key MITSUBISHI LANCER 2006 Workshop Manual

CROSSMEMBER
POWER PLANT MOUNT32-8
INSTALLATION SERVICE POINTS
>>A<< ENGINE FRONT ROLL STOPPER
BRACKET INSTALLATION
AC005918Front of vehicleHoleAC
Inst
all th e en gine fron t roll stop per b r acket so that it s
hole
point s towards the fro n t side of the vehicle.
>>B<< ENGINE MOUNTING CUSHION
ST
OPPER INST ALLA TION <4G6>
AC304315ABFront of vehicle
Hole Engine mounting
cushion stopper
Inst
all the e ngin e mo untin g cushio n sto pper a s
shown.
CROSSMEMBER
REMOVA L AND INST ALLA TIONM13210032 0036 8
CAUTION
•Before removing the steering wheel and air bag module assembly, always refer to GROUP 52B -
Service Precautions
P.52B-5, Air bag Module and Clock Spring P.52B-194. Also, set the front
wheels so that they are facing straight forward, and remove the ignition key. If you fail to do this,
the SRS clock spring will be damaged, causing the SRS air bag to be inoperative and serious
injury.
•*1: Indicates parts which should be initially tightened, and then fully tightened after placing the
vehicle horizontally and loading the full weight of the engine on the vehicle body.
•
Pre-removal Operation
•Centremember Removal (Refer to P.32-7).
•Front Exhaust Pipe Remova l (Refer to GROUP 15,
Exhaust Pipe and Main Muffler P.15-10).
•Steering Wheel Air Bag Mo dule Assembly Removal
(Refer to GROUP 37, Steering Wheel P.37-17).
•Power Steering Fluid Draining (Refer to GROUP 37,
On-vehicle Service P.37-13).
Post-installation Operation
•Front Exhaust Pipe Installation (Refer to GROUP 15,
Exhaust Pipe and Main Muffler
P.15-10).
•Centremember Installation (Refer to P.32-7).
•Clock Spring Centring (Refer to GROUP 52B, Air Bag
Modules and Clock Spring P.52B-194).
•Steering Wheel Air Bag Module Assembly Installation
(Refer to GROUP 37, Steering Wheel P.37-17).
•Power Steering Fluid Supplying (Refer to GROUP 37,
On-vehicle Service P.37-13).
•Power Steering Fluid Line Bleeding (Refer to GROUP 37,
On-vehicle Service P.37-14).
•Press the dust cover with a finger to check whether the
dust cover cracked or damaged.
•Checking Steering Wheel Position with Wheels Straight
Ahead.
•Front Wheel Alignment Check and Adjustment (Refer to
GROUP 33, On-vehicle Service P.33-6).
*2: Indicates parts which should be temporarily tightened, and then fully tightened with the vehicle
on the earth in the unladen condition.

