service MITSUBISHI GALANT 1989 Service Repair Manual

35-134 SERVICE BRAKES - Electronic Control Unit
ELECTRONIC CONTROL UNIT
3EMOVAL AND INSTALLATIO
N
Removal steps
4*1. Electronic control unit connection
2. ABS bracket
l + 3. Electronic control
unit4. Bracket
Pre-removal and Post-installation
14A0696
M3sozAs
SERVICE POINTS OF REMOVAL
1. DISCONNECTION OF ELECTRONIC CONTROL UNIT
Unlock the connector and take the connector out.
SERVICE POINTS OF INSTALLATION
3. INSTALLATION OF ELECTRONIC CONTROL UNIT When installing the electronic control unit to the bracket,
fasten the connector’s ground wire to the bracket.After connecting the connector to the electronic control unit, secure the connector by the holding spring.
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36-1
PARKING
BRAKES
CONTENTSM36AA-
PARKING BRAKE CABLE
..,............................ 5 SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . . . . . . . .2
GeneralSpecifications
..................................2PARKING BRAKE LEVER ...............................4
ServiceSpecification .....................................2
SERVICE ADJUSTMENT PROCEDURES.. .....
2
TROUBLESHOOTING ......................................2Parking Brake Lever Stroke Check .............2
Parking Brake Switch Check . . . . . . ..__....._......_3

36-2PARKING BRAKES - Specifications/Troubleshooting/Service Adjustment Procedures
SPECIFICATIONS
GENERAL SPECIFICATIONS
ItemsSpecifications
TypeMechanical brake acting on rear wheels
Parking brake lever typeLever type
Cable arrangementV-type
SERVICE SPECIFICATION
Items
Standard value
Parking brake lever stroke Specifications5-7 notches
TROUBLESHOOTING
Symptom
Probable cause Remedy
Poor parking brake
function +Worn brake pad Poor condition of brake pad surface Replace
Parking brake cable sticking
Auto-adjuster malfunction Adjust
Excessive parking brake lever stroke
Adjust the parking brake lever
stroke or check the parking
brake cable arrangement
I
i
!14A023C
SERVICE ADJUSTMENT PROCEDURES
PARKING BRAKE LEVER STROKE CHECKM~~FEAJ
1.Pull the parking brake lever with a force of approx. 200 N
(45 Ibs.), and count the number of notches.
Caution
The 200 N (45 Ibs.) force of the parking brake lever must
be strictly observed.
Standard value: 5-7 notches
2.If the parking brake lever stroke is not the standard value,
adjust as described below.
(1) Remove the carpet in the floor console.
(2) Loosen the adjusting nut to the end of the cable rod,
thus freeing the parking brake cable.
(3) With the engine idling, firmly depress the brake pedal
five or six times and confirm that the pedal stroke stops
changing.
NOTE
If the pedal stroke stops changing, it indicates that the
automatic adjusting mechanism has functioned proper- ly to adjust the clearance
b&ween’the pads and the
disc to the correct value.
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PARKING BRAKES - Service Adiustment Procedures36-3
(4) Check to be sure that the clearance between the
stopper and the parking brake lever at the caliper side is
as shown in the figure.
NOTE
If the clearance between the parking brake lever and
the stopper exceeds 2 mm
(078 in.), the probable
causes are brake cable sticking, improper wiring, or a
malfunction of the automatic adjuster (within the rear
brake caliper), so it is necessary to check the parking
brake cable and to disassemble and check the rear
brake caliper.
(5) Turn the adjusting nut to adjust the parking brake lever stroke to within the standard value range.
Caution
If the number of brake lever notches engaged is less
than the standard value, the cable has been pulled excessively, and failure of the automatic adjuster
mechanism will result. Be sure to adjust it to within
the standard value.
(6) After making the adjustment, check to be sure that there is no play between the adjusting nut and the pin.
Also check to be sure that the adjusting nut is securely held at the nut holder.
(7) After adjusting the lever stroke, jack up the rear of the
vehicle.
(8) With the parking brake lever in the released position,
turn the rear wheel to confirm that the rear brakes are
not dragging.
PARKING BRAKE SWITCH CHECK M3SFDAB
(1) Disconnect the connector of the parking brake switch, and connect an ohmmeter to the parking brake switch and the
switch installation bolt.
(2) The parking brake switch is good if there is continuity when the parking brake lever is pulled and there is no continuity
when it is returned.
TSB Revision
I

