service MITSUBISHI iMiEV 2012 1.G Owner's Guide

7
Vehicle care and maintenance
Service precautions . . . . . . . . . . . . . . . . . . . . . . . .7- 2
Hood. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7- 4
View under the hood and
electric motor unit room . . . . . . . . . . . . . . . . . . .7- 6
Coolant/Hot water heater fluid. . . . . . . . . . . . . . . .7- 7
Washer fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7- 11
Brake fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7- 12
12V starter battery . . . . . . . . . . . . . . . . . . . . . . . . .7- 13
Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7- 18
Brake pedal free play . . . . . . . . . . . . . . . . . . . . . . .7- 25
Parking brake lever stroke . . . . . . . . . . . . . . . . . . .7- 25
Wiper blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7- 26
General maintenance . . . . . . . . . . . . . . . . . . . . . . .7- 27
For cold and snowy weather . . . . . . . . . . . . . . . . .7- 28
Fusible links . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7- 28
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7- 29
Replacement of light bulbs . . . . . . . . . . . . . . . . . .7- 35
Vehicle care precautions . . . . . . . . . . . . . . . . . . . .7- 49
Cleaning the inside of your vehicle . . . . . . . . . . . .7- 50
Cleaning the outside of your vehicle . . . . . . . . . . .7- 52
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7-2 Vehicle care and maintenance
7Service precautions
N00937300361
Taking regular care of your vehicle helps preserve its value and
appearance as long as possible.
This vehicle is an electric vehicle and is equipped with many
high-voltage components. Refer to “High-voltage compo-
nents” on page 1-41.
You can do some of the maintenance work described in this
manual by yourself, but the rest must be performed only by a
certified i-MiEV dealer.
If you discover a malfunction or other problem, have it cor-
rected by a certified i-MiEV dealer.
Also follow the instructions and take note of the precautions
for each procedure.High voltage components and wiring cables are located as
shown in the figure below.
WA R N I N G
!
Never touch, remove or disassemble the high- volt-
age components including high- voltage wires col-
ored orange and their connectors. Doing so can
result in a fire, property damage, electrocution and
serious injury or death.
These components are affixed with a label indicating
precautions for handling. Follow the instructions on
the label. Take your vehicle to a certified i-MiEV
dealer for any necessary maintenance.
1- Regular charge port
2- MCU
3- Main drive lithium-ion battery
4- Heater
5- Air conditioner compressor
6- High voltage connector
7- Service plug
8- Electric motor (Electric motor unit)
9- On board charger/DC-DC converter
10- Quick charge port
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7-10 Vehicle care and maintenance
7
To add coolant
N00955900011
Mitsubishi Genuine Coolant provides excellent protection
against corrosion and rust formation on all metals, including
aluminum.
If you need to add coolant often, the cooling system should be
pressure-tested for leaks. Take your vehicle to a certified i-
MiEV dealer for testing.
Reservoir cap
N00955800010
The reservoir cap (E) must be tightly sealed to prevent losing
coolant which may result in electric motor or nearby parts of
the room under the hood damage. Only use a Genuine
Mitsubishi Parts reservoir cap, or an approved equivalent.
Use “Dia Queen Super Long Life Coolant Premium” or an
equivalent*.
*: similar high quality ethylene glycol based non-silicate, non-
amine, non-nitrate and non-borate coolant with long life
hybrid organic acid technology
CAUTION
!
Do not use alcohol or methanol antifreeze or any
coolants that contain them. Using the wrong anti-
freeze can corrode aluminum parts.
The required concentration of anti-freeze differs
depending on the expected ambient temperature.
Above -31 °F (-35 °C): 50 % concentration of anti-
freeze
Below -31 °F (-35 °C): 60 % concentration of anti-
freeze
You can check the concentration level with a gauge
from an automotive supply store, or a certified i-
MiEV dealer or service station can check it for you.
Do not use water to adjust the concentration of cool-
ant.