STEERING COLUMN SHAFT ASSEMBLY
POWER STEERING37-20
STEERING COLUMN SHAFT ASSEMBLY
REMOVAL AND INSTALLATIONM1372003100080
WARNING
Before removing the steering wheel and air bag module assembly, refer to GROUP 52B, Serv-
ice Precautions (P.52B-5) and Air Bag Module and Clock Spring (P.52B-194).
Pre-removal Operation
•Steering Wheel and Air bag Module Assembly Removal
(INVITE: refer to
P.37-17/INTENSE: refer to P.37-18).
•Under Cover Removal (Refer to GROUP 52A, Instrument
Panel
P.52A-3).
Post-installation Operation
•Under Cover Installation (Refer to GROUP 52A, Instru-
ment Panel P.52A-3).
•Steering Wheel and Air bag Module Assembly Installation
(INVITE: refer to
P.37-17/INTENSE: refer to P.37-18).
AC304919AB
12 ± 2 N·m
18 ± 2 N·m 5.0 ± 1.0 N·m
1
2
73
2
1
8
8 6
A
A
Ta b Section A - A
Section B - B
BB
Toe board
Specified sealant:
3M ATD Part No.8513 or equivalent
BB
4
5
(mounting screw)2.5 ± 0.5 N·m
Removal steps
1.Lower column cover
2.Upper column cover
3.Clock spring and column switch
assembly
4.Cover
5.Key interlock cable (Refer to
GROUP 23A, A/T Key Interlock and
Shift Lock Mechanism
P.23A-147).
6.Shaft cover
<>>>A<<7.Steering column shaft assembly
8.Cover assembly
REMOVAL SERVICE POINT
<> STEERING
COLUMN SHAFT
ASSEMBLY REMOVAL
CAUTION
The tilt lever should be held in the lock position
until the steering column shaft is installed to the
vehicle. If the steering column is removed with
the tilt lever released, or the tilt lever is released
after the steering column shaft was removed
from the vehicle, the steering column can not be
reinstalled correctly. If the steering column is
installed incorrectly, the collision energy absorb
-
ing mechanism may be damaged.
1. Ensure that the tilt lever is in the lock position, and remove the steering column mounting bolts.

42-2
TROUBLESHOOTING . . . . . . . . . .42-26
ON-VEHICLE SERVICE. . . . . . . . .42-27
DOOR FIT ADJUSTMENT. . . . . . . . . . . 42-27
DOOR WINDOW GLASS
ADJUSTMENT . . . . . . . . . . . . . . . . . . . . 42-28
GLASS SLIDING MECHANISM CHECK
AND ADJUSTMENT . . . . . . . . . . . . . . . 42-28
POWER WINDOW OPERATING
CURRENT CHECK . . . . . . . . . . . . . . . . 42-28
POWER WINDOW RELAY CHECK . . . 42-29
CIRCUIT BREAKER (INCORPORATED
IN THE POWER WINDOW MOTOR)
INSPECTION . . . . . . . . . . . . . . . . . . . . . 42-29
POWER WINDOW CHECK . . . . . . . . . . 42-29
CENTRAL DOOR LOCKING SYSTEM
INSPECTION . . . . . . . . . . . . . . . . . . . . . 42-29
DOOR OUTSIDE HANDLE PLAY
CHECK . . . . . . . . . . . . . . . . . . . . . . . . . 42-29
DOOR INSIDE HANDLE PLAY
ADJUSTMENT . . . . . . . . . . . . . . . . . . . . 42-30
DOOR ASSEMBLY . . . . . . . . . . . .42-31
REMOVAL AND INSTALLATION . . . . . 42-31
INSPECTION . . . . . . . . . . . . . . . . . . . . . 42-32
DOOR GLASS AND REGULATOR42-32
REMOVAL AND INSTALLATION . . . . . 42-32
INSPECTION . . . . . . . . . . . . . . . . . . . . . 42-34
DOOR HANDLE AND LATCH . . . .42-36
REMOVAL AND INSTALLATION . . . . . 42-36
INSPECTION . . . . . . . . . . . . . . . . . . . . . 42-37
WINDOW GLASS RUNCHANNEL
AND DOOR OPENING
WEATHERSTRIP . . . . . . . . . . . . . .42-39
REMOVAL AND INSTALLATION . . . . . 42-39
TRUNK LID . . . . . . . . . . . . . . . .42-41
SPECIAL TOOL . . . . . . . . . . . . . . .42-41
ON-VEHICLE SERVICE. . . . . . . . .42-41
TRUNK LID ADJUSTMENT . . . . . . . . . . 42-41
ADJUSTMENT OF CLEARANCE
AROUND TRUNK LID . . . . . . . . . . . . . . 42-42
TRUNK LID STRIKER ADJUSTMENT . 42-42
TRUNK LID HEIGHT ADJUSTMENT . . 42-42
TRUNK LID . . . . . . . . . . . . . . . . . . .42-43
REMOVAL AND INSTALLATION . . . . . . 42-43
INSPECTION . . . . . . . . . . . . . . . . . . . . . 42-45
TAILGATE . . . . . . . . . . . . . . . . 42-46
SERVICE SPECIFICATIONS . . . . .42-46
SEALANTS . . . . . . . . . . . . . . . . . . .42-46
SPECIAL TOOL . . . . . . . . . . . . . . .42-46
TROUBLESHOOTING . . . . . . . . . .42-47
ON-VEHICLE SERVICE . . . . . . . . .42-47
TAILGATE FIT ADJUSTMENT. . . . . . . . 42-47
TAILGATE HANDLE PLAY CHECK . . . . 42-47
TAILGATE . . . . . . . . . . . . . . . . . . .42-48
REMOVAL AND INSTALLATION . . . . . . 42-48
TAILGATE HANDLE AND
LATCH . . . . . . . . . . . . . . . . . . . . . .42-50
REMOVAL AND INSTALLATION . . . . . . 42-50
INSPECTION . . . . . . . . . . . . . . . . . . . . . 42-51
KEYLESS ENTRY SYSTEM . . 42-51
SERVICE SPECIFICATIONS . . . . .42-51
SPECIAL TOOLS . . . . . . . . . . . . . .42-52
TROUBLESHOOTING . . . . . . . . . .42-53
ON-VEHICLE SERVICE . . . . . . . . .42-53
KEYLESS ENTRY SYSTEM CHECK. . . 42-53
KEYLESS ENTRY SYSTEM TIMER
LOCK FUNCTION INSPECTION . . . . . . 42-53
ENABLING/DISABLING THE
ANSWERBACK FUNCTION . . . . . . . . . 42-53
HOW TO REGISTER SECRET CODE . 42-55
TRANSMITTER. . . . . . . . . . . . . . . .42-58
DISASSEMBLY AND REASSEMBLY . . 42-58
INSPECTION . . . . . . . . . . . . . . . . . . . . . 42-59