36-6PARKING BRAKES - Parking Brake Cable
Identification mark
14A0441
SERVICE POINTS OF INSTALLATIONWXDAE
8. INSTALLATION OF PARKING BRAKE CABLE Check the parking brake cables for an identification mark
and install as appropriate on the left and right sides.
Item Identifica-
tion mark Left
Yellow
Green None
Red*
Blue*
1 Right 1 Orange BrownIWhiteI I
Yellow green* I
Green*
NOTE*: Vehicles with automatic seat belt
4. INSTALLATION OF CABLE END
(1) Connect the cable end to the brake shoe assembly.
(2) Install the brake shoe assembly.
(3) Turn the brake shoe adjuster to adjust the outside diameter of brake shoe to the specified value.
NOTE
Adjusting the outside diameter of brake shoe to thespecified value will facilitate adjustment of the shoe
clearance. .‘,,

I.**i:,1;q ,.’
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ALPHABETICAL INDEX1
A
ABS
Checking by the ABS Warnrng Light................
. 35-68-l
Troubleshooting ...........................
35-l 5-l
ABS POWER RELAY, Chec
k 35-74-l
ACCELERATOR CABLE
Inspection and Adjustment
13-398-l
Inspection and Adjustment ........ 13-329-l
ACCELERATOR SWITCH, Inspection and Adjustment 13-329-I
A/C COMPRESSOR CLUTCH RELAY
On-vehicle Inspection
.............
. 13-285-l
On-vehrcle
Inspection
.........
. 13-83-t
On-vehicle Inspection
......
. 13-176-l
ACTIVE-ECS ON-BOARD DIAGNOSTIC, Check......

. 338-88-I
ACTIVE-ECS RELAY.......................

. 338-141
-I
ACTIVE-ECS SENSOR....

.
...... ............ 338-138-I
ACTIVE-ECS SYSTEM
Checking by Using Alarm Light
.................
. 338-87-I
Operation Check ........................... 338-90-I
AERO PARTS..

.
........................... 51-18-l
AIR CLEANER...............................

. 15-9-I
AIR CLEANER ELEMENT
Inspection and Replacement
....................
. 15-6-l
Maintenance .......................... 00-39-l
AIR COMPRESSOR..........................

. 338-125-I
AIR CONDITIONING SWITCH
Emission control
...........................
.
17-21 -I
Heater, Air
Conditionrng
and Ventilation .............. 55-29-l
On-vehicle Inspection ................. 13-285-l
On-vehicle Inspection
...........
. 13-83-l
On-vehicle Inspection

..........
. 13-176-l
AIR TUBE..............

.
....................... 338-133-I
ALARM LIGHT, Check. ......................... 338-87-I
ALARM SYSTEM, Theft ..........................
54-165-11
ALIGNMENT
Front Wheel, Adjustment .......................
. 33A-5-l
Rear
Wheel, inspection ..................
. 34-23-l
Rear Wheel, Inspection
....................
. 34-5-l
ANTENNA ......................................
54-153-11
ANTI-LOCK BRAKING SYSTEM, Troubleshooting .........
.
35-15-1
ARM
Lower
......................
. 338-103-I
Lower Suspension>......................
.
33A-10-I
Lower
................... 34-28-l
Torsion
................
.
338-l 19-l
Torsion Suspension-FWD>
...................34-l 5-lTrailing
................. 34-31-l
Upper
.................. 34-28-l
AUDIO
SYSTEM................

.
.................
54-l 12-11
AUTO-CRUISE CONTROL. ..........................
. 13-408-I
AUTO-CRUISE CONTROL INDIVIDUAL PARTS, inspection..

. 13-401-I
AUTO-CRUISE CONTROL SYSTEM...................

. 13-332-l
AUTO-CRUISE CONTROL SYSTEM, Inspection..........

. 13-397-l
AUTOMATIC TRANSAXLE, Maintenance ................. 00-43-I
AXLE
Rear, Maintenance
...............................
. 00-45-I
Torsion
........................
.
338-l 19-l
Torsion .....

.
......................... 34-15-l
AXLE HUB
Rear
Disc Brakes> ...................... 27-8-l
Rear CFWD-Rear
Drum Brakes> ................... 27-6-l
AXLE SHAFT ..............................

.
27-17-1
B
BACKLASH. Total, Rear Axle, Check ............
. 27-15-l
BALL JOINT
Rotation Starting Torque Check ...................... 378-8-I
Tie Rod End, Staning Torque Check .................. 37A-15-l
Tie Rod End, Variation Check ....................... 37A-15-l
BALL JOINT SEALS, Maintenance ..................... 00-45-I
BAR
Stabilizer ....................

