brake MITSUBISHI L200 2013 (in English) Service Manual

Jacking up the vehicleE00801001436
1. Park the vehicle on level and stable ground.
2. Set the parking brake firmly.
3. On vehicles with manual transmission, turn
the ignition key to the “LOCK” position,
move the gearshift lever to the “R” (Reverse)
position.
On vehicles with automatic transmission,
move the selector lever to the “P” (PARK) po-
sition, turn the ignition key to the “LOCK”
position.
4. Turn on the hazard warning flashers and set
up a warning triangle, flashing signal lamp,
etc., at an adequate distance from the vehi-
cle, and have all your passengers leave the ve-
hicle.
5. To prevent the vehicle from rolling when it
is raised on the jack, place chocks or blocks
(A) at the tyre that is diagonally opposite
from the tyre (B) you are changing.WARNINGl Be sure to apply chocks or blocks to the
correct tyre when jacking up the vehicle.
If the vehicle moves while jacked up, the
jack could slip out of position, leading to
an accident.
NOTE
l The chocks shown in the illustration do not
come with your vehicle. It is recommended
that you keep one in the vehicle for use if nee-
ded.
l If chocks are not available, use stones or any
other objects that are large enough to hold
the wheel in position.
6. Get the spare wheel, jack and jack handle
ready.
7. Place the jack under one of the jacking
points shown in the illustration. Use the jack-
ing point closest to the tyre you wish to
change.
2WD vehicles with 15 inch wheelsC-Front jacking point (2WD vehicles with 15
inch wheels)
2WD vehicles with 16 inch wheels and 4WD ve-
hicles
D-Front jacking point (2WD vehicles 16 inch
wheels and 4WD vehicles)
For emergencies
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5.Remove the hanger disc (G) from the spare
wheel.
To install
1.Install the hanger disc (A) in the wheel disc
hole.
2. Turn the wheel nut wrench (B) clockwise to
wind up the chain.
NOTE
l Confirm that the hanger disc is securely fit-
ted in the wheel disc hole when the wheel is
just lifted off the ground.
3. After winding up the spare wheel sufficient-
ly, make sure it is not loose (the tightening
torque should be approximately 40 Nm) then
withdraw the jack handle, taking care not to
turn it in the reverse direction.
CAUTIONl The spare wheel should always be secure-
ly in position.
If a flat tyre is changed, put the flat tyre
in the spare wheel mounting position
with the wheel outer surface upward, and
use the wheel nut wrench to secure it firm-
ly.How to change a tyre E00801202653
Before changing a tyre, first stop your vehicle in a
safe, flat location. 1. Park the vehicle on level and stable ground.
2. Set the parking brake firmly.
3. On vehicles with manual transmission, turn
the ignition key to the “LOCK” position,
move the gearshift lever to the “R” (Reverse)
position.
On vehicles with automatic transmission,
move the selector lever to the “P” (PARK) po-
sition, turn the ignition key to the “LOCK”
position.
4. Turn on the hazard warning flashers and set
up a warning triangle, flashing signal lamp,
etc., at an adequate distance from the vehi-
cle, and have all your passengers leave the ve-
hicle.
5. To prevent the vehicle from rolling when it
is raised on the jack, place chocks or blocks
(A) at the tyre that is diagonally opposite
from the tyre (B) you are changing.
For emergencies
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The regulations concerning towing may differ from
country to country. It is recommended that you
obey the regulations of the area where you are driv-
ing your vehicle.Towing the vehicle by a tow truckCAUTIONl This vehicle must not be towed by a tow
truck using sling lift type equipment
(Type A) as illustrated. Using a sling lift
will damage the bumper and front end.
l On 4WD vehicles, be sure to shift the trans-
fer shift lever to “2H” position and trans-
port the vehicle with the driving wheels
on a carriage (Type C, D or E) as illustra-
ted. Never try to tow with the transfer
shift lever in “4H” or “4L” position (easy
select 4WD), “4H”, “4HLc” or “4LLc” po-
sition (super select 4WD) and with the
front or rear wheels on the ground (Type
B or C) as illustrated. This could result in
driving system damage or the vehicle
may jump at the carriage. If you cannot
shift the transfer shift lever to the “2H”
position or the transmission is malfunc-
tioning or damaged, transport the vehicle
with all wheels on a carriage (Type D or
E) as illustrated.
l If your vehicle equipped with the Active
Stability & Traction Control system
(ASTC), if the vehicle is towed with the ig-
nition switch in the “ON” position and on-
ly the front wheels or only the rear
wheels raised off the ground, the active
Traction Control System may operate, re-
sulting in an accident.
l On 2WD vehicles, if the transmission is
malfunctioning or damaged, transport
the vehicle with the driving wheels on a
carriage (Type C, D or E) as illustrated.CAUTIONl If you tow a vehicle with automatic trans-
mission with the driving wheels on the
ground (Type B) as illustrated, make sure
that the towing speed and distance given
below are never exceeded, causing dam-
age to the transmission.