DOOR
BODY42-29
3. If the operation current is outside the standard value, refer to GROUP 54B, Troubleshooting
P.54B-15, refer to GROUP 54C, Troubleshooting
P.54C-4.
POWER WINDOW RELAY CHECKM1429001800202
AC305140
123
4
5
1 3
4
5
AB
Junction block
(front view)
Power window relayPower window
relay
Bat t ery
voltage
Teste r
co
nnectionSpecified
condition
Not applied4 − 5Ope n ci rcui t
•Connect
te
rmin al No. 3
an
d the
ne
gative
ba
ttery
te
rmin al.
•Connect
te
rmin al No. 1
an
d the
positive batt
e ry
te
rmin al.
Less than 2
ohms
CIRCUIT BREAKER (INCORPORA T ED IN
THE POW
E R W I NDOW MOT O R)
INSPECTION
M14290010 0027 3
1.Pull the p o wer windo w switch to th e UP position
to f u lly close the do or windo w g l ass, an d ke ep
pullin g the switch for 1 0 addition al secon d s.
2.Rele ase the power window switch from t he UP
position an d immediately pre ss it to t he DOW N
position. Th e con d ition of the circu i t brea ker is
goo d if t he doo r window g l ass st art s to mo ve
downward s with in 60 seconds.
POWER WI NDOW CHECKM14290044 0020 3
Check the system a s de scribed b e low . I f the system
does not work, car
r y out troublesh ootin g. Refer to
GROUP 54
B, T r ouble s hoo ting
P.54B-15 or GROUP
54C, T r oublesh ootin g P.54C-4.
•Operate the powe r wind ow switch of e a ch se at to
check that
the power window works.
•Tu rn o n the power wind ow lock switch of the
power wind
ow main swit ch, and ope rate the front
p
a ssenger's and rear power window su b switches
to check th
at the p o wer windo ws do n o t work.
•Tu rn o n the power wind ow lock switch of the
power
window main switch, and operate the
power
window main switch to check tha t each
power window
op erates.
CENTRAL DOOR LOCKING SYSTEM
INSPECTION
M142700 1 1 0013 3
Check that th e ce ntral door locking system wo rks by
op
er atin g th e key cylin de rs (d rive r ’ s an d p a sse n g e r ’ s
door) an
d the inside lock kno b (driver's door). Ca rry
out trou
bleshooting if the system does not activate.
Re
fer to GROUP 54B, T r ou bleshooting
P.54B-15,
refer to GROUP 54 C, T r o uble s hoo ting P.54C-4.
DOOR OUTSIDE HANDLE PL A Y CHECKM14230016 0027 7
AC006113
AB
A
1.Check t hat the door o u t s ide handle play is with in
th e st and ard va lue range.
St andard va lue (A):
Fron t door: 2.3 ± 2.1 m m
Rear door: 1.3 ± 1.7 mm
2. If the do or out side ha ndle play is not wit h in th e
st a ndard valu e rang e, ch eck the do or out side
h andle or the door latch assemb ly . Replace, if
ne c e ss a r y .

