fuel pump MITSUBISHI LANCER 2006 Workshop Manual

GENERAL INFORMATION
ENGINE LUBRICATION12-2
GENERAL INFORMATION
M1121000100357
The lubrication method is a fully force-fed, full-flow fil-
tration type. The engine oil pump is a trochoid type
which is driven by the crankshaft <4G1>.The engine
oil pump is a gear type which is driven by the crank
-
shaft via the balancer timing belt <4G6>.
ENGINE OILS
Health Warning
Prolonged and repeated contact with mineral oil will
result in the removal of natural fats from the skin,
leading to dryness, irritation and dermatitis. In addi
-
tion, used engine oil contains potentially harmful con-
taminants which may cause skin cancer. Adequate
means of skin protection and washing facilities must
be provided.
Recommended Precautions
The most effective precaution is to adapt working
practices which prevent, as far as practicable, the
risk of skin contact with mineral oils, for example by
using enclosed systems for handling used engine oil
and by degreasing components, where practicable,
before handling them. Other precautions:
•Avoid prolonged and repeated contact with oils,
particularly used engine oils.
•Wear protective clothing, including impervious
gloves where practicable.
•Avoid contaminating clothes, particularly under-
pants, with oil.
•Do not put oily rags in pockets, the use of overalls
without pockets will avoid this.
•Do not wear heavily soiled clothing and
oil-impregnated foot-wear. Overalls must be
cleaned regularly and kept separate from per
-
sonal clothing.
•Where there is a risk of eye contact, eye protec-
tion should be worn, for example, chemical gog-
gles or face shields; in addition an eye wash
facility should be provided.
•Obtain first aid treatment immediately for open
cuts and wounds.
•Wash regularly with soap and water to ensure all
oil is removed, especially before meals (skin
cleansers and nail brushes will help). After clean
-
ing, the application of preparations containing
lanolin to replace the natur al skin oils is advised.
•Do not use petrol, kerosine, diesel fuel, gas oil,
thinners or solvents for cleaning skin.
•Use barrier creams, applying them before each
work period, to help the removal of oil from the
skin after work.
•If skin disorders develop, obtain medical advice
without delay.
SERVICE SPECIFICATION
M1121000300232
ItemStandard value
Oil pressure kPaat idle29 or more
at 3,500 r/min294 − 686
LUBRICANT
M1121000400433
ItemSpecification
Engine oil ACEA classificationA1, A2 or A3
Engine oil API classificationSG or higher
Engine oil quantity L4G1Oil filter0.3
To t a l3.3
4G6Oil filter0.3
To t a l4.3

EMISSION CONTROL
ENGINE AND EMISSION CONTROL17-5
SERVICE SPECIFICATION(S)
M1173000300288
ItemsStandard value
Purge control solenoid valve coil resistance (at 20°C) Ω30 − 34
EGR control solenoid valve coil resistance (at 20°C) Ω29 − 35
VACUUM HOSE
VACUUM HOSE PIPING DIAGRAMM1173000900417
AK300964
To
fuel tankFuel pressure
regulatorFrom
fuel pump
Catalytic
converter Catalytic
converter
Oxygen sensor
(front)
Oxygen sensor (rear)EGR valve
<4G1>
EGR control
solenoid valvePurge control
solenoid valve CanisterAir
AB
Air cleaner

AK204364AC
Air cleaner
Air
Canister
Purge control
solenoid valve
EGR control
solenoid valve
EGR valve
From
fuel pump
To
fuel tank Fuel pressure
regulator
PCV valve
Oxygen sensor
(front)
Oxygen sensor (rear)
Catalytic
converter
Catalytic
converter
<4G6>
EMISSION CONTROL
ENGINE AND E M ISSION CON T ROL17-6

RELAY
COMPONENT LOCATIONS70-5
RELAY
M1701000400369
NameSymbolNameSymbol
A/C compressor relayAHeated seat relayB
A/T control relayAHorn relayA
Accessory socket relayBIgnition coil relayA
Blower relayBPower window relayB
Engine control relayARadiator fan relayA
Front fog lamp relayARear fog lamp relayB
Fuel pump relay (1)BRear window defogger relayB
Fuel pump relay (2)B
AC301758AB
A
B
AC303951AB
A/C compressor relayEngine control relay
Horn relay
Front fog lamp relay
Radiator fan relay
A/T control relay
Ignition coil relayA
AC301760
Fuel pump relay (1) Power window relay
Rear window defogger relay
Blower relay
Heated seat relay
Fuel pump relay(2)
Accessory socket relay
Rear fog lamp relayAB
B

