ect MITSUBISHI LANCER 2005 Workshop Manual
[x] Cancel search | Manufacturer: MITSUBISHI, Model Year: 2005, Model line: LANCER, Model: MITSUBISHI LANCER 2005Pages: 788, PDF Size: 45.98 MB
Page 206 of 788
ON-VEHICLE SERVICE
REAR SUSPENSION34-6
If camber is not within the standard value, adjust by
following procedures.
1. Disconnect the conjunction of the control link and
the trailing arm.
2. Carry out adjustment by turning the camber
adjusting bolt (lower arm assembly mounting bolt
which is located on the inner side of the body).
NOTE: .
•LH: Clockwise viewed from the front → (+)
camber
•RH: Clockwise viewed from the front → (-)
camber
•The scale has gradations of approximately 14'.
CAUTION
To prevent bushings from breakage, the
connecting bolt should be temporarily tightened,
and then fully tightened to 90 ± 10 N⋅m with the
vehicle on the earth in the unladen condition.
3. Tighten the control link to the trailing arm.
4. After adjusting the camber, the toe should be
adjusted.
TOE-IN
Standard value:
At the centre of tyre tread: 3 ± 2 mm
Toe angle (per wheel): 0°08' ± 05'If toe-in is not within the standard value, adjust by
following procedures.
CAUTION
To prevent bushings from breakage, the control
link mounting nut should be temporarily
tightened, and then fully tightened to 120 ± 10
N⋅m with the vehicle on the earth in the unladen
condition.
Carry out adjustment by turning the toe adjusting bolt
(control link mounting bolt which is located on the
inner side of the body).
NOTE: .
•LH: Clockwise viewed from the front → Toe-in
•RH: Clockwise viewed from the front → Toe-out
•Turning the toe adjusting bolt by one groove of
the scale, toe can be changed approximately 2.6
mm (single side toe angle equivalent to 16').
CONTROL LINK PILLOW BALL BUSHING
AXIAL PLAY CHECK
M1341018500011
1. Raise the vehicle.
2. Move the control link up and down with your
hands to check for an excessive play in the axial
direction of the pillow ball bushing. If there is an
excessive play, replace the control link (Refer to
P.34-8).
AC006159AC
Camber adjusting bolt
Lower arm
assembly
AC006160
AC
Connecting bolt
AC006145AD
Control link Toe adjusting boltControl link
Control link
mounting nut
AC304398ABControl link pillow ball bushing
Front of
vehicle
Page 207 of 788
ON-VEHICLE SERVICE
REAR SUSPENSION34-7
UPPER ARM PILLOW BALL BUSHING
AXIAL PLAY CHECK
M1341018400014
1. Raise the vehicle.
2. Move the upper arm up and down with your hands
to check for an excessive play in the axial
direction of the pillow ball bushing. If there is an
excessive play, replace the upper arm (Refer to
P.34-8).
LOWER ARM PILLOW BALL BUSHING
AXIAL PLAY CHECK
M1341016900057
1. Raise the vehicle.
2. Remove the stabilizer link and shock absorber
from the lower arm assembly.3. Move the lower arm up and down with your hands
to check for an excessive play in the axial
direction of the pillow ball bushing. If there is an
excessive play, replace the lower arm pillow ball
bushing (Refer to P.34-10).
4. After inspection, install the stabilizer link and
shock absorber to the lower arm assembly (Refer
to P.34-8).
STABILIZER LINK BALL JOINT DUST
COVER INSPECTION
M1341012800274
1. Check stabilizer link ball joint dust covers for
cracks or damage by pushing it with your finger.
2. If a dust cover is cracked or damaged, replace the
stabilizer link assembly.
NOTE: Cracks or damage to the dust cover may
cause damage to the ball joint.
AC304398AC
Upper arm pillow
ball bushing
Front of
vehicle
AC304398ADLower arm pillow ball bushing
Front of
vehicle
Page 208 of 788
CONTROL LINK, UPPER ARM AND LOWER ARM
REAR SUSPENSION34-8
CONTROL LINK, UPPER ARM AND LOWER ARM
REMOVAL AND INSTALLATIONM1341004800172
CAUTION
*: Indicates parts which should be temporarily tightened, and then fully tightened with the vehicle on
the earth in an unladen condition.
Post-installation Operation
•Rear Wheel Alignment Check and Adjustment (Refer to
P.34-5).
AC304154
12
3
45
6
AB
120 ± 10 N·m*
95 ± 15 N·m* 120 ± 10 N·m* 120 ± 10 N·m*
95 ± 15 N·m*
90 ± 10 N·m*120 ± 10 N·m*
N
Control link and upper arm
assembly removal steps
<> >>B<<1. Control link
<> >>B<<2. Upper arm assemblyLower arm assembly removal
steps
>>A<<3. Stabilizer link connection
<>4. Lower arm assembly and trailing arm
connection
5. Shock absorber connection
<>6. Lower arm assembly
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CONTROL LINK, UPPER ARM AND LOWER ARM
REAR SUSPENSION34-10
CONTROL LINK
BUSHING ROTATION STARTING TORQUE
CHECK
Check each pillow ball bushing as follows.