DOOR
BODY42-36
DOOR HANDLE AND LATCH
REMOVAL AND INSTALLATION
M1423004600328
Pre-removal Operation
•Door Trim Removal (Refer to GROUP 52A, Door trim P.52A-17.)
Post-installation Operation
•Door Inside Handle Play Check (Refer to P.42-30.)
•Door Outside Handle Play Check (Refer to P.42-29.)
•Door Trim Installation (Refer to GROUP 52A, Door trim
P.52A-17.)
AC305110

5
5.0 ± 1.0 N·m
1
4
9
2
AB
4 5
2
3
8 7
5.0 ± 1.0 N·m
1
6
9
NN
89.0 ± 2.0 N·m 9.0 ± 2.0 N·m
Door handle and door latch assembly
removal steps

>>C<<1.Door inside handle
•Waterproof film (Refer to P.42-39.)
2.Door outside handle
3.Door lock key cylinder
>>B<<4.Lower sash
5.Door latch assembly
6.Inside lock cable (Front door)
7.Inside lock rod (Rear door)
8.Inside handle rod
Door check removal steps
•Waterproof film (Refer to P.42-39.)
>>A<<9.Door check
INST
ALLA T ION SER VICE POINTS
>>A<< DOOR CHECK INST ALLA TION
ACX00541
Identification mark
AB
Install the d oor check so that th e ide n tification mark
faces upward
s .

DOOR
BODY42-38
Actuator Switch Check
Lever positionTester
connectionSpecified
condition
At the "LOCK"
position1 − 2Less than 2
ohms
1 − 3Open circuit
At the "UNLOCK"
position1 − 2Open circuit
1 − 3Less than 2
ohms
REAR DOOR LOCK ACTUATOR CHECK
23
4 1
56
23
4 1
56
AC305112B
A
AB
Rear door
Lock Unlock
View A
View B
Unlock
Lock

Lever
Lever
Ac tuator Op era t ion Check
Lever
positionBattery connectionLever
operation
At the
"LOCK"
position•Connect terminal
No. 4 and the
negative battery
terminal.
•Connect terminal
No. 6 and the
positive battery
terminal.
The lever
moves from the
"LOCK"
position to the
"UNLOCK"
position.
At the
"UNLOCK"
position•Connect terminal
No. 6 and the
negative battery
terminal.
•Connect terminal
No. 4 and the
positive battery
terminal.
The lever
moves from the
"UNLOCK"
position to the
"LOCK"
position.
DOOR LOCK KEY CYLINDER SWITCH
CHECK ASSENGER’S SIDE>
AC101318
3
2
1
Switch
positionTester
connectionSpecified
condition
LOCK2 − 3Less than 2
ohms
NEUTRAL
(OFF)1 − 2, 2 − 3Open circuit
UNLOCK1 − 2Less than 2
ohms