Towing speed: 50 km/h (30 mph)
Towing distance: 50 km (30 miles)

For the towing speed and the towing dis-
tance, follow the local driving laws and
regulations.
Towing with front wheels off the ground (Type B)
Place the gearshift lever in the “N” (Neutral) posi-
tion (manual transmission) or the selector lever in
the “N” (NEUTRAL) position (automatic transmis-
sion).
Release the parking brake.
CAUTIONl Never tow an automatic transmission ve-
hicle with the front wheels up (and the
rear wheels on the ground) (Type B)
when the automatic transmission fluid lev-
el is low. This may cause serious and ex-
pensive damage to the transmission.
For emergencies
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Towing with rear wheels off the ground (Type C)
Place the gearshift lever in the “N” (Neutral) posi-
tion (manual transmission) or the selector lever in
the “N” (NEUTRAL) position (automatic transmis-
sion). Turn the ignition key to the “ACC” position
and secure the steering wheel in a straight ahead po-
sition with a rope or tie-down strap. Never place
the ignition switch in the “LOCK” position when
towing.
Emergency towing
If towing service is not available in an emergency,
your vehicle may be temporarily towed by a cable
or chain secured to the towing hook.
If your vehicle is to be towed by another vehicle,
pay careful attention to the following points.
If your vehicle is to be towed by anoth-
er vehicle 1.The front towing hooks (A) and rear towing
hook (B) are located as shown in the illustra-
tion. Secure the tow rope to the towing hook.

Front (2WD vehicles with 15 inch wheels)Front (2WD vehicles with 16 inch wheels and
4WD vehicles)Rear*
NOTE
l Using any part other than the designated tow-
ing hooks could result in damage to the vehi-
cle body.
l Using a wire rope or metal chain can result
in damage to the vehicle body. It is best to
use a non-metallic rope. If you use a wire
rope or metal chain, wrap it with cloth at any
point where it touches the vehicle body.
l Take care that the tow rope is kept as horizon-
tal as possible. An angled tow rope can dam-
age the vehicle body.
l Secure the tow rope to the same side towing
hook, to keep the tow rope as straight as pos-
sible.
2. Keep the engine running. If the engine is not running, turn the ignition
key to the “ACC” or “ON” position to un-
lock the steering wheel.CAUTIONl When the engine is not running, the
brake booster and power steering pump
do not operate. This means higher brake
depression force and higher steering ef-
fort are required. Therefore, vehicle oper-
ation is more difficult than usual.
l Do not leave the key in the “LOCK” posi-
tion. The steering wheel will lock, causing
loss of control.
3. Place the gearshift lever in the “N” (Neutral)
position (manual transmission) or the selec-
tor lever in the “N” (NEUTRAL) position (au-
tomatic transmission).
4. On 4WD vehicles, the transfer shift lever to
“2H” position.
5. Turn on the hazard warning lamps if required by law.
( Follow the local driving laws and regula-
tions.)
6. During towing make sure that close contact
is maintained between the drivers of both ve-
hicles, and that the vehicles travel at low
speed.
For emergencies
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WARNINGlTo prevent entry of exhaust gas from the
towing vehicle, set your air selection lever
to the recirculation position.
l Avoid sudden braking, sudden accelera-
tion and sharp turning; such operation
could cause damage to the towing hooks
or the tow rope.
People in the vicinity could be injured as
a result.
l When towing or being towed down a long
slope, the brakes may overheat reducing
the effectiveness. In this situation, have
your vehicle transported by a tow truck.
l When the vehicle with automatic trans-
mission is to be towed by another vehicle
with all the wheels on the ground, make
sure that the towing speed and distance
given below are never exceeded, causing
damage to the transmission.

Towing speed: 50 km/h (30 mph)
Towing distance: 50 km (30 miles)

For the towing speed and the towing dis-
tance, follow the local driving laws and
regulations.
If your vehicle tows another vehicle (vehicles with
rear towing hook only)
The rear towing hook is located as shown in the il-
lustration. Secure the tow rope to the rear towing
hook.