Do not top off the tank with plain water only. Water
by itself boils at a lower temperature and does not
stop rust or freezing. If the water freezes, it will
damage your cooling system. Do not use tap water. It
can cause corrosion and rust.
WA R N I N G
!
Wait for the electric motor to cool down before
opening the reservoir cap. Otherwise hot steam or
boiling coolant could spray up from the reservoir
and scald you.
CAUTION
!
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7-20 Vehicle care and maintenance
7
Service DescriptionEXAMPLE: 95H
Maximum Load
Maximum load indicates the maximum load this tire is
designed to carry.Maximum Pressure
Maximum Pressure indicates the maximum permissible
cold tire inflation pressure for this tire.
Tire Identification Number (TIN)
The TIN may be found on one or both sides of the tire but
the date code may only be on one side. Look for the TIN
on the outboard side of tires as mounted on the vehicle. If
the TIN is not found on the outboard side then you will
find it on the inboard side of the tire.
EXAMPLE: DOT MA L9 ABCD 1504

95Load index
A numerical code associated with the maxi-
mum load a tire can carry.
HSpeed symbol
A symbol indicating the range of speeds at
which a tire can carry a load corresponding to
its load index under certain operating condi-
tions.
The maximum speed corresponding to the
speed symbol should only be achieved under
specified operating conditions. (i.e. tire pres-
sure, vehicle loading, road conditions and
posted speed limits)
WA R N I N G
!
Overloading of your tire is dangerous. Over-
loading can cause tire failure, affect vehicle
handling, and increase your stopping distance.
Use tires of the recommended load capacity for
your vehicle. Never overload them.
DOTDepartment of Transportation
This symbol certifies that the tire is in compli-
ance with the U.S. Department of Transporta-
tion tire safety standards, and is approved for
highway use.
MACode representing the tire manufacturing
location. (2 digits)
L9
ABCDCode representing the tire size. (2 digits)
Code used by tire manufacturer. (1 to 4 digits)
15Number representing the week in which the
tire was manufactured. (2 digits)
04Number representing the year in which the
tire was manufactured. (2 digits)
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Vehicle care and maintenance
7-21
7
Treadwear, Traction and Temperature GradesTreadwear
The treadwear grade is a comparative rating based on the wear
rate of the tire when tested under controlled conditions on a
specified government test course. For example, a tire graded
150 would wear one and one-half (1
1/2) times as well on the
government course as a tire graded 100. The relative perfor-
mance of tires depends upon the actual conditions of their use,
however, and may depart significantly from the norm due to
variations in driving habits, service practices and differences in
road characteristics and climate.
Traction
The traction grades, from highest to lowest, are AA, A, B and
C. Those grades represent the tire’s ability to stop on wet pave-
ment as measured under controlled conditions on specified
government test surfaces of asphalt and concrete. A tire
marked C may have poor traction performance.
Temperature
The temperature grades are A (the highest), B and C, represent-
ing the tire’s resistance to the generation of heat and its ability
to dissipate heat when tested under controlled conditions on a
specified indoor laboratory test wheel. Sustained high tempera-
ture can cause the material of the tire to degenerate and reduce
tire life, and excessive temperature can lead to sudden tire fail-
ure. The grade C corresponds to a level of performance which
all passenger car tires must meet under the Federal Motor Vehi-
cle Safety Standard No. 109. Grades B and A represent higher
levels of performance on the laboratory test wheel than the
minimum required by law.
Tire inflation pressures
N00939300860
Proper tire inflation pressure is essential for the safe and satis-
factory operation of your vehicle. The wrong tire pressure will
cause problems in three major areas:

Safety
Too little pressure increases flexing in the tire and can
cause tire failure. Too much pressure can cause a tire to
lose its ability to cushion shock. Objects on the road and
potholes could then cause tire damage that may result in
tire failure.

Economy
The wrong tire pressure can cause uneven wear patterns in
the tire tread. These abnormal wear patterns will reduce
the tread life, and the tire will have to be replaced sooner.
Too little pressure also makes it harder for the tire to roll,
and this uses up more power.