TAILGATE
BODY42-50
TAILGATE HANDLE AND LATCH
REMOVAL AND INSTALLATION
M1424001700170
Pre-removal Operation
•Tailgate Handle Play Check (Refer to P.42-47).
Y1518AU
Y1520AU
AC305141
4 5
6
3
3 5
5.0 ± 1.0 N·m
9.0 ± 2.0 N·m
AB
2
1
22 ± 4 N·m
Striker removal steps
•Rear end trim (Refer to GROUP 52A,
Trims
P.52A-13.)
>>A<<1.Strik er
Tailgate handle and lock key cylinder
removal steps

•Lower tailgate trim (Refer to GROUP
52A, Tailgate Trim
P.52A-21.)
•Waterproof film (Refer to P.42-48.)
2.Bolt (earth)
3.Tailgate latch assembly
4.Tailgate lock key cylinder
5.Tailgate handle
Tailgate latch removal steps
•Lower tailgate trim (Refer to GROUP
52A, Tailgate Trim
P.52A-21.)
•Waterproof film (Refer to P.42-48.)
2.Bolt (earth)
3.Tailgate latch assembly
Tailgate lock actuator removal steps
•Lower tailgate trim (Refer to GROUP
52A, Tailgate Trim
P.52A-21.)
•Waterproof film (Refer to P.42-48.)
6.Tailgate lock actuator
INSTALLA T ION SER VICE POINT
>>A<< STRIKER INST ALLA TION
AC305098AB
Striker centre
Striker Latch centre
Latch
+1.5 mm
-1.5 mm
Assemble so the dist ance between the centre of the
striker an
d ce ntre of t he la tch is
±1.5 mm or less.

KEYLESS ENTRY SYSTEM
BODY42-51
INSPECTION
M1424001200142
TAILGATE LOCK ACTUATOR CHECK
AC103292
A
View A Unlock
Lock Lever
AC
Lever
positionBatte
ry connec tionLever
o
peration
At the
"LOCK"
position•Conn ect t e rminal
No.2
and th e
ne
gative ba ttery
te
rmin al.
•Connect t e rminal
No.3
and th e
po
sit i ve battery
te
rmin al.
The le ver
moves f
r om the
"LOCK"
p
o sition t o the
"UNLOCK
"
p
o sition.
At the
"UNLOCK"
position•Conn ect t e rminal
No.3
and th e
ne
gative ba ttery
te
rmin al.
•Connect t e rminal
No.2
and th e
po
sit i ve battery
te
rmin al.
The le ver
moves f
r om the
"UNLOCK
"
p
o sition t o the
"LOCK"
p
o sition.
TA ILGA TE LA TCH CHECK keyl
ess entry system>
AC103291
Lever
Unlock Lock
1
2
AD
Lever positionTester
connectionSpecified
condition
At the "LOCK"
position1 − 2 (Earth)Open circuit
At the
"UNLOCK"
positionLess than 2
ohms
KEYLESS ENTR Y SYSTEM
SERV ICE SPECIFICA T IONS
M14280003 0010 4
ItemStandard value
Voltage of transmitter battery V2.5 − 3.2

KEYLESS ENTRY SYSTEM
BODY42-52
SPECIAL TOOLS
M1428000600280
ToolNumberNameUse
B991502
MB991502M.U.T . -II
su
b-assemblyEn cryp ted code re gistration
MB991529
MB991529Diagnosis code check
harn
e ss
MB991910
MB991826
MB991955
MB991911
MB991824
MB991827
MB991825
A
B C
D
E F
DO NOT USE
MB991 955
A: MB9918 24
B: MB991827
C: MB99191 0
D: MB991911
E: MB991825
F: MB991 826
M.U.T . -III
su
b-assembly
A: V ehicle
commun ica t ion
inte rface (V .C.I.)
B: M.U.T. -III USB
cab l e
C: M.U.T . -III main
harne ss A
(V ehicles wi th CAN
commun ica t ion
sy stem )
D: M.U.T. -III main
harne ss B
(V ehicles witho u t
CA N
commun ica t ion
sy stem )
E: M.U.T. -III
mea s urement
adapt er
F: M.U.T . -III t r igger
harne ss
Encryp ted code re gistration
M.U.T.-III main harness B
(MB991911) should be used.
M.U.T.-III main harness A
should not be used for this
vehicle.
CAUTION