NOTE
l Using any part other than the designated tow-
ing hook could result in damage to the vehi-
cle body.CAUTIONl On vehicles with super select 4WD, when
you are going to tow another vehicle,
move the transfer shift lever to “4H” posi-
tion.
Selecting “2H” drive may increase the dif-
ferential oil temperature, resulting in pos-
sible damage to the driving system.
Further, the drive train will be subjected
to excessive loading possibly leading to oil
leakage, component seizure, or other seri-
ous faults.NOTE
l Your vehicle should only be used to tow an-
other vehicle if the weight of the other vehi-
cle is less than the weight of your vehicle.
For emergencies
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Operation under adverse drivingconditions E00801702762
If your vehicle becomes stuck in sand,
mud or snow
If the vehicle becomes stuck in snow, sand, or
mud, it can often be moved with a rocking motion.
Move the selector lever alternately between the
Sport Mode and “R” (REVERSE) position (with
manual transmission, between 1 st
and Reverse),
while applying slight pressure to the accelerator ped-
al.
Avoid racing the engine or spinning the wheels. Pro-
longed efforts to free a stuck vehicle may result in
overheating and transmission failure. Allow the en-
gine to idle for a few minutes to let the transmis-
sion cool between rocking attempts.
If the vehicle remains stuck after several rocking at-
tempts, seek other assistance.WARNINGl When attempting to rock your vehicle out
of a stuck position, be sure that the area
around the vehicle is clear of people and
physical objects. The rocking motion may
cause the vehicle to suddenly launch for-
ward or backward, causing injury or dam-
age to nearby people or objects.
On 2WD vehicles, it is recommended to start the ve-
hicle with parking brake partially, but not complete-
ly, applied by slightly pulling the parking brake lev-
er.
After the vehicle has become free, do not forget to
release the parking brake.
NOTE
l Depress the accelerator pedal gradually when
starting the vehicle.
On a flooded road l Avoid flooded roads. Water could enter the
brake discs, resulting in temporarily ineffec-
tive brakes. In such cases, lightly depress the
brake pedal to see if the brakes operate prop-
erly. If they do not, lightly depress the pedal
several times while driving in order to dry
the brake pads.
l When driving in rain or on a road with many
puddles a layer of water may form between
the tyres and the road surface.
This reduces a tyre’s frictional resistance on
the road, resulting in loss of steering stability
and braking capability.

To cope with this, observe the following items: (a)Drive your vehicle at slow speed. (b)Do not drive on worn tyres. Always
maintain the specified tyre inflation
pressures.
On a snow-covered or frozen road
l When driving on a snow-covered or frozen
road, it is recommended that you use snow
tyres or tyre chains.
Refer to the “Snow tyres” and “Tyre chains”
sections.
l Avoid high-speed operation, sudden acceler-
ation, abrupt brake application and sharp cor-
nering.
l Depressing the brake pedal during travel on
snowy or icy roads may cause tyre slippage
and skidding. When traction between the
tyres and the road is reduced the wheels may
skid and the vehicle cannot readily be
brought to a stop by conventional braking
techniques. Braking will differ, depending
upon whether you have anti-lock brake sys-
tem (ABS). If you do have ABS, brake by
pressing the brake system pedal hard, and
keeping it pressed. If you do not have ABS,
pump the brake pedal with short rapid jabs,
each time fully applying and fully releasing
for greatest effect.
l Allow extra distance between your vehicle
and the vehicle in front of you, and avoid sud-
den braking.
l Accumulation of ice on the braking system
can cause the wheels to lock. Pull away from
a standstill slowly after confirming safety
around the vehicle.CAUTIONl Do not press the accelerator pedal rapid-
ly. If the wheels break free of the ice, the
vehicle could suddenly start moving and
possibly cause an accident.
On a bumpy or rutted road
l Drive as slow as possible when driving on
bumpy or rutted roads.
For emergencies
6-24 OKTE13E1
6

CAUTIONlAfter washing the vehicle, drive the vehi-
cle slowly while lightly depressing the
brake pedal several times in order to dry
out the brakes.
Leaving the brakes wet could result in re-
duced braking performance. Also, there
is a possibility that they could freeze up
or become inoperative due to rust, render-
ing the vehicle unable to move.
l When using an automatic car wash, pay
attention to the following items, referring
to the operation manual or consulting a
car wash operator. If the following proce-
dure is not followed, it could result in dam-
age to your vehicle. • The outside mirrors are retracted.
• If your vehicle is equipped with the pil-
lar antenna, it can be retracted.
• If your vehicle is equipped with the
roof antenna, it can be removed.