Ride comfort and vehicle stability
The superior riding experience built into your vehicle
partly depends on the correct tire pressure. Too much
pressure gives an uncomfortable and jarring ride. Too lit-
tle pressure feels as if your vehicle is slow to respond.
Unequal tire pressures can make steering your vehicle
uneven and unpredictable.
The correct tire pressure for your vehicle is listed on the plac-
ard attached to the sill of the driver’s door.
(Refer to “Tire and loading information placard” on page 9-4.)
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Vehicle care and maintenance
7-27
7 General maintenance
N00941500289
The next pages list the maintenance service recommended by
Mitsubishi Motors Corporation. In addition to the general
maintenance that needs to be performed at the times listed,
there are other parts which do not usually need regular mainte-
nance.
But, if any of these parts stops working properly, your vehicle
performance could suffer. Have these items checked if you
notice a problem with them.
See a certified i-MiEV dealer for assistance, if you have any
questions.Disc brake pads, rear drum brake linings and
rear wheel cylinders
N00941600033
Good brakes are essential to safe driving. Check the brake pads
and brake linings for wear and check the rear wheel cylinders
for leaks. For good braking performance, replace the brake
pads with the same type pads as the originals.Brake hoses
N00941700047
Brake hoses and tubing should be checked for:

Severe surface cracking, scuffing or worn spots. If the
fabric casing of the hose is showing through any cracks or
worn spots in the rubber hose cover, the hose should be
replaced. The brakes can fail if the hose wears through.

Improper installation may cause twisting, or wheel, tire or
chassis interference.
Ball joint, steering linkage seals and drive shaft
boots
N00941800077
Check the following parts for damage and grease leaks:

