clutch MITSUBISHI LANCER 2014 8.G Repair Manual

View of the engine compartment
Vehicle care and maintenance 9-5
9
Unlatch the prop from the engine hood and put it back in its retainer. Slowly lower the engine hood about 8 inches (20 cm), then let it drop from its own weight.
N00937600667
To close
CAUTION Be careful not to trap your hands or fingers when closing the engine hood.  Make sure the engine hood is firmly closed before driving. If you drive without the engine hood com-pletely closed, it could open up while driv- ing.NOTE
 If this does not close the engine hood prop- erly, drop it again from a slightly higher position.
 Do not push down strongly on the engine hood. Depending on how strongly or where you push down, you could create a dent in the vehicle body.  For vehicles equipped with the theft-alarm system, if you drive with the engine hood left open, warning display is displayed on theinformation screen in the multi-information display.Type 1 Type 2
NOTE
View of the engine compart- ment 1- Power steering fluid reservoir (if so
equipped)
2- Air cleaner filter 3- Brake fluid/Clutch fluid reservoir (if so
equipped)
4- Engine coolant reservoir 5- Windshield washer fluid reservoirExcept for vehicles with turbochargerVehicles with turbocharger

Manual transaxle oil (if so equipped) Vehicle care and maintenance 9-11
9
5. Put the duct back on in its original posi- tion.
N00938200165
Whenever the manual transaxle oil level ischecked, add oil to maintain the proper level, if necessary. Refill or change the oil according to the table.
N00938100063
The continuously variable transmission(CVT) should be maintained and serviced by an authorized Mitsubishi Motors dealer or a repair facility of your choice to obtain thebest performance and longest life. It is impor- tant that the transmissi
on fluid is kept at the
correct level. Use only “Mitsubishi Motors Genuine CVTF-J4” transmission fluid to ensure opti-mum transmission performance.
Mitsubishi Motors Corporation does not rec- ommend the addition of any fluid additives tothe transmission.
N00938300036
The Twin Clutch Sportronic shift transmis-sion (Twin Clutch SST) should be maintained and serviced by an authorized Mitsubishi Motors dealer or a repair facility of yourchoice to obtain the best performance and longest life. It is impor
tant that the transmis-
sion fluid is kept at the correct level. Use only Mitsubishi Motors Genuine SSTF-I to ensure optimum transmission performance.
NOTE
 Except for vehicles with turbocharger, make sure that the connector is properly recon- nected.
Manual transaxle oil
(if so
equipped)Vehicles with turbocharger
Oil type

Lubricant
Mitsubishi Motors Genuine NEW MULTI GEAR OIL API
Classification GL-3
Viscosity range
SAE 75W-80
Continuously variable transmission (CVT) fluid
(if
so equipped)Fluid type

Special additives

Twin Clutch Sportronic shift transmission (Twin Clutch SST) fluid
(if so equipped)
Fluid type

CAUTION Using the improper transmission fluid may damage the transaxle.

Brake fluid/Clutch fluid (if so equipped) Vehicle care and maintenance 9-13
9
Check the washer fluid level at regular inter- vals and add washer fluid to reservoir if nec- essary. Open the reservoir cap and check the fluidlevel with the dipstick. When freezing weather is anticipated, flush out the water in the reservoir by operating thepump. Fill the reservoir with windshield anti- freeze (not radiator antifreeze), and operate the system for a few seconds to flush out theresidual water.
N00938700186
The brake fluid and the clutch fluid share thereservoir tank. The fluid level must be between the “MAX” and “MIN” marks on the reservoir. The fluid level falls slightly with wear of the brake pads, but this does not indicate any abnormality. The fluid in the master cylinder should be checked when doing other work under the engine hood. The brake
system should also be
checked for leaks at the same time.
If the fluid level falls markedly in a short length of time, it indicates leaks from the brake system. If this occurs, have the vehicle checked by anauthorized Mitsubishi Motors dealer or a repair facility of your choice. Use the recommended brake fluid conform- ing to DOT 3 or DOT 4. The reservoir cap must be tightly sealed to keep dirt and water out.
During cold weather
Brake fluid/Clutch fluid
(if so
equipped)To check the fluid level

MAX MIN
Fluid type

CAUTION Do not let any petroleum-based fluid touch, mix with, or get into
the brake fluid. This
will damage the seals. Be careful when handling brake fluid. It can damage painted surfaces. Use only the listed brake fluid. Different brands of brake fluid have different addi-tives, and these can cause a chemical reac- tion. Do not mix bra
nds of brake fluid.
Keep the reservoir tank cap closed to keep the brake fluid from evaporating.

