trunk MITSUBISHI GALANT 1989 Service Repair Manual

GENERAL - Vehicle Identification
OOA0192
Theft protection label
For
orIgInal parts
OOK619
For replacement parts
OOK621
VEHICLE SAFETY CERTIFICATION LABEL MWCF-
1.The vehicle safety certification label is attached to face of left door pillar.
2. This label indicates Gross Vehicle Weight Rating
(G.V.
W.R.), Gross Axle Weight Rating (G.A.W.R.) front, rear and
Vehicle Identification Number
(V.I.N.).
ENGINE MODEL STAMPINGM6ocG-.
1.The engine model number is stamped at the front side on the top edge of the cylinder block as shown in the
following.
Engine model Engine displacement 4G63
2.0
dm3 (122 cu.in.)
2. The engine serial number is stamped near the engine
model number, and the serial number cycles, as shown
below.
THEFT PROTECTION
MwclA9
In order to protect against theft, a Vehicle ldentificatlon
Number
(VIN) is stamped in, or attached as a label to, the
following major parts of the engine and transaxle. as
well as
main outer panels:
Engine cylinder block, Transaxle housing, Fender, Door, Quar-
ter panel, Hood, Trunk lid, Bumpers
In addition, a theft-protection label is attached to replacement
parts for the body outer panel main components, and the same
data are stamped into replacement parts for the engine and the
transaxle.
Cautions regarding panel repairs
1. When repainting original parts, do so after first mask-
ing the theft-protection label, and, after painting, be
sure to peel off the masking tape.
2. The theft-protection label for replacement parts is
covered by masking tape, so such parts can be painted
as is. The masking tape should be removed after
painting is finished.
3.The theft-protection label should not be removed from
original parts or replacement par-&