During cold weather
Salt and other chemicals spread on the roads in
some areas in winter can have a harmful effect on
the vehicle body. You should therefore wash the ve-
hicle as often as possible in accordance with our
care-instructions. It is recommended to have a pres-
ervative applied and the underfloor protection
checked before and after the cold weather season.
After washing your vehicle, wipe off all water-
drops from the rubber parts around the doors to pre-
vent the doors from freezing.
NOTE
l To prevent freezing of the weatherstripping
on the doors, bonnet, etc., they should be trea-
ted with silicone spray.Waxing E00901000687
Waxing the vehicle will help prevent the adherence
of dust and road chemicals to the paintwork. Apply
a wax solution after washing the vehicle, or at least
once every three months to assist displacing of water.
Do not wax your vehicle in direct sunlight. You
should wax after the surfaces have cooled.
CAUTIONl Waxes containing high abrasive com-
pounds should not be used. Such waxes re-
move rust and stains effectively from the
paintwork but they are harmful to the lus-
tre on the painted surface and the plated
surface.
Further, they are harmful to glossy surfa-
ces such as grille, garnish, mouldings, etc.
l Do not use petrol or paint thinners to re-
move road tar or other contamination to
the vehicle surface.
l Do not apply wax on the areas having
black mat coating as it can cause uneven
discolouration, patches, blurs, etc. If
stained with wax, immediately wipe off
with a piece of soft cloth and warm water.CAUTIONl On vehicles with a sunroof, be careful
when waxing the area around the sunroof
opening, not to put any wax on the weath-
erstrip (black rubber). If stained with
wax, the weatherstrip cannot maintain a
weatherproof seal with the sunroof.Polishing E00901100011
The vehicle should only be polished if the paint-
work has become stained or lost its lustre. Matt-fin-
ish parts and plastic bumpers must not be polished,
polishing these parts will stain them or damage
their finish.
Damaged paint E00901200155
Small cracks and scratches in the paint coat should
be touched up as soon as possible with
MITSUBISHI touch-up paint to prevent corrosion.
Check body areas facing the road or the tyres care-
fully for damage to the paint coat caused by flying
stones, etc. The paint code number for your vehicle
can be found on the vehicle information code plate.
(Refer to “Vehicle labeling” on page 9-02.)
Cleaning plastic parts E00901300446
Use a sponge or chamois leather.
If a car wax adheres on a grey or black rough sur-
face of the bumper, moulding or lamps, the surface
becomes white. In such a case, wipe it off using
lukewarm water and soft cloth or chamois leather.
Vehicle care
7-04 OKTE13E1
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CAUTIONlDo not use a scrubbing brush or other
hard tools as they may damage the plastic
part surface.
l Do not use wax containing compound (pol-
ishing powder) which may damage the
plastic part surface.
l Do not bring the plastic parts into contact
with petrol, light oil, brake fluids, engine
oils, greases, paint thinners, and sulphu-
ric acid (battery electrolyte) which may
crack, stain or discolour the plastic parts.
If they touch the plastic parts, wipe them
off with soft cloth, chamois or the like
and an aqueous solution of neutral deter-
gent then immediately rinse the affected
parts with water.Chrome parts E00901400014
In order to prevent spots and corrosion of chrome
parts, wash with water, dry thoroughly, and apply a
special protective coating. This should be done
more frequently in winter.
Aluminium wheels* E00901500116
1.Remove dirt using a sponge while sprinkling
water on the vehicle.
2. Use neutral detergent on any dirt that cannot
be removed easily with water.
Rinse off the neutral detergent after washing
the vehicle.
3. Dry the vehicle thoroughly using a chamois
leather or a soft cloth.
CAUTIONl Do not use a brush or other hard imple-
ment on the wheels.
Doing so could scratch the wheels.
l Do not use any cleaner that contains an
abrasive substance or is acidic or alka-
line. Doing so could cause the coating on
the wheels to peel or become discoloured
or stained.
l Do not directly apply hot water using a
steam cleaner or by any other means.
l Contact with seawater and road deicer
can cause corrosion. Rinse off such sub-
stances as soon as possible.Window glass E00901600058
The window glass can normally be cleaned using
only a sponge and water.
Glass cleaner can be used to remove oil, grease,
dead insects, etc. After washing the glass, wipe dry
with a clean, dry, soft cloth. Never use the same
cloth to wipe the window glass as would be used to
wipe the paintwork; wax from the painted surfaces
could adhere to the glass and reduce its transparen-
cy and visibility.
NOTE l To clean the inside of the rear window, al-
ways use a soft cloth and wipe the window
glass along the demister heater element so as
not to cause damage.
