dış MITSUBISHI LANCER 2005 Workshop Manual
[x] Cancel search | Manufacturer: MITSUBISHI, Model Year: 2005, Model line: LANCER, Model: MITSUBISHI LANCER 2005Pages: 788, PDF Size: 45.98 MB
Page 566 of 788
HEATER UNIT, HEATER CORE, BLOWER ASSEMBLY AND EVAPORATOR UNIT
HEATER, AIR CONDITIONER AND VENTILATION55-82
REMOVAL SERVICE POINT
<> FLEXIBLE SUCTION HOSE AND
LIQUID PIPE B DISCONNECTION
CAUTION
As the compressor oil and receiver are highly
moisture absorbent, use a non-porous material
to plug the hose and nipples.
To prevent the entry of dust or other foreign bodies,
plug the dismantled hose and the nipples of the
expansion valves.
HEATER UNIT
DISASSEMBLY AND REASSEMBLY
M1551005400224
AC304862
1
2
3
4
5
6
7
8
9
10
AB
4, 7O ring -Pipe coupling
A/C compressor oil:
SUN PAG 56
N
Disassembly steps
1. Foot duct (LH)
2. Heater core
3. Expansion valve
4. Joint
5. O ring6. Evaporator cover
7. Evaporator
8. Air thermo sensor clip
9. Air thermo sensor
10. Heater caseDisassembly steps (Continued)
Page 567 of 788
HEATER UNIT, HEATER CORE, BLOWER ASSEMBLY AND EVAPORATOR UNIT
HEATER, AIR CONDITIONER AND VENTILATION55-83
DISASSEMBLY AND ASSEMBLY
AC304863
1
2
3
4
5
N
6
7
8
9
AB
6O ring -Pipe coupling
A/C compressor oil:
SUN PAG 56
Disassembly steps
1. Foot duct (RH)
2. Heater core
3. Expansion valve
4. O ring
5. Evaporator cover6. Evaporator
7. Air thermo sensor clip
8. Air thermo sensor
9. Heater caseDisassembly steps (Continued)
Page 568 of 788
HEATER UNIT, HEATER CORE, BLOWER ASSEMBLY AND EVAPORATOR UNIT
HEATER, AIR CONDITIONER AND VENTILATION55-84
BLOWER ASSEMBLY
DISASSEMBLY AND REASSEMBLYM1551005500179
AC3054131AB
3
4
57
6
12
Disassembly steps
1. Joint duct
2. Resister
3. Outside/inside air selection damper
control motor
4. Hose5. Blower motor
6. Air filter
7. Blower caseDisassembly steps (Continued)
Page 572 of 788
EVAPORATOR ASSEMBLY
HEATER, AIR CONDITIONER AND VENTILATION55-88
EVAPORATOR ASSEMBLY
REMOVAL AND INSTALLATION
REMOVAL SERVICE POINT
<> FLEXIBLE SUCTION HOSE AND
LIQUID PIPE B DISCONNECTION
CAUTION
As the compressor oil and receiver are highly
moisture absorbent, use a non-porous material
to plug the hose and nipples.
To prevent the entry of dust or other foreign bodies,
plug the dismantled hose and the nipples of the
expansion valves.
Pre-removal and Post-installation Operation
•Refrigerant draining and Refilling (Refer to Charging
P.55-70 and Discharging P.55-72).
•Air cleaner assembly <1300,1600> or Air cleaner and air
cleaner air flow sensor assembly <2000> Removal and
Installation (Refer to GROUP 15, Air cleaner P.15-3).
Y2346AU
1, 2, 4, 7
A/C compressor oil:
SUN PAG 56O ring
-Pipe coupling
2
101
3 4
7
6
5 98
8
12 ± 2 N·m
Removal steps
<>1. Flexible suction hose connection
<>2. Liquid pipe B connection
3. Expansion valve
4. Joint
•Glove box (Refer to GROUP 52A,
Instrument Panel P.52A-2).
•Engine-ECU
Engine-A/T-ECU (Refer to
GROUP 13A, Engine-ECU and
Engine-A/T-ECU P.13A-401).
5. Joint duct
•Foot duct (LH), Rear heater duct
(LH), Rear heater duct (LH) (Refer
to P.55-101).
6. Evaporator cover
7. Evaporator
8. O ring 9. Air thermo sensor clip
10. Air thermo sensorRemoval steps (Continued)
Page 573 of 788
EVAPORATOR ASSEMBLY
HEATER, AIR CONDITIONER AND VENTILATION55-89
REMOVAL AND INSTALLATION
Pre-removal and Post-installation Operation
•Refrigerant draining and Refilling (Refer to Charging
P.55-70 and Discharging P.55-72).