Clutch pedal free play (if so equipped) 9-24 Vehicle care and maintenance
9
N00940000359
In some areas of the country, snow tires are required for winter driving. If snow tires arerequired in your area, you must choose snow tires of the same size and type as the original tires provided with your vehicle. Snow tiresshould also be installed on all four wheels. Otherwise your safety and vehicle handling can be reduced.Even where laws may permit it, snow tiresshould not be operated at sustained speeds over 75 mph (120 km/h).
N00940100129 N00940201097
To check the clutch pedal free play (A), turn off the engine and press the pedal until you feel resistance. Clutch pedal free play: .2 to .4 inch (4 to 9 mm)
N00940301333
To check the brake pedal free play (A), turnoff the engine and press the brake pedal sev-eral times with your foot. Then press the pedal down with your fingers until you first feel resistance. Brake pedal free play: .1 to .3 inch (3 to 8 mm) If the free play is not within these limits, take your vehicle to an authorized Mitsubishi Motors dealer or a repair facility of your choice for adjustment.
N00940400180
Check the parking brake lever travel occa-sionally. To check this, pull the lever up
Snow tires
CAUTION If flange nuts are used on your vehicle, change to tapered nuts when using snow tireswith steel wheels.  Only Mitsubishi Motors genuine wheels should be used, because your vehicle is equipped with a tire pressure monitoring sys- tem.Use of another type of wheel risks air leaks and sensor damage, as it will not be possible to install the tire pressure sensor properly.
Tire chains
CAUTION Tire chains cannot be used on your vehicle. The clearance between the chains and the body is not sufficient to allow proper clear- ance, and the vehicle body might be dam-aged.
Clutch pedal free play
(if so
equipped)
Brake pedal free play Parking brake lever stroke

Fuses
Vehicle care and maintenance 9-31
9
Engine compartment fuse location table * - Front of the vehicle
No.
Sym- bol
Electrical system
Capacity
1 Front fog lights 15 A 2 Engine 7.5 AEngine compartment fuse location
* Behind the fuse
block cover
*
3 Automatic transaxle 20 A 4 Horn 10 A 5 Alternator 7.5 A 6 Headlight washer 20 A 7 Air conditioning 10 A 8
/
ETV/Oil cooler fan (Twin Clutch SST)
Except for vehi- cles with turbo- charger
15 A
ETV
Vehicles with tur-bocharger
9 Security horn 20 A 10 Wiper deicer 15 A 11 — — — 12 Power gate 30 A 13
Daytime running
lights
10 A
14
Headlight
(high beam) (left)
10 A
15
Headlight
(high beam) (right)
10 A
No.
Sym- bol
Electrical system
Capacity
16
Headlight

(low/high beam) (left)
Discharge 20 A
17
Headlight

(low/high beam) (right)
Discharge 20 A
18
Headlight (low beam) (left)
Halogen 10 A
19
Headlight (low beam) (right)
Halogen 10 A
20
ENG/PO WER
Except for vehi- cles with turbo- charger
10 A
I/C SPRAY
Vehicles with tur-bocharger
21 Ignition coil 10 ANo.
Sym- bol
Electrical system
Capacity

Refill capacities 11-6 Specifications
11
PCD: Pitch Circle Diameter (installation holes)
N01148001016
NOTE
 Contact an authorized Mitsubishi Motors dealer for details on the combination used on your vehicle.
 These tires satisfy vehicle loading conditions described in this owner’s manual.NOTE
Refill capacities
Item
Capacity
Lubricants
Fuel (approxi- mate)
Front-wheel drive vehicles 15.5 gal (59.0 L)
Refer to “Fuel selection” on page 3-2.
All-wheel drive vehicles 14.5 gal (55.0 L)
Engine oil
2.0 liter
Except for vehi- cles with turbo- charger
Oil pan 4.2 qt (4.0 L)
Engine oils displaying the ILSAC certification mark (“starbust” symbol) on the container.If these oils are not available, an API classification SN or higher can be used.
Oil filter .32 qt (0.3 L)
Vehicles with turbocharger
Oil pan 5.1 qt (4.8 L)Oil filter .32 qt (0.3 L)
2.4 liter
Oil pan 4.5 qt (4.3 L)Oil filter .32 qt (0.3 L)
Power steering As required Mitsubishi Motors Genuine Power Steering Fluid Manual transaxle 2.6 qt (2.5 L)
Mitsubishi Motors Genuine NEW MULTI GEAR OIL API classification GL-3 SAE 75W-80
Continuously variable transmission (CVT) 7.5
qt (7.1 L) Mitsubishi Motors Genuine CVTF-J4
Twin Clutch SST
8.0 qt (7.6 L) {includes .53 qt (0.5 L) in oil cooler}
Mitsubishi Motors Genuine SSTF-I

