 8: Checking Drive Belt Deflection (Power Steering Pump Belt)

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Drive Belt Specifications DRIVE BELT ADJUSTMENT SPECIFICATIONS Application
Measurement
Vibration FrequencyGenerator BeltPart No. MD368275During Adjustment
140-152 Hz
During Replacement
168-188 Hz
Part No. MN158101 & MN187016During Adjustment
150-163 Hz
During Replacement
180-202 Hz
Power Steering Pump Belt

2004 Mitsubishi Endeavor Limited
2004 ENGINE COOLING Specifications & Drive Belt Routing - Endeavor

ADJUSTING DRIVE BELTS Generator Belt
When Checked
124-160 Hz
During Adjustment
134-151 Hz
During Replacement
160-189 Hz
TensionGenerator BeltDuring Adjustment
121-143 Lbs. (539-
637 N)
During Replacement
176-221 Lbs. (785-
981 N)
Power Steering Pump BeltWhen Checked
66-110 Lbs. (294-490
N)
During Adjustment
77-99 Lbs. (343-441
N)
During Replacement
110-154 Lbs. (490-
686 N)
DeflectionGenerator BeltDuring Adjustment
0.35-0.40" (8.9-10.1
mm)
During Replacement
0.24-0.30" (6.2-7.5
mm)
Power Steering Pump BeltWhen Checked
0.48-0.64" (12.3-16.2
mm)
During Adjustment
0.52-0.59" (13.2-15.1
mm)
During Replacement
0.38-0.48" (9.6-12.3
mm)

2004 Mitsubishi Endeavor Limited
2004 ENGINE COOLING Specifications & Drive Belt Routing - Endeavor

1. Loosen the tensioner pulley fixing bolt. See Fig. 9
.
2. Temporarily tighten the tensioner pulley fixing nut to 7-15 ft. lbs. (10-20 N.m).
Ensure belt frequency, tension, or deflection is to specification. See DRIVE
BELT ADJUSTMENT SPECIFICATIONS
table.
Fig. 9: Adjusting Generator Drive Belt

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Power Steering Pump Belt 1. Loosen the tensioner pulley lock nut. See Fig. 10
.
NOTE: The tension will increase when the turning the adjusting
bolt clockwise, and decrease when turning adjusting
bolt counterclockwise.

2004 Mitsubishi Endeavor Limited
2004 ENGINE COOLING Specifications & Drive Belt Routing - Endeavor

2. Adjust the belt vibration frequency, tension, or deflection amount using the
adjusting bolt according to specifications. See Fig. 10
. See DRIVE BELT
ADJUSTMENT SPECIFICATIONS
table.
3. Tighten the lock nut to 29-43 ft. lbs. See Fig. 10
.
4. Tighten the adjusting bolt to 35-53 INCH lbs. (4-6 N.m). See Fig. 10
.
5. Check the belt vibration frequency, tension, or deflection and readjust as
necessary. See DRIVE BELT ADJUSTMENT SPECIFICATIONS table.
Fig. 10: Adjusting Power Steering Pump Drive Belt

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
DRIVE BELT ROUTIN
G
CAUTION: Check after turning the crankshaft one or more
rotations clockwise.

2004 Mitsubishi Endeavor Limited
2004 ENGINE COOLING Specifications & Drive Belt Routing - Endeavor

Fig. 12: Drive Belt Routing Power Steering Pump Belt)

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
SPECIFICATIONS COOLING SYSTEM SPECIFICATIONS COOLING SYSTEM SPECIFICATIONS Application
Specification
Coolant Replacement Interval
60,000 Miles
Coolant CapacityAWDWith Towing Kit
10.1 Qts. (9.6L)
Without Towing Kit
9.5 Qts. (9.0L)
FWD
9.5 Qts. (9.0L)
Pressure Cap
14-18 psi (.98-1.27