GENERAL - Table of Main Sealants and Adhesives00-47
Application
4. Interior adhesive
(1) Gluing of vinyl chloride
leather cloth Recommended brand 3M
Part No. EC-l 368 or equivalent
(2) Gluing of door weatherstrip and body 3M
ATD Part No.8001 or 3M
ATD Part No. 8011 oequivalent
(3) Sealing of grommets, packing and metal 3M
ATD Part No.8513
or equivalent
(4) l Gluing of headlining, interior materials l Gluing of fuel tank and pad 3M
Part No.
EC-1368 or 3M
ATD Part No.8080
01equivalent
j. Body sealant 3M
ATD Part No.8531 or 3M
ATD Part No.8646
or
l Sealing of sheet metal joints such as sheet metal, drip equivalent
rail, floor, body side panel, trunk, front panel, etc.
l Sealing of tailgate hinge
Chassis sealant (1) l Sealing of flanges and screws l Fuel gauge unit packing 3M
ATD Part No.8659
or equivalent
(2) Sealing of flange surfaces, screws, packing and dust 3M
ATD Part No.8663
or equivalent
cover l Differential carrier packing
l Dust cover for ball joint and linkage
l Packing for steering gear box, shims
l Rack support cover and top cover for steering gear
housing
l Joints, etc. of knuckle arm flanges
(3) Sealing of accelerator arm bracket and
firewallDrying sealant
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33B-114 ACTIVE-ELECTRONIC CONTROL SUSPENSION - ~:h%pension
REAR SUSPENSION ASSEMBLYM33GA-A
REMOVAL AND INSTALLATION
50-60 Nm
17-26 Nm 36-43 ftlbs.
12-19
ft.lbs. 2
,
9-14
‘Nm7-10 ftlbs.
Vehicles with A.B.S. 9-14 Nm
7-10 ft.lbs.
12A0366
Removal steps1. Parking brake cable
2. Brake tube and hose bracket
3. Rear disc brake
4. Brake disc
5. Hub cap
l + 6. Flange nut
7. Washer
8. Speed sensor
9. Rear axle assembly
10. Dust shield 200-260
Nm
12A0355
%I*Removal of Trunk Room Srde Tnm
Post-installation Operationl installation of Trunk Room SideTrim. (Refer to GROUP 52-Trims.)l Check the Brake Disc Runout, andAdjust.(Refer to GROUP
35-ServiceAdjustment. Procedures.)l Check the Rear Disc Brakes Drag-ging Torque, and Adjust.(Refer to GROUP
35-ServiceAdjustment Procedures.)achecking Parking Brake LeverStroke.(Refer to GROUP
36-ServiceAdjustment Procedures.)@Check the Rolling Diaphragm forDouble-folding.(Refer to P.33B-89.)
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33B-128 ACTIVE-ELECTRONIC CONTROL SUSPENSION - fi%?d Va’ve and
7-11 Nm5-8 ft.lbs.
4-6 Nm
3-4 ft.lbs.
Pre-removal Operation
I-im\.j -7
l Removal of Trunk Room Side Tr(Refer to GROUP 52-Trims.)
Air tube
0
\ e7” tiB991229
1210280
Rear solenoid valve removal steps
+e ,+ 1. Air tube
s
2. O-rings
8. Rear solenoid valve assembly
9. Rear solenoid valve bracket
12A0450
SERVICE POINTS OF REMOVAL
1. REMOVAL OF AIR TUBES
(1) Push the special tool inward, in direction
0 shown in the
figure, in order to expand the tabs of the joint.
(2) Pull out the air tube, together with the special
tool. in
direction
0.
Caution In order to prevent dust, dirt and other foreign
material from getting into the air tube, solenoid
valve and dryer openings. Cover these openings
with vinyl tape or similar material.
(3) For the air tube at the lower part of the dryer, loose
n
Hold to
prevent
turning.
the joint, and then pull off.
NOTE
When loosening the joint, use a spanner at the hexagonal part of the joint installation part so as to
prevent it from turning.
Joint
12AO278
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338-140 ACTIVE-ELECTRONIC CONTROL SUSPENSION - t:%%%=mb’y’
INDICATOR ASSEMBLY
SERVICE POINTS OF REMOVAL(1) Using a plastic trim tool, remove the indicator assembly from the instrument panel.
(2) Disconnect the connector and remove the indicator assembly.
INSPECTION
(1) Indicator light does not light (the circuit, light bulb, or LED have failed).
NOTE
Operate the ECS and check to see that the light bulbs and
LED light.
(2) Do the lights loose intensity when the lighting switch is placed at
50 0:and$D . For procedures for other
inspections, refer to the troubleshooting section.
CONTROL UNIT
SERVICE POINTS OF REMOVAL
(1) Remove the trunk side trim. (Refer to GROUP
52-Trims.)
(2) Remove the installation bolts and connectors, and then
remove the control unit.
INSPECTION Referring to the troubleshooting section, check whether there
is terminal voltage.
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34-6REAR SUSPENSION
- Rear Suspension Assembly
REAR SUSPENSION ASSEMBLY
REMOVAL AND INSTALLATION

10
17-26 Nm
12-19 “‘“s. y+.,
6 54 32w
dy4d
1
( t)e
._-.
l Removal of the Trunk Side Trim (Refer to
l installation of the Trunk Side Tnm (Referto GROUP 52-Trims.)l Parking Brake Lever Stroke Adjustment(Refer to GROUP
36-Service
Adjust-
Removal steps
Adjustment of wheel
bearing end play
(Refer
to GROUP 27-Service AdjustmentProcedures)1. Hubcap2.
Cotter
pin3. Lockcapl 44.
Wheel
bearing
nut5.
Washer
7:8.
9.10.11.
12.
13.
14.
M34GA.A
50-60 N
m
36-43 ft.lbs.
Outer

