plate MITSUBISHI LANCER 2005 User Guide

FUEL FILLER LID
BODY42-8
FUEL FILLER LID
REMOVAL AND INSTALLATIONM1421002500277
Pre-removal and Post-installation Operation
•Rear Seat Removal and Installation (Refer to GROUP
52A, Rear Seat P.52A-28.)
•Front Scuff Plate (Driver's Seat Side), Rear Scuff Plate
(Driver's Side), Centre Pillar Lower Trim (Driver's Side),
Quarter Trim (Driver's Side) Removal and Installation
(Refer to GROUP 52A, Trims P.52A-11.)
18M0109W0570AQ
AC005996
AC005973
3
54
3
2 1
5.0 ± 1.0 N·m
AC
Fuel filler lid height and clearance
adjustment
Removal steps
1. Fuel filler lid panel assembly
2. Clip
3. Fuel filler lid hook assembly4. Fuel filler lid lock release cable
5. Fuel filler lid lock release handleRemoval steps (Continued)

DOOR
BODY42-39
WINDOW GLASS RUNCHANNEL AND
DOOR OPENING WEATHERSTRIP
REMOVAL AND INSTALLATIONM1423003100290

AC304409AB
Section A – A

Sealant: 3M ATD Part No.8633 or equivalentDoor
: Sectional view of
clip position
: Sectional view of
clip position
6 2
1
4
365
A A
1
Waterproof film removal steps
•Door trim assembly, speaker (Refer to
GROUP 52A, Trims P.52A-11).
1. Waterproof film
Door inner opening weatherstrip
removal steps
•Scuff plate, centre pillar lower trim
and cowl side trim (Refer to GROUP
52A, Trims P.52A-11.)
2. Door inner opening weatherstrip
(Body side)
Door outer opening weatherstrip
removal steps
•Front door check mounting bolt (Door
side) (Refer to P.42-31.)
<> >>A<<3. Door outer opening weatherstripDoor window glass runchannel
removal
4. Door window glass runchannel
Door beltline inner weatherstrip
removal steps
•Front door trim(Refer to GROUP 52A,
Door trim P.52A-15.)
5. Door beltline inner weatherstrip
Door beltline moulding removal steps
•Door mirror assembly (Refer to
GROUP 51, Door mirror P.51-45.)
•Door window glass (Refer to
P.42-32.)
6. Door beltline moulding

DOOR
BODY42-40

AC304418AB
Section A – A
Door
: Sectional view of
clip position
: Sectional view of
clip position
6 2 4
5
7
A A
3
Section B – B
Door
6
3
6
BB
Sealant: 3M ATD Part No.8633 or equivalent
1
1
Waterproof film removal steps
•Door trim assembly (Refer to GROUP
52A, Door trim P.52A-15).
1. Waterproof film
Door inner opening weatherstrip
removal steps
•Scuff plate, centre pillar lower trim
and cowl side trim (Refer to GROUP
52A, Trims P.52A-11.)
2. Door inner opening weatherstrip
(Body side)
Door outer opening weatherstrip
removal steps
•Rear door check mounting bolt (Door
side) (Refer to P.42-31.)
3. Retainer weatherstrip
<> >>A<<4. Door outer opening weatherstripDoor window glass runchannel
removal
5. Door window glass runchannel
Door beltline inner weatherstrip
removal steps
•Rear door trim (Refer to GROUP 52A,
Door trim P.52A-15.)
•Centre sash upper (Refer to P.42-32.)
6. Door beltline inner weatherstrip
Door beltline moulding removal steps
•Door window glass (Refer to
P.42-32.)
•Stationary glass (Refer to P.42-32.)
7. Door beltline moulding

TRUNK LID
BODY42-43
TRUNK LID
REMOVAL AND INSTALLATIONM1421002200180
AC301676
Y0636AU
Y0637AU
AB
1
2
3
45
5
6
7 89
10
99
11
12
8.9 ± 1.9 N·m A
A
B
B15 mm
14 mm
5Section A - A
Section B - B
Trunk lid weatherstrip removal steps
•Rear end trim (Refer to GROUP 52A,
Trims P.52A-11.)
>>B<<1. Trunk lid weatherstrip
Trunk lid release cable and trunk lid
release handle removal steps
•Rear end trim (Refer to GROUP 52A,
Trims P.52A-11.)
•Trunk rear side trim (LH) (Refer to
GROUP 52A, Trims P.52A-11.)
•Front scuff plate (LH) (Refer to
GROUP 52A, Trims P.52A-11.)
•Cowl side trim (LH) (Refer to GROUP
52A, Trims P.52A-11.)
•Rear scuff plate (LH) (Refer to
GROUP 52A, Trims P.52A-11.)
•Centre pillar lower trim (Refer to
GROUP 52A, Trims P.52A-11.)
•Rear seat (Refer to GROUP 52A,
Rear seat assembly P.52A-28.)
•Accelerator pedal stopper (Refer to
GROUP 17, Accelerator pedal
P.17-3.)
2. Trunk lid release handle
3. Trunk lid release cableTrunk lid striker removal steps
•Rear end trim (Refer to GROUP 52A,
Trims P.52A-11.)
4. Trunk lid striker
Trunk lid panel removal steps
•Licence plate garnish (Refer to
GROUP 51, Garnishes P.51-17.)
5. Trunk lid bumper
•Rear spoiler (Refer to GROUP 51,
Rear spoiler P.51-18.)
6. Trunk lid lock cylinder
7. Trunk lid latch assembly
8. Trunk lid hinge mounting bolt
9. Trunk lid panel assembly
Trunk lid latch removal
7. Trunk lid latch assembly
Trunk lid hinge removal steps
•Rear shelf trim (Refer to GROUP
52A, Trims P.52A-11.)
•Rear seat (Refer to GROUP 52A,
Rear seat assemblyP.52A-28.)
9. Trunk lid panel assembly
<> >>A<<10. Trunk lid torsion bar (RH)
<> >>A<<11. Trunk lid torsion bar (LH)
12. Trunk lid hinge