. 338-106-I
Stabilizer
...................
. 33A-13-l
Stabilizer Suspension-AWD>...............
. 34-37-l
BAROMETRIC PRESSURE SENSOR
On-vehicle Inspection
................
. 13-266-l
On-vehicle Inspection
13-53-l
On-vehicle Inspection
..........
. 13-154-l
BASIC IDLE SPEED
Adjustment
...........................
. 13-245-l
Adjustment
..................... 13-33-l
Adjustment
...................
. 13-133-l
BATTERY.........................................

.
54-2-11
BATTERY, Flat Remedy.
.............................
. 35-75-l
BEARING
Wheel, Adjustment ................

. 338-87-I
Wheel, Adjustment ............. 33A-5-l
BELT
Drive, Compressor, Adjustment
....................
. 55-17-l
Drive (For Water Pump and Generator), Maintenance ..... 00-41-I
Drive, Tension Adjustment ................. 11-61-I
Drive, Tension Adjustment ................. 11-12-l
Seat..........................................

. 52-39-l
Timing ...................... ......... 11-80-I
Timing................................

. 11-34-l
Timing, Maintenance ............................... 00-40-I
Timing, Tension Adjustment ................ 11-10-I
BLEEDING
Clutch
..........................................
. 21-6-l
4ws...........................................

. 370-4-I
Service Brakes. .................................. 35-57-l
Steering ........................................ 37A-22-l
BLOWER..........................................

. 55-32-l
BOOSTER
Brake
.........................................
. 35-85-l
Brake, Operating Inspection ......................... 35-54-l
BOOST METER, On-vehicle Inspection ... 13-311-l
BOOTS, Drive Shaft, Maintenance ....................... 00-45-I
BRAKE
Disc, Front
......................................
. 35-94-l
Disc, Rear.....................................

.
35-l 14-l
BRAKE BOOSTER
...................................
. 35-85-l
BRAKE BOOSTER, Operating Inspection .................. 35-54-l
BRAKE DISC
Front, Run-out Check.
.............................
. 35-63-l
Front, Run-out Correction ........................... 35-64-l
Front, Thickness Check ............................. 35-65-l
Rear, Run-out Check ............................... 35-66-l
Rear, Run-out Correction. ........................... 35-66-l
Rear, Thickness Check............................

. 35-66-l
BRAKE DRUM, tnside
Diameter, Check ................... 35-67-l
BRAKE FLUID LEVEL SENSOR, Check...................

. 35-54-l
BRAKE FLUID PRESSURE SWITCH
AWD-ABS (Up to 1991 Models)
....................
.
35-133-l
AWD-ABS
(Up to 1991 models), Check ...............
. 35-75-l
BRAKE HOSES, Maintenance ........................... 06-45-t
BRAKELINE
........................................
35-87-l

4ALPHABETICAL INDEX
DOHC-Turbo.................................
. 15-31-f
SOHC-8VALVE..................................

.
15-27-t
SOHC-1 GVALVE............................

.
15-28-l
EXHAUST PIPEDOH

C
......................... 15-33-I
SOHC.....................................

.
15-32-l
EXHAUST SYSTEM, Maintenance ..................... 00-45-I
F
FAN MOTOR
Condenser
.............................
.
55-48-l
Radiator...................

.
......... 14-12-I
FEEDER CABLE ..........................
54-l 55-11FENDER................................
.
42-61-t
FILLER DOOR, Fuel Tank.........................

.
42-60-I
FILLER TUBE CAP, Fuel Tank, Inspection...............

.
17-21 -I
FILTER
Engine 011. Maintenance ....................
. 00-41-I
Fuel ........................... 13-327-l
Fuel
....
.
...................
13-I 15-lFuel ........................
.
13-195
FITTINGS, Handling................................
. 55-22-l
FIXED SAS
Adjustment
........................
.
13-250-I
Adjustment
...................
.
13-138-I
FLAT BATTERY, Remedy............................

.
35-75-l
FLOOR CONSOLE................................

.
52-29-l
FLUID
Power Steering, Level Check
...................
. 37A-21-l
Power Steering, Replacement ................. 37A-21-l
Transaxle, Replacement ..................... 23-82-l
FLUID LEVEL, Transaxle, Inspection .................. 23-82-l
FOG LIGHT................

.
......................
54-94-11FOG LIGHT SWITCH................................
.
54-99-114WS, Function Check
..........................
. 37B-6-l
FRONT BRAKE DISC
Run-out Check
...................................
. 35-63-I
Run-out Correction ........................... 35-64-l
Thickness Check .............................. 35-65-l
FRONT DISC BRAKE.................................

. 35-94-l
FRONT DISC BRAKE PAD, Check and Replacement ......... 35-59-l
FRONT DOOR DRIP LINE WEATHERSTRIP 42-112-I
FRONT DOOR GLASS...............................

