ect MITSUBISHI LANCER 2005 Workshop Manual

CONDENSER AND CONDENSER FAN MOTOR
HEATER, AIR CONDITIONER AND VENTILATION55-97
REMOVAL SERVICE POINT
<> FLEXIBLE SUCTION HOSE AND
LIQUID PIPE A DISCONNECTION
CAUTION
As the compressor oil and receiver are highly
moisture absorbent, use a non-porous material
to plug the hose and nipples.
To prevent the entry of dust or other foreign bodies,
plug the dismantled hose and condenser assembly
nipples.
INSTALLATION SERVICE POINT
>>A<< CONDENSER INSTALLATION
When replacing the condenser, refill it with a
specified amount of compressor oil and install it. (to
the vehicle).
Compressor oil: SUN PAG 56
Quantity: 15 mL
INSPECTIONM1552014300961
CONDENSER FAN MOTOR CHECK
Check to be sure that the condenser fan motor
operates when battery voltage is applied to terminal
2 and terminal 1 earthed.
A304852
12

REFRIGERANT LINE
HEATER, AIR CONDITIONER AND VENTILATION55-99
REMOVAL SERVICE POINT
<> HOSE/PIPE DISCONNECTION
CAUTION
As the compressor oil and receiver are highly
moisture absorbent, use a non-porous material
to plug the hose and nipples.
To prevent the entry of other foreign bodies, plug the
condenser, compressor, and expansion valve
nipples.
INSTALLATION SERVICE POINT
>>A<< SUCTION HOSE INSTALLATION
When replacing the suction hose, refill them with a
specified amount of compressor oil, and then install
them.
Compressor oil: SUN PAG 56
Quantity: Suction hose: 10 cm
3
REMOVAL AND INSTALLATION M1552006400413
Pre-removal and Post-installation Operation
•Refrigerant Draining and Refilling (Refer to P.55-70.)
•Air Cleaner Removal and Installation (Refer to GROUP
15, Air cleaner P.15-3.)
•Radiator Grille Removal and Installation (Refer to
GROUP 51, Front bumper P.51-2.)
AC304554
1
2
3
4
5
6
7
8N
8N
8N
N8 8
N
4.9±0.9 N·m
Low-pressure side
service valve 13 ± 1 N·mHigh-pressure
Side Service Valve
12 ± 2 N·m
4.9 ± 0.9 N·m
AB
6
A/C compressor oil: SUN PAG 56 -Pipe coupling
O-ringO-ring
1, 2, 3,
5, 6
Removal steps
<>1. Dual pressure switch
<>2. Liquid pipe A
<>3. Flexible discharge hose
4. Expansion valve cover
<> >>A<<5. Flexible suction hose
<> >>A<<6. Liquid pipe B
7. Expansion valve cover
8. O ringRemoval steps (Continued)

REFRIGERANT LINE
HEATER, AIR CONDITIONER AND VENTILATION55-100
REMOVAL SERVICE POINT
<> HOSE/PIPE DISCONNECTION
CAUTION
As the compressor oil and receiver are highly
moisture absorbent, use a non-porous material
to plug the hose and nipples.
To prevent the entry of other foreign bodies, plug the
condenser, compressor, and expansion valve
nipples.
INSTALLATION SERVICE POINT
>>A<< SUCTION HOSE INSTALLATION
When replacing the suction hose, refill them with a
specified amount of compressor oil, and then install
them.
Compressor oil: SUN PAG 56
Quantity: Suction hose: 10 cm
3

DUCTS
HEATER, AIR CONDITIONER AND VENTILATION55-101
DUCTS
REMOVAL AND INSTALLATIONM1553001000101
AC304890
7
8
13
12 11 109364 5 4
3
2
1
AB A
A
Clip
Instrument panel
1 Cross-section A-A
Air Outlet Removal steps
1. Centre Air Outlet Panel
2. Centre Air Outlet
3. Side Air Outlet
Defroster nozzle and Distribution
duct Removal steps
•Instrument Panel (Refer to 52A,
Instrument Panel P.52A-2.)
4. Side defroster duct
5. Defroster nozzle
6. Distribution duct
Foot duct Removal steps
•Console cover and Glove box
(Refer to GROUP 52A, Instrument
panel P.52A-2.)
7. Foot duct (RH)8. Rear heater duct A (RH) upper side
•Under cover (Refer to GROUP
52A, Instrument panel P.52A-2.)
9. Foot duct (LH)
Rear heater duct Removal steps
•Front floor console (Refer to
GROUP 52A, Front floor console
assembly P.52A-6.)
•Front seat (Refer to GROUP 52A -
Front seat assembly P.52A-24.)
•Floor carpet and Floor pads
10. Rear heater duct A (LH)
11. Left -hand rear heater duct B
12. Right-hand rear heater duct B
13. Rear heater duct A (RH) lower sideFoot duct Removal steps