Wiper blades E00901700017
Use a soft cloth and glass cleaner to remove grease,
dead insects, etc., from the wiper blades. Replace
the wiper blades when they no longer wipe proper-
ly. (Refer to page “Wiper blades” on page 8-17.)Cleaning the sunroof* E00901800180
Clean the inside of the sunroof with a soft cloth.
Hard deposits should be wiped away with a cloth
dipped in warm, neutral detergent solution. Wipe
away the solution with a sponge dipped in fresh wa-
ter.
NOTE l The surface treatment on the inside of the
glass may be removed if hard cloth or organ-
ic solvent (benzine, kerosene, thinner, etc.) is
used.
Engine compartment E00902100265
Clean the engine compartment at the beginning and
end of winter. Pay particular attention to flanges,
crevices and peripheral parts where dust containing
road chemicals and other corrosive materials might
collect.
If salt and other chemicals are used on the roads in
your area, clean the engine compartment at least ev-
ery three months.
Never spray or splash water on the electrical com-
ponents in the engine compartment, as this may
cause damage.
Do not bring the nearby parts, the plastic parts and
so on into contact with sulphuric acid (battery elec-
trolyte) which may crack, stain or discolour them.
Vehicle care
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Service precautions....................................................................... 8-02
Catalytic converter ........................................................................ 8-02
Bonnet ........................................................................................... 8-03
Engine oil ...................................................................................... 8-04
Engine coolant .............................................................................. 8-06
Automatic transmission fluid*......................................................8-07
Washer fluid ................................................................................. 8-08
Brake fluid .................................................................................... 8-08
Clutch fluid* ................................................................................. 8-09
Power steering fluid ...................................................................... 8-09
Battery .......................................................................................... 8-10
Tyres ............................................................................................. 8-11
Clutch pedal free play* ................................................................. 8-15
Brake pedal free play .................................................................... 8-16
Parking brake lever stroke ............................................................ 8-16
Wiper blades ................................................................................. 8-17
General maintenance .................................................................... 8-18
For cold and snowy weather ......................................................... 8-19
Fusible links .................................................................................. 8-19
Fuses ............................................................................................. 8-20
Replacement of lamp bulbs .......................................................... 8-23Maintenance
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CAUTIONlDo not use alcohol or methanol anti-
freeze or any engine coolants mixed with
alcohol or methanol anti-freeze. The use
of an improper anti-freeze can cause cor-
rosion of the aluminium components.
l For effective anti-corrosion and anti-
freeze performance, keep the anti-freeze
concentration within the range of 30 to
60 %.
Concentrations exceeding 60 % will re-
sult in a reduction of both the anti-freeze
and cooling performance thus adversely
affecting the engine.
l Do not top up with water only.
Water by itself reduces the rust-protec-
tive and anti-freeze qualities of the cool-
ant and has a lower boiling point. It can
also cause damage to the cooling system if
it should freeze. Do not use tapwater, as it
can cause corrosion and rust formation.
During cold weather
If the temperatures in your area drop below freez-
ing, there is the danger that the coolant in the en-
gine or radiator could freeze and cause severe dam-
age to the engine and/or radiator.
Add a sufficient amount of anti-freeze to the cool-
ant to prevent it from freezing.
The concentration should be checked before the
start of cold weather and anti-freeze added to the
system if necessary.
Automatic transmission fluid* E01000601030
The proper amount of automatic transmission fluid
is essential to the life and operation of the automat-
ic transmission. Either insufficient fluid or exces-
sive fluid could cause transmission trouble. The
transmission fluid filler port cap is equipped with a
dipstick. Use the following procedure to check the
fluid level.
Procedure for checking the fluid level 1.Check the fluid level after the vehicle has
been driven enough to warm up the transmis-
sion fluid.
2. Park the vehicle on a flat, level surface and
apply the parking brake.
3. With the engine idling and the brake pedal
fully depressed, move the transmission selec-
tor lever through all the positions from “P”
(PARK) to “D” (DRIVE), stopping momen-
tarily at each position.
4. Move the selector lever to the “P” (PARK)
position.
5. Remove the dipstick and wipe it with a clean
lint-free cloth.
6. Reinsert the dipstick as far as it goes.7. Remove dipstick and read the automatic trans-
mission fluid level.
The fluid level should always be between the
two marks on the dipstick.WARNINGl Do not spill the fluid onto a hot exhaust
manifold during topping up or inspec-
tion, or a fire may occur.
Fluid type
Use only “ MITSUBISHI MOTORS GENUINE
ATF SP III” transmission fluid to ensure optimum
transmission performance.
Maintenance
8-07
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