. 42-80-l
FRONT DOOR HANDLE.........................

. 42-96-l
FRONT DOOR LATCH...

.
......... .......... 42-96-l
FRONT DOOR
MOULDING
........................... 42-112-I
FRONT DOOR REGULATOR........................

. 42-80-I
FRONT DOOR TRIM.................................

. 42-76-l
FRONT DOOR WATERPROOF FILM....................

. 42-76-l
FRONT GRILLE..................................

. 51-12-l
FRONT SEAT,...................................

. 52-35-l
FRONT WHEEL ALIGNMENT Adjustment
.....................
. 338-86-I
Adjustment .................... 33A-5-l
FUEL FILTER
DOHC
.......................................
. 13-327-I
SOHC-8VALVE
.................................
13-l 15-l SOHC-IGVALVE
................................ 13-195-I
FUEL HOSES, Maintenance ............................
00-39-1
FUEL LINE
DOHC-AWD ..................................
.
13-326-l
DOHC-FWD....................................

.
13-324-l
SOHC-8VALVE
................................. 13-113-l
SOHC-1 ~VALVE............................

.
13-l 95-IFUEL PRESSURE
On-vehicle Inspection
On-vehicle Inspection

On-vehicle Inspection
FUEL PRESSURE SOLENOID ,
On-vehicle Inspection >
FUEL PUMP
On-vehicle Inspection
On-vehicle Inspection

On-vehicle Inspection
FUEL SYSTEM, Maintenanc

e
FUEL TANK
DOHC-AWD .,.......
DOHC-FW

D
SOHC-8VALVE
SOHC-16VALVE
FUEL TANK FILLER DOO

R
FUEL TANK FILLER TUBE CAP, Inspection
FUEL TANK PRESSURE CONTROL VALVE. 13-312-l
13-102-I
,.....13-I
92-l
13-307-I
......
13-258-l
....... 13-46-l
...... 13-147-l
....... 00-39-l
......
13-322-l
...... 13-318-l
..... 13-109-I
...... 13-195-I
....... 42-60-I
....... 17-21-I
....... 17-21-l
G
GARNISHES
51-13-l
GASKET
Cylinder Head 1 l-73-l
Cylinder Head 1 l-25-l
GAUGE UNIT, Engine Coolant Temperature
14-31-l
GEAR BOX, Power Steering 37A-32-l
GEAR OIL, Level Check
27-15-l
GENERATOR
16-g-11
GLASS
Door, Adjustmen
t
42-52-l
Door, Front 42-80-I
Door, Rear 42-83-l
Quarter Window 42-70-I
Window.............
.._......_...... 42-63-i
Window,Rear
42-72-i
GRILLE,Front
_. _. _.
51-12-l
G-SENSOR
Service Brakes
35-132-l
Output Voltage, Check 336-96-l
H
HANDLE
Door, Front
..........................
.
Door,Rear
...........................
Door Inside, Play Check. ..................
HAZARD SWITCH.........................
.
HEADLIGHTS............................

.
HEADLINING.............................

.
HEATED OXYGEN SENSOR, On-vehicle Inspection
>
...............................
HEATER CONTROL.......................
.
HEATER UNIT............................

.
HEIGHT SENSOR.........................

.
HIGH MOUNTED STOP LIGHT...............

.
42-96-1 42-99-l
42-52-l
54-98-11
54-92-11
52-31-l
13-290-I
55-25-l
55-30-I
338-l
35-l
54-96-11HIGH PRESSURE SWITCH (HIGH-PRESSURE TANK SIDE),Actuation Pressure Check. 338-94-I
16-42-11
42-55-l
42-50-I
54-l 03-11
54-105-11
HIGH TENSION CABLE, Spark Test
HOOD .__...._..._......__._...................
HOOD, Alignment Adjustment .
HOR

N
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . . HORNRELAY

._.._._....___.........__.._._..___
HOSE
Brake, Maintenance
.
00-45-I

6ALPHABETICAL INDEX
LOW PRESSURE SWITCH (LOW-PRESSURE TANK SIDE)
Actuation Pressure Check
.
M
MAIN MUFFLER
DOH
C
SOHC
MANIFOLD
Exhaust
Exhaust >
Exhaust