FRONT BUMPER ASSEMBLY
EXTERIOR51-3
DISASSEMBLY AND REASSEMBLYM1511001600460
Removal steps
1. Splash shield mounting clip
2. Radiator grill assembly
3. Front bumper assembly•Fog lamp connector connection
4. Front bumper beam assembly
5. Front bumper fixing clip Removal steps (Continued)
AC304652AC
Double-sided tape: Generic products
[ 20 mm width and 0.8 mm thickness ]
1
1
8
7
9
6
6
5
5
3
4
34
N
N
2
Removal steps
1. Front three-diamond mark
2. Under duct
3. Air intake bezel lamp>
4. Fog lamp bezel lamp><> >>A<<5. Front bumper rivet
6. Front bumper side plate
7. Front bumper centre cover
8. Licence plate garnish
9. Front bumper face Removal steps (Continued)

FRONT BUMPER ASSEMBLY
EXTERIOR51-4
DISASSEMBLY SERVICE POINT
<> FRONT BUMPER SIDE PLATE
ASSEMBLY REMOVAL
Use a drill (4.0 mm) to make a hole in the rivet to
break it, and then remove the rivet.
REASSEMBLY SERVICE POINT
>>A<< FRONT BUMPER SIDE PLATE
ASSEMBLY
Use the rivet tool shown in the illustration to attach
the rivet by the following procedure.
1. Insert the rivet into the base material front bumper
side plate assembly.
2. Place the recommended tool over section A of the
rivet.
3. While pushing the flange surface of the rivet with
the recommended tool, press the handle of the
tool.
4. The thin part of section A of the rivet will break
and the rivet will then be attached.
AC100411AB
Rivet Drill
Bumper face
AC305178AB
1
2
3
4Section A
Rivet
Rivet tool
Flange
Rivet Front bumper
side plateRivet tool
Front bumper
face
Front bumper face

REAR BUMPER ASSEMBLY
EXTERIOR51-7
DISASSEMBLY AND REASSEMBLYM1511002100349
AC300414
AC304191
1
2
8
N
3
4
5
6
AB

AC300200
AC304193
1
2
8
N
3
4
5
7
6
AB

Disassembly steps
<> >>A<<1. Rivets
2. Rear bumper side plate assembly
3. Rear bumper centre reinforcement
4. Rear fog lamp bracket5. Rear fog lamp assembly
6. Rear fog lamp bezel
7. Extension
8. Rear bumper face Disassembly steps (Continued)

REAR BUMPER ASSEMBLY
EXTERIOR51-8
DISASSEMBLY SERVICE POINT
<> RIVET REMOVAL
Use a drill (4.0 mm) to make a hole in the rivet to
break it, and then remove the rivet.
ASSEMBLY SERVICE POINT
>>A<< RIVET INSTALLATION
Use the rivet tool shown in the illustration to attach
the rivet by the following procedure.
1. Insert the rivet into the rear bumper face and rear
bumper side plate.
2. Insert “A” of the rivet into the rivet tool.
3. Pressing the flange surface of the rivet, move the
handle of the rivet tool.
4. The thinnest point of “A” is cut and the rivet is held
in position.
AC100411AB
Rivet Drill
Bumper face
Y0412AU
AC00587618E0192AB
1
2
3
4Section A
Rivet
Flange
Rivet Rear bumper
side plateRear bumper
face
Rear bumper face
Recommended tool
Recommended
tool

GARNISHES
EXTERIOR51-17
GARNISHES
REMOVAL AND INSTALLATIONM1511004100107
AC303863
Clip
Delta outer garnishSection A – A
AB
Delta outer
garnish
A A
AC303860
A A
Clip Trunk lid panel
Licence plate
garnish Section A – A
AB
Licence plate garnish

REAR WIPER AND WASHER
EXTERIOR51-29
REAR WIPER AND WASHER
REMOVAL AND INSTALLATION
M1511008500345
NOTE: For removal and installation of the wiper and
washer switch, refer to GROUP 54A, Column switch
P.54A-87.
AC304515
2.5 ± 0.4 N·m
9.8 ± 2.0 N·m
7.4 ± 1.4 N·m
3
2
1 4
5
AB
Wiper blade assembly removal steps
>>A<<1. Wiper arm and blade assembly
>>B<<2. Wiper blade
Rear wiper motor removal steps
•Tailgate trim lower (Refer to GROUP
52A, Tailgate trim P.52A-19.)
•Tailgate waterproof film (Refer to
GROUP 42, Tailgate P.42-48.)
3. Rear wiper motor assembly
Rear washer nozzle removal steps
•High-mounted stop lamp assembly
(Refer to GROUP 54A, High-mounted
stop lamp P.54A-81.)
4. Rear washer nozzleWasher hose removal steps
•Front scuff plate, rear scuff plate, cowl
side trim and quarter trim (Refer to
GROUP 52A, Trims P.52A-11.)
•Tailgate lower trim, tailgate proof film
(Refer to GROUP 52A, Tailgate trim
P.52A-19.)
•High-mounted stop lamp assembly
(Refer to GROUP 54A, High-mounted
stop lamp P.54A-81.)
5. Rear washer hose