AC302010AC
(Front view)(Rear view)
C-208 C-209 C-210 C-211
C-212
C-213
C-214
C-215
C-217
C-218
C-219
C-220 C-221 C-222 C-223 C-224 C-225
C-226
C-227
JUNCTION BLOCK
Connector colour
code
B : Black
BR : Brown
G : Green
GR : Grey
L : Blue
None : Milk white
O : Orange
R : Red
V : Violet
Y : Yellow
C-213(5)Rear window defogger relay
C-214(5)Blower relay
C-215(15)Floor wiring harness (LH) and J/B
combination
C-217(3)Roof wiring harness and J/B combination
C-218(4)Rear fog lamp relay
C-219(4)Accessory socket relay
C-220(4)Fuel pump relay (2)
C-221(4)Heated seat relay
C-222(4)Fuel pump relay (1)
C-223(5)Power window relay
C-224(2)No connection
C-225(20)ETACS-ECU
C-226(24)ETACS-ECU
C-227(24-GR)ETACS-ECU
DASH P ANEL
CONF IGURA TION D I A G RA MS80-31

AC302011AC
(Front view)(Rear view)
C-208 C-209 C-210 C-211
C-212
C-213
C-214
C-216
C-217
C-218
C-219
C-220 C-221 C-222 C-223 C-224 C-225
C-226
C-227
JUNCTION BLOCK
Connector colour
code
B : Black
BR : Brown
G : Green
GR : Grey
L : Blue
None : Milk white
O : Orange
R : Red
V : Violet
Y : Yellow
C-213(5)Rear window defogger relay
C-214(5)Blower relay
C-216(15)Floor wiring harness (RH) and J/B
combination
C-217(3)Roof wiring harness and J/B combination
C-218(4)Rear fog lamp relay
C-219(4)Accessory socket relay
C-220(4)Fuel pump relay (2)
C-221(4)No connection
C-222(4)Fuel pump relay (1)
C-223(5)Power window relay
C-224(2)No connection
C-225(20)ETACS-ECU
C-226(24)ETACS-ECU
C-227(24-GR)ETACS-ECU
DASH P ANEL
CONF IGURA TION D I A G RA MS80-37

FLOOR AND ROOF
CONFIGURATION DIAGRAMS80-38
FLOOR AND ROOF
FLOOR AND ROOF M1801000901557
AC502059
D-06
D-07
D-05
D-04
D-03
D-02
D-01
D-35
D-39D-33
D-38D-32
D-34
D-31
D-30
D-29
D-25
D-28 D-27 D-24
D-23Y
Y Floor wiring
harness (LH)
Floor wiring
harness (RH)
Instrument panel
wiring harness
Connector
symbol
D
D-26
Roof wiring
harness
Connector colour
code
B : Black
BR : Brown
G : Green
GR : Grey
L : Blue
None : Milk white
O : Orange
R : Red
V : Violet
Y : Yellow
Antenna
feeder cable
AB
Y
D-01(2)Side impact sensor (Front: RH)
D-02(3)Door switch (Front: RH)
D-03(8)Floor wiring harness (RH) and rear door
wiring harness (RH) combination
D-04(2)Front room lamp
D-05(2-B)Wheel speed sensor (Rear: RH)
D-06(2-GR)Rear room lamp
D-07(3)Door switch (Rear: RH)
D-08(2-Y)Side impact sensor (Rear: RH)
D-13(3-B)Fuel tank gauge unit
D-14(2-Y)Side impact sensor (Rear: LH)
D-15(3)Door switch (Rear: LH)
D-16(5-GR)Fuel tank pump
D-17(2-B)Wheel speed sensor (Rear: LH)
D-18(8)Floor wiring harness (LH) and fuel wiring
harness combination
D-19(8)Floor wiring harness (LH) and rear door
wiring harness (LH) combination
D-20(3)Door switch (Front: LH)