VENTILATORS
HEATER, AIR CONDITIONER AND VENTILATION55-102
VENTILATORS
REMOVAL AND INSTALLATIONM1553001600318
AC304949
Cross-Section A-A Cross-Section B-B
1
11
Claw
Claw
A
A
B
B
A
A
AB
AC3049511
A
A
B
B
A
A
Rear ventilation duct removal
steps
•Rear bumper assembly (Refer to
GROUP 51, Rear bumper P.51-5.)
1. Rear ventilation duct

70-1
GROUP 70
COMPONENT
LOCATIONS
CONTENTS
ECU . . . . . . . . . . . . . . . . . . . . . . . . . .70-2
RELAY . . . . . . . . . . . . . . . . . . . . . . . .70-5
SENSOR. . . . . . . . . . . . . . . . . . . . . . .70-6
FUSIBLE LINK AND FUSE . . . . . . . .70-10
EARTH CABLE . . . . . . . . . . . . . . . . .70-11SOLENOID VALVE . . . . . . . . . . . . . . .70-11
DIODE . . . . . . . . . . . . . . . . . . . . . . . . .70-13
EARTH . . . . . . . . . . . . . . . . . . . . . . . .70-14
INSPECTION CONNECTOR AND
SPARE CONNECTOR . . . . . . . . . . . .70-18

SENSOR
COMPONENT LOCATIONS70-7
AC208762
A
AD
Timing belt front
upper coverTiming belt front
lower coverEngine crank
angle sensor
<4G1>
Engine crank angle
sensor connector
AC302008
A<4G6>
ABHeat protector
Crankshaft
sprocket
Engine crank angle
sensor connectorEngine crank
angle sensor
AC301752
B
AB
Ignition coil 2
<4G1>
Engine control detonation
sensor connector
Engine control
detonation sensor
AC302009
B
AB
Hydraulic unit
<4G6>
Alternator
Engine control detonation
sensor connectorEngine control
detonation sensor
AC208541
C
AE
<4G1>
Throttle body
Throttle body
throttle sensor
Inlet manifold absolute pressure sensor
(incorporating intake air temperature sensor)
AC302479
AB
C
Throttle body
<4G6>
Throttle body
throttle sensor

SENSOR
COMPONENT LOCATIONS70-8
AC206644
AD
Camshaft position
sensor
D<4G1>
Rocker cover
AC302480AB
D
Camshaft position
sensor
Rocker cover
<4G6>
AC208654
AD
E
Vehicle speed
sensor
Idle speed
control servo

AC302481AB
FAir cleaner
assembly<4G6>Air cleaner
air flow sensor
AB
AC301754
G<4G1>
AC
Heat protector
Engine control
oxygen sensor (Front)
Engine control
oxygen sensor
(Front) connector
AC302482
G
AB
Heat protector
<4G6>
Engine control
oxygen sensor
(Front) connector
Engine control
oxygen sensor (Front)
AC206780AD
H
Rocker cover
<4G1>
Water temperature
sensor unit
AC302483AC302483
<4G6>H
AB
Rocker cover
Water temperature
sensor unit

SENSOR
COMPONENT LOCATIONS70-9
AC206775
AD
I
Input shaft
speed sensor
Output shaft
speed sensor
Air cleaner
bracket
AC301755
J
AB
Air thermo
sensorBlower assembly
AC300517
AD
K
Side impact
sensor (Front) Centre
pillar
AC300534
AC
L
Side impact
sensor (Rear)
Rear
seat belt
AC209080
M
AG
Wheel speed sensor
(Front) connector
Coil spring
Wheel speed
sensor (Front)
AC301753AB
SRS-ECU
N
Engine control
oxygen sensor
(Rear) connector
Engine control
oxygen sensor
(Rear)
AC209459
O
Wheel speed sensor
(Rear) connector
Parking brake cable
Coil spring
AE
Wheel speed
sensor (Rear)

DIODE
COMPONENT LOCATIONS70-13
DIODE
M1701000900223
AC208684
D
AD
A/T control solenoid
valve assembly connector
Inhibitor switch
A/T control solenoid
valve assembly
Transmission
assembly
AC300441
AC301240
Diode

AD