wheel bearing inner
raceBrake drumRear
drum
brake(Referto GROUP 35-Rear Drum Brakes)Parking brake
cableBrake
hose
and tube
bracket
Lateral rod mounting
bolt
CapShock
absorber
upper mounting
nut
Trailing
arm mounting
bolt7
20-*0~10Nm1440+7 ft.lbs.14AO438
12
40-50 N
m
29-36
ft.lbs.
80-100 Nm*58-72 ft.lbs.*
I
loo-120 Nm*72-87 ft.lbs.*
4*15. Rear suspension
assembly
12AO335NOTE
*. Indicates part which should be temporarily tightened, andthen
fully
tightened with the vehicle in the unladencondition.
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REAR SUSPENSION - Shock Absorber Assemblv
SHOCK ABSORBER ASSEMBLY
REMOVAL AND INSTALLATION
hl34NA-A
Pre-removal
and Post-installation Op-
r
*Removal and lnstallatlon of the TrunkSide Trim (Refer to GROUP
52-Trims.)
Removal steps
1.Cap
4*2. Shock
absorber
upper
mounting
nuts
4*3. Shock
absorber
lower mounting
bolt
4*4. Shock absorber
29-38 .,bs.-JLzd ’40-50 N
m
80-100 Nm*58-72 ft.lbs.*
NOTE*:
Indicates part which should be temporarily tightened, andthen fully
tightened with
the vehicle in the unladencondition.12AO462
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SERVICE POINTS OF REMOVALM34NsAA
2. REMOVAL OF SHOCK ABSORBER UPPER MOUNTING
NUT/B. SHOCK ABSORBER LOWER MOUNTING
BOLT/4. SHOCK ABSORBER
(1) Jack up the torsion axle and arm assembly in order to
raise it slightly.
Caution
1.Always insert a wooden block between the jack
receptacle and the axle beam and place the jack
at the center of the axle beam.
2.Be sure that the jack does not contact the lateral
rod.
(2) Remove the shock absorber’s upper mounting nut and lower mounting bolt, and then remove the shock
absorber.

34-24’ REAR SUSPENSION - Rear Suspension Assembly
REAR SUSPENSION ASSEMBLY
REMOVAL AND INSTALLATIONM24GA.B
9-14 N
m
7- 10 ftlbs.
7-11
ft.lbs.
IO-15 Nm /7-l 1 ft.lbs.
Removal steps
1. Shock absorber
installation nut2.
Brake tube bracket
installation boltl +3. Parking
brake
cable
end4*4.
Caliper
assembly5. Center exhaust pipe6.
Gasket7.
Gasket** I)+8.
Propeller
shaft installation
bolt and nut
lo-15 N
m
7- 11 ft.lbs.
-30-40 N
m
22-29
ftlbs.
12AO514
Post-installation Operation*Check of Wheel Alignment(Refer to P.34-23.)aCheck of Parking Brake Lever Stroke(Refer to GROUP 36-Service
Adjust-ment Procedures.) *Installation
of Trunk Room Trim(Refer to GROUP 52-Trims.)
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SERVICE BRAKES - G-Sensor
G-SENSOR
REMOVAL AND INSTALLATION
Pre-removal and Post-installation Op
*Removal and Installation of Floor
Con-
(Refer to GROUP
52-Floor Console.)l Removal and Installation of Trunk
<1991,1992 models>
g-14 Nm
M35OVAA

9-14 Nm
G-sensor (front) removal steps
1. Wiring harness connector
2. G-sensor (front)
3. G-sensor bracket
G-sensor (rear) removal steps
4. Wiring harness connector
5. G-sensor cover
6. G-sensor (rear)
7. G-sensor bracket
NOTEThe * symbol indicates with automatic transaxle.
INSPECTION
(1) Place the sensor on a level surface, then check that there
is conductance between the terminals.
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ALPHABETICAL INDEX5
Fuel, Maintenance.
.
Power Steering
Transaxle
011 Cooler
Vacuum
..,...,..,.......
Water >
Water
Water
HUB
End Play inspection
End Play, Inspection
Front Axl
e
Rear Axle

Rear Axle

>
HYDRAULIC UNIT
HYDRAULIC UNIT, Inspection
I 00-39-I
37A-58-I
23-l
00-l
17-4-I
14-26-I
14-28-l
14-23-l
338-86-I
26-5-l
26-l-l
27-8-l
27-6-1
35-121-l
35-70-t
IAC VALVE POSITION SENSOR, On-vehicle Inspection........................

.
13-162-l
IDLE AIR CONTROL MOTOR
DC Motor,
On-vehicle
Inspection
13-184-I
Stepper Motor, On-vehicle Inspection ....... 13-298-l
IDLE SPEED
Basic, Adjustment
.....................
.
13-245-l
Basic, Adjustment
...............
.
13-33-l
Basrc. Adjustment ...........

.
13-133-l
Curb, Inspection ................
...... 13-245-I
Curb, Inspection
..
.
...
...........
.
13-32-I
Curb, Inspection
.............
.
13-133-I
IDLE SPEED CONTROL MOTOR (DC Motor),
On-vehrcle Inspectron .............
.
13-93-l
IDLE SPEED CONTROL MOTOR POSITION SENSOR,On-vehicle Inspection ..............