KEYLESS ENTRY SYSTEM
BODY42-53
TROUBLESHOOTING
M1428000700287
The keyless entry system is controlled by the Smart
Wiring System (SWS). For troubleshooting, refer to
GROUP 54B, Troubleshooting
P.54B-15 or GROUP
54C, Troubleshooting P.54C-4.
ON-VEHICLE SERVICE
KEYLESS ENTR Y SYSTEM CHECKM1428001400096
Check the system as described below. If the system
does not work, carry out troubleshooting. Refer to
GROUP 54B, Troubleshooting
P.54B-15, refer to
GROUP 54C, Troubleshooting P.54C-4.
•Operate the transmitter to check that the doors
and tailgate can be locked and unlocked.
•Operate the transmitter to check that the answer-
back function works in response to door and tail-
gate locking/unlocking.
NOTE: The adjustment function allows you to
change the answerback setting as follows. Prior
to that check, confirm which setting is activated.
.
•The hazard warning lamps flash twice when
locked and once when unlocked. The room
lamp flashes twice when locked and illumi
-
nates for 15 seconds when unlocked.
•The hazard warning lamps do not flash when
locked and flash once when unlocked. The
room lamp flashes twice when locked and illu
-
minates for 15 seconds when unlocked.
•The hazard warning lamps flash twice when
locked and do not flash when unlocked. The
room lamp flashes twice when locked and illu
-
minates for 15 seconds when unlocked.
•The hazard warning lamps do not flash when
both locked and unlocked. The room lamp
flashes twice when locked and illuminates for
15 seconds when unlocked.
KEYLESS ENTRY SYS TEM TIMER LOCK
FUNCTION INSPECTION
M1428004000138
Push the transmitter unlock button and check to see
that the doors and tailgate lock within 30
seconds. If it doesn't, then execute troubleshooting
remedies. Refer to GROUP 54B, Troubleshooting
P.54B-15, refer to GROUP 54C, Troubleshooting
P.54C-4.
ENABLING/DISABLING THE
ANSWERBACK FUNCTION
M1428003200214
If the keyless entry system locks or unlocks the
doors, the room lamp flashes or illuminates, the haz
-
ard warning lamp flashes (hazard answerback func-
tion). The hazard answerback function can be
enabled or disabled according to the following proce
-
dure:
ENABLING/DISABLING THE HAZARD
ANSWERBACK FUNCTION
The hazard answerback function can be enabled or
disabled by one of the two following procedures.
diagnosis connector (1) is earthed>
1. Enter the hazard answerback customize mode by performing one of the following steps. If the
ETACS-ECU enters the customize mode, its
buzzer will sound once.
(1) Turn the ignition switch to “LOCK”(OFF) position.
(2) Turn off the hazard warning lamp switch.
CAUTION
Before connecting or disconnecting the earth,
turn the ignition switch to the "LOCK" (OFF)
position.
AC305133AB
Diagnosis
connector
MB991529Steering shaft
(3) Connect the diagnosis connector to the special tool diagnosis code check harness
(MB991529).
(4) Close the driver's side door.
(5) Keep the windshield washer switch on for at least ten seconds. Then the ETACS-ECU
buzzer will sound once.
2. If the transmitter “LOCK” button is pushed consecutively twice (wit hin two seconds), the
ETACS-ECU buzzer will sound, indicating that the
hazard answerback function can be enabled or
disabled when the doors are locked.