2004 Mitsubishi Endeavor Limited
2004 ENGINE COOLING Specifications & Drive Belt Routing - Endeavor

CONTROL UNITS CONTROL UNITS LOCATION
17 .
Fusible Link No. 1 - 5
On engine compartment relay box.Fi
g.
17 .
Fusible Link No. 26
At positive battery terminal
connection.Fig. 16
.
Junction Block
Left end of dash. See Fig. 19
.
Component
Location
ABS ECU
At right rear corner of engine
compartment. See Fig. 1
.
ABS/TCL ECU
At right rear corner of engine
compartment. See Fig. 1
.
A/C ECU
Center of dash. See Fig. 6
.
ACS/TCL ECU
At right rear corner of engine
compartment. See Fig. 1
.
Column ECU
Near top of steering column. See Fi
g. 8 .
Combination Meter ECU
In instrument cluster. See Fig. 5
.
ETACS ECU
Behind left side of dash, near junction
block.Fig. 7
.
Fan Control Module
Left front of engine compartment. See
Fig. 3
.
Front ECU
On engine compartment relay box.Fi
g. 2 .
Immobilizer ECU (From January
2004)
Center of dash.Fig. 9
.
Immobilizer ECU (Up To December
2003)
Next to steering column. See Fig. 10
.
Occupant Classification ECU (From
December 2004)
Under left front seat.Fig. 12
.
Powertrain Control Modul
e
Left front of en
gine com
partment.Fi
g.

2004 Mitsubishi Endeavor LS
2004 MITSUBISHI Endeavor

MOTORS MOTORS LOCATION SENDING UNITS & SENSORS SENDING UNITS & SENSORS LOCATION
4 .
Power Window Main Switch CPU
Integral to power window main switch.
See Fig. 15
.
SRS ECU
Under front of center console.Fig. 14
.
Sunroof ECU
At front of sunroof opening.Fig. 13
.
Component
Location
Door Lock Actuator (Left Front) (E-
20)
Rear of left front door.Fig. 77
.
Door Lock Actuator (Left Rear) (E-13)
Rear of left rear door.Fig. 77
.
Door Lock Actuator (Right Front) (E-
03)
Rear of right front door.Fig. 77
.
Door Lock Actuator (Right Rear) (E-
07)
Rear of right rear door.Fig. 77
.
Fuel Pump Module
In top of fuel tank.Fig. 64
.
Liftgate Actuator (F-11)
Lower center of liftgate. See Fig. 88
.
Power Steering Oil Pump
Lower right side of engine
compartment. See Fig. 36
.
Rear Blower Motor (C-20)
Rear of center console.Fig. 76
.
Rear Washer Motor (A-26)
In washer tank assembly.Fig. 79
.
Sunroof Motor Assembly
Right front of roof. See Fig. 62
.
Windshield Washer Motor (A-27)
In washer tank assembly.Fig. 79
.
Windshield Wiper Motor (A-03)
On left side of firewall.Fig. 79
.
Component
Location
ABS G Sensor Or G & Yaw Rate
Sensor
Under center console. See Fig. 67
.
Acceleration Pedal Position
Above accelerator pedal.Fig. 59
.

2004 Mitsubishi Endeavor LS
2004 MITSUBISHI Endeavor

SWITCHES SWITCHES LOCATION MISCELLANEOUS MISCELLANEOUS LOCATION Low & Reverse Solenoid Valve
In transaxle. See Fig. 74
.
Overdrive Solenoid Valve
In transaxle.Fig. 74
.
Second Solenoid Valve
In transaxle. See Fig. 74
.
Torque Converter Clutch Control
Solenoid Valve
In transaxle. See Fig. 74
.
Underdrive Solenoid Valve
In transaxle. See Fig. 74
.
Component
Location
A/C Refrigerant Temperature Switch
On rear of A/C compressor.Fig. 37
.
Brake Fluid Level Switch (A-04)
In brake fluid reservoir.Fig. 79
.
Hood Switch (A-15)
Left side of engine compartment. See
Fig. 79
.
Parking Brake Switch (C-34)
Under left end of dash. See Fig. 76
.
Power Steering Pressure Switch
Lower right side of engine
compartment.Fig. 36
.
Seat Belt Switch (Driver's Side) (D-29)
In driver's seat belt buckle.Fig. 80
.
Seat Belt Switch (Passenger's Side) (D-
39)
In passenger's seat belt buckle.Fig. 80
.
Transmission Range Switch
On top of transaxle.Fig. 56
.
Component
Location
A/C Compressor Assembly Connector
Right front of engine
compartment.Fig. 37
.
Audio Amplifier (C-11 & C-12)
Right end of dash. See Fig. 76
.
Capacitor (D-14)
Right kick panel.Fig. 76
.
Capacitor (Engine) (B-17)
Rear of engine. See Fig. 78
.
Contact Connector (F-13)
Above license plate light.Fig. 88
.

2004 Mitsubishi Endeavor LS
2004 MITSUBISHI Endeavor