.
13-64-I
IDLE-UP OPERATION, Check ....................... 55-24-l
IGNITION COIL
On-vehtcle
Inspection ................. 13-302-I
On-vehicle
Inspectron .........
.
13-96-l
On-vehicle
Inspection
.......
.
13-186-I
IGNITION POWER TRANSISTOR
On-vehrcle
Inspection ................ 13-302-I
On-vehicle Inspection
............. 13-96-l
On-vehicle
inspection .........
.
13-186-l
IGNITION SWITCH
Chassis Electrical.
...........................
.
.....
54-6-11
On-vehicle Inspection ..................
.
13-284-l
On-vehicle Inspection A/T>....
... 13-78-l
On-vehicle Inspection M/T>........ 13-77-l
On-vehicle Inspection A/T>....... 13-172-l
On-vehicle inspection GVALVE. M/T> ......
.
13-171 -IIGNITION SYSTEM...........................

.
16-32-11.....

.
IGNITION TIMING Adjustment ...........................
16-40-11
Adjustment 16-39-11.......
.
....................
INDICATOR...........................
.
.......... 33B-140-l
INDIVIDUAL PARTS, Auto-cruise Control, Inspection .......
13-401 -I
INFLATION PRESSURE, Tire, Check......................
.
31-4-l
INJECTORS
On-vehicle Inspection
..................
.
13-295-I
On-vehicle Inspection
...........
.
13-90-I
On-vehicle Inspection
........... 13-l
81-l
INSTRUMENT PANEL ................................. 52-22-l
INTAKE AIR TEMPERATURE SENSOR
Emission Control
..............................
.
17-21 -I
On-vehicle inspection
.................
.
13-263-l
On-vehicle Inspection
............
.
13-51-IOn-vehicle Inspection

INTAKE CHARGE PRESSURE CONTROL SYSTEM,Inspection . . . . . . . . . . . . . . .
INTAKE MANIFOLD
DOHC
,.. . . . . . . . . . . ,,... SOHC-WALVE
SOHC-l
GVALVE
K
KEY INTERLOCK MECHANISM, Check

.
KICKDOWN SERVO, Adjustment
KNOCK SENSOR, On-vehicle Inspection
KNUCKL
E
L
LASH ADJUSTERS
Check
>
Check
LATCHDoor, Fron
t
Door, Rear
LATERAL ROD
Active-EC
S
Rear Suspesion

LEAK, Refrrgerant. Repair Procedure
LEVELFluid, Transaxle, Inspection
Oil, Transfer, Inspection.
LEVERParking Brak
e
Parking Brake, Stroke Check
Selector, Operation Check.
Shift

Shift
LIDTrunk ._, . . . . . . . . . . . . .
Trunk, Adjustmen
t
LIGHT
......
......
......
.....
......
......
.....
......
......
......
......
......
......
......
......
......
......
......
......
......
.......
........
.......
........
........
........
........
........
........
........
........
........
........
........
........
........
........
Alarm, Chec

k
Rear Combination
Stop, High Mounted
LIGHTING SYSTEM
LINEBrake
Fuel
Fuel
Fuel
Fuel
Refrigerant
.
Vapor

Vapor
Vapor
Vapor
LINE PRESSURE, Adjustment
LININGBrake, Thickness Check.
Rear Drum Brake, Maintenance
LOOSE PANE
L
LOWER ARMActive-KS
Front Suspensio

n
Rear Suspesion

........
...............
.......
........
........
........
........
........
........
........
........
.........
.........
.........
.........
.........
........ 13-152-I
15-7-l
15-21 -I
15-14-I
15-18-I
23-83-1
23-86-i
13-287-l
26-6-l
11-57-1
1 l-7-l
42-96-l
42-99-l
338-l 17-l
34-14-I
’
55-21-I
23-82-l
23-82-l
36-4-l
36-2-l
23-83-l
22-19-l
22-9-l
42-57-l
42-50-I
338-87-I
54-95-11
54-96-11
54-38-11
35-87-I
13-326-I
13-324-I
13-113-I
13-I
95-l
55-54-l
13-326-I
13-324-l
13-I 13-l
13-195-1
23-88-l
35-67-l
00-44-I
42-62-i
338-l
03-l
33A-10-I
34-28-l