Exhaust
Intake >
Intake

Intake 1
Vacuum Inspection
Vacuum Inspection
MANUAL TRANSAXLE
AWD
FW
D
Maintenance
MASTER CYLINDER
Clutch
Service Brakes.
METER, Boost, On-vehrcle
Inspectron
METERS AND GAUGES
MIRROR, Door
MIRROR SWITCH. Remote Controlled
MIXTURE CONTROL [MFI) SYSTEM : : : : : :
MODE SELECTOR SWITCH EPS
MOTOR 15-30-I
15-31 -I
15-27-l
15-28-l
15-21-l
15-14-l
15-18-l
11-60-I
11-9-l
22-l 5-l
22-2-i
00-42-l
21-12-l
35-81 -I
13-311-I
54-8-11
51-33-l
51-34-l
17-29-l
37A-59-l
Idle Arr Control (DC Motor), On-vehicle Inspection
Idle Air Control (Stepper Motor), On-vehicle Inspection
>
Idle Speed Control (DC Motor),
6n-vehicle
Inspection
Starte
r
MOULDING
Door. Front
Door. Rear
Exterio
r
MOUNTING 42-112-l
42-1 14-l
51-15-l
Engine.
,,,.....
Transaxl
e
MUFFLER
Main
Main
> 32-4-l
32-5-l
15-33-l
15-32-I
N
NOISE. Compressor, Adjustmen

t
NORMAL VEHICLE HEIGHT, Check and Adjustment
OIL 55-23-l
338-88-I
0
Engine. Check
Engine. Check
1 : : 1 : 1
Engine, Maintenance.
.
Transaxle. Replacement

Transaxle. Replacement
Transfer. Replacemen
t
OIL COOLER HOSES, Transaxle
OIL FILTER, Engine, Maintenance. 11-57-l
11-7-l
00-41-I
22-18-l
22-4-l
23-82-l
23-l
00-l
00-41 -I338-95-I
15-33-l
15-32-l
13-l
84-l
13-298-l
13-93-l
16-19-f
OIL LEVEL
Gear, Check ............................
.
27-l 5-f
Transaxle, Inspection ....................

. 22-17-l
Transaxle, Inspection
......................
. 22-4-l
Transfer, Inspection ............................... 23-82-l
OIL LINE, Rear. .............. ..................... 378-13-I
OIL PAN
DOHC.....................................
. 11-71-l
SOHC......

.
.................................. 11-23-l
OIL PRESSURE SWITCH, Power Steering. Check ........... 37A-24-l
OIL PUMP Power Steering ................................. 37A-48-l
Power Steering, Pressure Test ...................... 37A-23-l
Rear..........

.
...
......................... 378-15-I
...
Rear, Discharge Flow Volume Check .................. 378-6-I “s
OIL SCREEN.
DOHC.....................................

.
11-71-l
SOHC.
......................................
.
1 l-23-l
OIL SEALS Camshaft .......................... 11-68-I
Camshaft
........................... 11-19-l
Drive Shaft. Replacement .................... 23-92-l
Drive Shaft, Replacement
................
. 22-18-l
Drive Shaft, Replacement
...................
. 22-4-l
Transfer, Replacement
...................
. 22-19-l
OUTPUT VOLTAGE,
G sensor, Check ..................
. 33B-96-l
OXYGEN SENSOR
On-vehicle
inspectron
............
.
13-87-l
On-vehicle Inspection .........

. 13-179-l
P
PAD
Disc Brake. Front, Check and Replacement ............
. 35-59-l
Disc Brake. Maintenance. ........................... 00-44-i
Disc Brake. Rear, Check and Replacement
’.............
. 35-65-l
PANEL. Loose ....................................... 42-62-l
PARKING BRAKE CABLE..............................

. 36-5-l
PARKING BRAKE LEVER...............................

. 36-4-l
PARKING BRAKE LEVER, Stroke Check...................

. 36-2-l
PARKING BRAKE SWITCH, Check.......................

. 36-3-l
PARK/NEUTRAL POSITION SWITCH
Adjustment ..................................... 23-84-l
On-vehrcle
Inspection ................ 13-284-l
On-vehicle Inspection A/T>......... 13-78-l
On-vehicle Inspection A/T>....... 13-172-l
PCV VALVE, Inspection
................................ 17-14-l
PEDAL
Brake
..........................................
. 35-76-l
Brake, Inspection
and Adjustment
.................... 35-53-l
Clutch.........................................

. 21-7-l
Clutch. Inspection
and Adjustment
..................... 21-5-l
PERFORMANCE TEST...............................

. 55-21-l
PIPE
Exhaust ................................15-33-1
Exhaust \-...............................

. 15-32-l
Water
....................... 14-26-l
Water
..........................
. 14-28-l
Water
................................
. 14-23-l
PLAY
End. Hub, Inspection
................. 338-86-I
End. Hub. Inspection ..............
. 26-6-l
End, Rear Wheel Bearing, Check
27-15-1End, Wheel Bearing, Adjustment .............
. 27-3-l