Ball joint boots of the front suspension and steering link-
age

Bellows on both ends of the drive shaftHood lock release mechanism and safety catch
N00942500114
The hood lock release mechanism and hood safety catch should
be checked, cleaned, and oiled when needed for easy move-
ment and to stop rust and wear. Use Multipurpose Grease
NLGI Grade 2 sparingly for all sliding parts of the hood latch
and release lever. Work the grease into the hood lock mecha-
nism until all the movable surfaces are covered.
Also, put a light coat of the same grease on the safety catch
wherever moving parts touch.
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8-2 Customer assistance/Reporting Safety Defects
8Consumer information (For vehicles sold in
U.S.A.)
N01047100171
This information is provided in compliance with the require-
ments of the National Highway Traffic Safety Administration,
Department of Transportation. It provides the purchasers
and/or prospective purchasers with information on reporting
safety defects. Uniform tire quality gradingDOT quality grades - All passenger vehicle tires must conform
to Federal Safety Requirements in addition to these grades. The
specific grade rating in each grade category is shown on the
side wall of the tires on your vehicle. Treadwear The treadwear grade is a comparative rating based on the wear
rate of the tire when tested under controlled conditions on a
specified government test course. For example, a tire graded
150 would wear one and one-half (1
1/2) times as well on the
government course as a tire graded 100. The relative perfor-
mance of tires depends upon the actual conditions of their use,
however, and may depart significantly from the norm due to
variations in driving habits, service practices and differences in
road characteristics and climate.
Traction AA, A, B, C The traction grades, from highest to lowest, are AA, A, B and
C. Those grades represent the tire’s ability to stop on wet pave-
ment as measured under controlled conditions on specified
government test surfaces of asphalt and concrete. A tire
marked C may have poor traction performance.
Temperature A, B, CThe temperature grades are A (the highest), B and C, represent-
ing the tire’s resistance to the generation of heat and its ability
to dissipate heat when tested under controlled conditions on a
specified indoor laboratory test wheel. Sustained high tempera-
ture can cause the material of the tire to degenerate and reduce
tire life, and excessive temperature can lead to sudden tire fail-
ure. The grade C corresponds to a level of performance which
all passenger car tires must meet under the Federal Motor Vehi-
cle Safety Standard No. 109. Grades B and A represent higher
levels of performance on the laboratory test wheel than the
minimum required by law.
WA R N I N G
!
The traction grade assigned to this tire is based on
straight-ahead braking traction tests, and does not
include acceleration, cornering, hydroplaning, or
peak traction characteristics.
WA R N I N G
!
The temperature grade for this tire is established for
a tire that is properly inflated and not overloaded.
Excessive speed, underinflation, or excessive load-
ing, either separately or in combination, can cause
heat buildup and possible tire failure.
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Alphabetical index
1
A
Accessory (installation) 1-7
Acoustic vehicle alerting system (AVAS) 3-38
Active stability control 3-46
ASC indicator 3-48
ASC OFF indicator 3-48
ASC OFF switch 3-47
Skid control function 3-47
Traction control function 3-46
Air conditioning 5-6
Important air conditioning operating tips 5-17
Air purifier 5-18
Aluminum wheels 7-55
Antenna 5-40
Anti-lock braking system 3-41
Warning light 3-42
,3-43
ASC 3-46
ASC indicator 3-48
ASC OFF indicator 3-48
ASC OFF switch 3-47
Assist grip 3-131
Audio
AM/FM electronically tuned radio with CD player 5-18
Error codes 5-37
Handling of compact discs 5-38
Steering wheel audio remote control switch 5-34
B
Back up lights
Bulb capacity 7-36
Replacement 7-42
Ball joint, steering linkage seals and drive shaft boots 7-27
Battery
Disconnection and connection 7-16
During cold weather 7-15
Main drive lithium-ion battery 1-4
12V starter battery charging system warning light 3-74
Bluetooth
® 2.0 interface 3-91
Brake
Anti-lock braking system 3-41
Braking 4-8
Fluid 7-12,9-10
Hose 7-27
Parking brake 3-25
Parking brake lever stroke 7-25
Pedal 3-39
Pedal free play 7-25
Power brakes 3-39
Service brake 3-39
Warning light 3-73
Brake assist system 3-40
Break-in recommendations 3-2
Bulb capacity 7-36
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Alphabetical index
6Force limiter 2-23
Front passenger seat belt warning light 2-18
Maintenance and inspection 2-34
Pre-tensioner 2-21
Seat belt extender 2-20
Seat belt instructions 2-14
Seat belt use during pregnancy 2-21
Service brake 3-39
Service precautions 7-2
Service reminder 3-61
,3-63
Skid control function 3-47
Snow tires 7-24
Speedometer 3-59
Steering
Wheel lock 3-32
Stop lights
Bulb capacity 7-36
Replacement 7-42
Storage spaces 3-128
Sun visors 3-122
Supplemental Restraint System 2-35
How the Supplement Restraint System works 2-39
Servicing 2-57
Warning light 2-44
T
Tail lights
Bulb capacity 7-36
Replacement 7-42Theft-alarm system 3-18
Tire
Quality grading 8-2
Tire pressure monitoring system 3-49
Tire repair kit 6-7
Tires 7-18
Inflation pressure 7-21
Maintenance 7-23
Replacing tires and wheels 7-23
Rotation 7-24
Size (tire and wheel) 9-9
Snow tires 7-24
Tire and loading information placard 4-10
,9-4
Tire chains 7-24
Tread wear indicators 7-23
Towing 6-19
Traction control function 3-46
Trailer towing 4-14
Transmission 3-33
Selector lever operation 3-33
Selector lever position indicator 3-34
Selector lever positions 3-35
Trip odometer 3-61
,3-63
Turn signal lights
Indicators 3-72
Lever 3-82
U
USB input terminal 3-117
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NOTE
Maintenance recordName of Owner Date of Purchase
Address of Owner Model of Vehicle
Name and Address of Dealer Vehicle Identification Number
Service Performed DateKilometers
MilesInspection and Maintenance Item
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