•Air cleaner assembly <1300,1600> or Air cleaner and air
cleaner air flow sensor assembly <2000> Removal and
Installation (Refer to GROUP 15, Air cleaner P.15-3).
AC304886AB
12 ± 2 N·m
7
7
2
1
9
8
6
5
4 3 1, 2, 6
A/C compressor oil:
SUN PAG 56O ring
-Pipe coupling
Removal steps
<>1. Flexible suction hose connection
<>2. Liquid pipe B connection
3. Expansion valve
•Glove box (Refer to GROUP 52A,
Instrument Panel P.52A-2).
•Engine-ECU
Engine-A/T-ECU (Refer to
GROUP 13A, Engine-ECU and
Engine-A/T-ECU P.13A-401).
4. Joint duct•Foot duct (LH), Rear heater duct
(LH) (Refer to P.55-101).
5. Evaporator cover
<>6. Evaporator
7. O ring
8. Air thermo sensor clip
9. Air thermo sensorRemoval steps (Continued)
Page 574 of 788
Page 575 of 788
COMPRESSOR ASSEMBLY AND TENSION PULLEY
HEATER, AIR CONDITIONER AND VENTILATION55-91
COMPRESSOR ASSEMBLY AND TENSION PULLEY
REMOVAL AND INSTALLATIONM1552004100472
Pre-removal Operation
•Refrigerant Discharging (Refer to P.55-72).Post-installation Operation
•Drive Belt Tension Adjustment (1300, 1600: Refer to
GROUP 11A, On-vehicles Service − Drive Belt Tension
Check P.11A-7, 2000: Refer to GROUP 11C, On-vehicles
Service − Drive Belt Tension Check P.11C-7).
•Refrigerant Charging (Refer to P.55-70).
AC304850
1, 2
A/C compressor oil:
SUN PAG 56-Pipe coupling
O ring
12 ± 2 N·m
N
12 3 5
AB
7
54
7
<1300, 1600>
<1300, 1600><2000>
<2000>
Removal steps
<>1. Flexible suction hose connection
<>2. Flexible discharge hose connection
3. O ring
<>4. Drive belt <1300, 1600>
<
<
7. A/C compressor bracketRemoval steps (Continued)
Page 576 of 788
Page 577 of 788
COMPRESSOR ASSEMBLY AND TENSION PULLEY
HEATER, AIR CONDITIONER AND VENTILATION55-93
INSTALLATION SERVICE POINT
>>A<< A/C COMPRESSOR
INSTALLATION
If a new compressor is installed, first adjust the
amount of oil according to the procedures described
below, and then install the compressor.
1. Measure the amount (X mL) of oil within the
removed compressor.
2. Drain (from the new compressor) the amount of
oil calculated according to the following formula,
and then install the new compressor.
New compressor oil amount = 140mL <1300,
1600>, 120 mL <2000>
140 mL−X mL = Y mL <1300, 1600>
120 mL−X mL = Y mL <2000>
NOTE: Y mL indicates the amount of oil in the
refrigerant line, the condenser, the evaporator, etc.
NOTE: When replacing the following parts at the
same times as the compressor, subtract the rated oil
amount of the each part from Y mL and discharge
from the new compressor.
Quantity:
•Evaporator: 60 mL
•Condenser: 15 mL
•Suction hose: 10 mL
•Receiver: 10 mL
INSPECTIONM1552014300949
COMPRESSOR MAGNETIC CLUTCH
OPERATION CHECK
Connect the compressor connector terminal to the
battery positive (+) terminal and earth the battery’s
negative (−) terminal to the compressor unit. At that
time, the magnetic clutch should make a definite
operating sound.
AC005671
Magnetic clutch connector
AC
Page 578 of 788
COMPRESSOR ASSEMBLY AND TENSION PULLEY
HEATER, AIR CONDITIONER AND VENTILATION55-94
DISASSEMBLY AND REASSEMBLYM1552004600660
DISASSEMBLY SERVICE POINT
<> SELF-LOCKING NUT REMOVAL
Use the special tools to remove the self-locking nut.
•Special spanner (MB991367)
•Pin (MB991386)
REASSEMBLY SERVICE POINTS
>>A<< FIELD CORE ATTACHMENT
Line up the pin hole on the compressor unit with the
field core projection and attach.
AC100630
N
N
16 ± 1 N·m
10
46789
512
AB
3
11
Cooling temperature switch
disassembly steps
1. Snap ring
2. Refrigerant temperature switch
3. O ring
Magnetic clutch disassembly
>>D<<•Air gap adjustment
<> >>C<<4. Self-locking nut5. Armature
>>B<<6. Snap ring
7. Rotor
8. Snap ring
>>A<<9. Field core
10. Shim
11. A/C compressorMagnetic clutch disassembly
AC100633AB
MB991386
MB991367
AC100634AB
Field core projection
Compressor
unit pin hole