1. Insert the mounting bolt to the pillow ball bushing.
In the opposite direction, insert a washer, then
install the mounting nut.
2. After rotating the inner sleeve (contained washer)
several times, measure the rotation starting
torque of the pillow ball bushing using special tool
preload socket (MB990326).
Standard value: 0.5 − 3.0 N⋅m
3. If the measured value exceeds the standard
value, replace the control link, the upper arm, or
the lower arm pillow ball bushing.
4. If the measured value is lower than the standard
value, check that the pillow ball bushing turns
smoothly without excessive play. If there is no
excessive play and it turns smoothly, the pillow
ball bushing can be reused.
LOWER ARM BUSHING AND LOWER
ARM PILLOW BALL BUSHING
REPLACEMENT
M1341011800204
Replace the lower arm bushing and lower arm pillow
ball bushing as follows.
LOWER ARM BUSHING REPLACEMENT
CAUTION
Because the outside diameter of both edges of
the bushing are different, be careful not to
mistake the direction.
Use following special tools to drive out and press fit
the bushing.
•MB991447: Bushing Remover and Installer
•MB991448: Bushing Remover and Installer Base
•MB991449: Bushing Remover and Installer
Supporter
After press fitting, the space between the edges of
the bushing outer sleeve and of the lower arm should
be 1.5 mm.
AC107127AD
Lower arm pillow ball bushing Upper arm pillow ball bushing
AC102498
AC
MB990326
AC304399AB
Lower arm bushingLower arm pillow
ball bushing
Lower arm bushing
AC006168
AC
Driving Out
MB991447
Lower arm
MB991448MB991449
AC006169
AC
1.5 mm Press-Fitting
MB991447
Lower arm
MB991448MB991449
Page 212 of 788
TRAILING ARM ASSEMBLY
REAR SUSPENSION34-12
TRAILING ARM ASSEMBLY
REMOVAL AND INSTALLATIONM1341002200594
CAUTION
*: Indicates parts which should be temporarily tightened, and then fully tightened with the vehicle on
the earth in the unladen condition.
Pre-removal Operation
•Brake Fluid Draining
•Rear Hub Assembly Removal (Refer to GROUP 27, Rear
Axle Hub Assembly P.27-5).Post-installation Operation
•Rear Hub Assembly Installation (Refer to GROUP 27,
Rear Axle Hub Assembly P.27-5).
•Brake Fluid Supplying and Bleeding (Refer to GROUP
35A, On-vehicle Service − Bleeding P.35A-6).
•Rear Wheel Alignment Check and Adjustment (Refer to
P.34-5).
•Parking Brake Lever Stroke Adjustment (Refer to GROUP
36, On-vehicle Service − Parking Brake Lever Stroke
Check and Adjustment P.36-3).
AC101449
AC301223
AC304155AB
90 ± 10 N·m*
120 ± 10 N·m*
95 ± 15 N·m*63 ± 7 N·m
6 78
1 1011
23
4
120 ± 10 N·m*
15 ± 2 N·m
N
9
5
Removal steps
<>•Lifting point
1. Rear ABS Sensor (Refer to
GROUP 35B, ABS Sensor
P.35B-71).
2. Parking brake cable
3. Brake hose and trailing arm
connection
4. Rear parking brake assembly>>A<<5. Lower arm assembly and stabilizer
link connection
6. Lower arm assembly and shock
absorber connection
7. Control link and trailing arm
connection
8. Upper arm assembly and trailing
arm connection Removal steps (Continued)
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TRAILING ARM ASSEMBLY
REAR SUSPENSION34-14
2. Set the installation direction and installation
location of the trailing arm bushing.
(1) Place the long projection end of the trailing
arm bushing inner pipe towards the inside of
the vehicle.(2) Make sure that the hollow of the trailing arm
bushing is located as shown in the illustration.
3. Using the special tools, press the trailing arm
bushing into the position shown.
AC006173 AB
AC006172AF
Press-fitting
MB990890
Trailing armMB990947
MB991816 16.2 ± 0.5 mm
Page 215 of 788
SHOCK ABSORBER ASSEMBLY
REAR SUSPENSION34-15
SHOCK ABSORBER ASSEMBLY
REMOVAL AND INSTALLATIONM1341002500261
CAUTION
*: Indicates parts which should be temporarily tightened, and then fully tightened with the vehicle on
the earth in the unladen condition.
Pre-removal and Post-installation Operation
•Centre Luggage Floor Lid
Installation
•Centre Luggage Floor Box
Installation
AC304794AB
44 ± 5 N·m
2413
5
95 ± 15 N·m*95 ± 15 N·m*
N
Removal steps
>>B<<1. Stabilizer link connection
<>2. Lower arm bolt
3. Coil spring nut4. Coil spring bolt>>A<<5. Shock absorber assemblyRemoval steps (Continued)
Page 216 of 788