FLOOR AND ROOF
CONFIGURATION DIAGRAMS80-40
FLOOR AND ROOF
M1801000901568
AC502060
D-06
D-07
D-05
D-04
D-03
D-02
D-01
D-35
D-34D-33
D-39
D-38
D-31 D-30
D-29 D-28D-27
D-23Y
Y
YFloor wiring
harness (LH)
Floor wiring
harness (RH)
Instrument panel
wiring harness
Connector
symbol
D
D-26
Roof wiring
harness
Connector colour
code
B : Black
BR : Brown
G : Green
GR : Grey
L : Blue
None : Milk white
O : Orange
R : Red
V : Violet
Y : Yellow
AB
D-01(2)Side impact sensor (Front: RH)
D-02(3)Door switch (Front: RH)
D-03(8)Floor wiring harness (RH) and rear door
wiring harness (RH) combination
D-04(2)Front room lamp
D-05(2-B)Wheel speed sensor (Rear: RH)
D-06(2-GR)Rear room lamp
D-07(3)Door switch (Rear: RH)
D-08(2-Y)Side impact sensor (Rear: RH)
D-13(3-B)Fuel tank gauge unit
D-14(2-Y)Side impact sensor (Rear: LH)
D-15(3)Door switch (Rear: LH)
D-16(5-GR)Fuel tank pump
D-17(2-B)Wheel speed sensor (Rear: LH)
D-18(8)Floor wiring harness (LH) and fuel wiring
harness combination
D-19(8)Floor wiring harness (LH) and rear door
wiring harness (LH) combination
D-20(3)Door switch (Front: LH)

FLOOR AND ROOF
CONFIGURATION DIAGRAMS80-42
FLOOR AND ROOF
M1801000901579
AC502061
D-07D-08
D-05
D-04
D-03
D-02
D-01
D-35
D-34
D-33
D-38
D-32
D-39
D-31
D-30
D-29
D-28 D-24 D-19
Y
Y Y
Connector
symbol
D
D-20
Roof wiring
harness
Connector colour
code
B : Black
BR : Brown
G : Green
GR : Grey
L : Blue
None : Milk white
O : Orange
R : Red
V : Violet
Y : Yellow
D-09
D-22D-21D-23D-25D-26
D-27
Y
YInstrument panel
wiring harness
Floor wiring
harness (RH)
Y
Antenna
feeder
cable
AB
D-01(2)Side impact sensor (Front: RH)
D-02(3)Door switch (Front: RH)
D-03(8)Floor wiring harness (RH) and rear door
wiring harness (RH) combination
D-04(2)Front room lamp
D-05(2-B)Wheel speed sensor (Rear: RH)
D-06(2-GR)Rear room lamp
D-07(3)Door switch (Rear: RH)
D-08(2-Y)Side impact sensor (Rear: RH)
D-09(3)Rear personal lamp (RH)
D-10(3)Luggage room lamp
D-11(2-B)Diode (for luggage room lamp circuit)
D-12(3)Rear personal lamp (LH)
D-13(3-B)Fuel tank gauge unit
D-14(2-Y)Side impact sensor (Rear: LH)
D-15(3)Door switch (Rear: LH)
D-16(5-GR)Fuel tank pump
D-17(2-B)Wheel speed sensor (Rear: LH)
D-18(8)Floor wiring harness (LH) and fuel wiring
harness combination

FLOOR AND ROOF
CONFIGURATION DIAGRAMS80-44
FLOOR AND ROOF
M1801000901580
AC502062
D-07
D-08
D-05
D-04
D-03
D-02
D-01
D-35
D-34
D-33
D-39
D-38
D-31
D-30
D-29 D-28 D-19
Y
Y Y
Connector
symbol
D
D-20
Roof wiring
harness
Connector colour
code
B : Black
BR : Brown
G : Green
GR : Grey
L : Blue
None : Milk white
O : Orange
R : Red
V : Violet
Y : Yellow
D-09
D-22D-21D-23D-26D-27 Y
Y
Instrument panel
wiring harness
Floor wiring
harness (RH)
Y
Antenna
feeder
cable
AB
D-01(2)Side impact sensor (Front: RH)
D-02(3)Door switch (Front: RH)
D-03(8)Floor wiring harness (RH) and rear door
wiring harness (RH) combination
D-04(2)Front room lamp
D-05(2-B)Wheel speed sensor (Rear: RH)
D-06(2-GR)Rear room lamp
D-07(3)Door switch (Rear: RH)
D-08(2-Y)Side impact sensor (Rear: RH)
D-09(3)Rear personal lamp (RH)
D-10(3)Luggage room lamp
D-11(2-B)Diode (for luggage room lamp circuit)
D-12(3)Rear personal lamp (LH)
D-13(3-B)Fuel tank gauge unit
D-14(2-Y)Side impact sensor (Rear: LH)
D-15(3)Door switch (Rear: LH)
D-16(5-GR)Fuel tank pump
D-17(2-B)Wheel speed sensor (Rear: LH)
D-18(8)Floor wiring harness (LH) and fuel wiring
harness combination