Refill capacities
Specifications 11-7
11
ACD: Active center differential system LSD: Limited slip differentialTransfer oil
Except for vehicles with ACD .50 qt (0.47 L)
Mitsubishi Motors Genuine Super Hypoid Gear Oil API classification GL-5 SAE 80
Vehicles with ACD .85 qt (0.8 L) Mitsubishi Motors Genuine LSD gear oil
AWC control fluid
.95 qt (0.9 L) {Includes hydrau-
lic piping}
DIAMOND ATF SP III
Rear differential oil
Except for vehicles with ACD .42 qt (0.4 L)
Mitsubishi Motors Genuine Super Hypoid Gear Oil API classification GL-5 SAE 80
Vehicles with ACD .58 qt (0.55 L) Mits
ubishi Motors Genuine LSD gear oil
Brake/Clutch (if so equipped) As required C
onforming to Brake fluid DOT3 or DOT4
Hood lock release mechanism and safety catch As
required Multipurpose type grease NLGI Grade 2
Engine coolant {Includes .63 qt (0.65 L) in reserve tank}
Manual trans- axle
7.4 qt (7.0 L)
Mitsubishi Motors Genuine Super Long Life Coolant Premium or an equivalent
*
CVT 7.4 qt (7.0 L)Twin Clutch SST
7.9 qt (7.5 L)
Washer fluid 4.3 qt (4.0 L) — Refrigerant (air conditioning)
Refer to the “Air conditioning label”
on page 11-2.
HFC-134a
* : similar high quality ethylene glycol base
d non-silicate, non-amine, non-nitrate a
nd non-borate coolant with long life hybrid o
rganic acid tech-
nology
Item
Capacity
Lubricants

Alphabetical index
12-1
12
A
Accessory (installation)
.........................
3-6
ACD (Active center differential system) 5-83
ACD control mode display
..............
5-84
ACD control mode switch
...............
5-84
ACD warning display
......................
5-84
Active stability control (ASC)
..............
5-95
ASC OFF display or ASC indicator
..5-96
ASC operation display
....................
5-96
Air cleaner filter
...................
................
9-9
Air conditioning
Automatic air conditioning
.....
7-17
, 7-23
Important air conditioning operating tips
..
7-28 Manual air conditioning
...........
7-7
, 7-12
Air purifier
....................
.....................
7-28
All-wheel driving operation
.................
5-87
Aluminum wheels
...............................
9-52
AM/FM radio
....................
.................
7-29
Antenna
Roof antenna
.........................
7-62
, 7-63
Anti-lock braking system
.....................
5-92
Warning light / display
...........
5-93
, 5-94
Arm rest
........................
.......................
4-6
Assist grip
.....................
...................
5-194
Audio
AM/FM radio
................
.................
7-29
CD player
.....................
.................
7-29
Troubleshooting
.............................
7-60
Automatic air conditioning
..........
7-17
, 7-23
AWC control fluid
...............
...............
9-12
B
Back-up lights
Bulb capacity
..................
...............
9-34
Replacement
...................
...............
9-45
Ball joint, steering linkage seals and drive shaft boots
.....................
..................
9-27
Battery
........................
......................
9-14
Charging system warning light
.......
5-147
Checking battery electrolyte level
....
9-15
Disconnection and connection
.........
9-16
During cold weather
.......................
9-16
Removing and installing the battery uppercover (vehicles with turbocharger)
.9-14
Specification
...................
...............
11-5
Bluetooth 2.0 interface
.......................
5-161
Bottle holder
....................
.................
5-193
Brake
Anti-lock braking system
................
5-92
Braking
.......................
....................
6-5
Fluid
....................
.................
9-13
, 11-6
Hose
.......................
......................
9-27
Parking brake
..................
...............
5-49
Parking brake lever stroke
...............
9-24
Pedal
.......................
......................
5-90
Pedal free play
................
...............
9-24
Power brakes
..................
...............
5-90
Service brake
.................
.................
5-90
Brake assist
...................
.....................
5-91
Break-in recommendations
....................
5-3
Bulb capacity
.....................
.................
9-34
C
California Perchlorate Materials Requirements
.....................
................
3-7
Capacities
.....................
.....................
11-6
Card holder
............................
5-187
, 5-191
Cargo loads
...................
.....................
6-11
Catalytic converter
................
................
9-2
CD player
......................
.....................
7-29
Certification label
...............................
11-3
Charging system warning light
...........
5-147
Chassis number
..................
.................
11-2
Child restraint
....................
.................
4-14
Child safety locks for rear door
............
5-40
Cleaning
Inside of your vehicle
......................
9-48
Outside of your vehicle
...................
9-49
Clutch
Fluid
..................
...................
9-13
, 11-6
Pedal free play
...............
.................
9-24
Coat hooks
....................
...................
5-194
Combination headlights and dimmer switch
.
5-149

Alphabetical index 12-2
12
Coming home light
...........................
5-153
Consumer information
........................
10-2
Continuously variable transmission (CVT)
....
5-62Fluid
.....................
...............
9-11
, 11-6
Selector lever operation
...................
5-63
Sports mode
..................
.................
5-67
Coolant (engine)
..........................
9-8
, 11-6
Cruise control
....................
.................
5-99
Indicator
...................
...................
5-100
Cup holder
....................
...................
5-192
D
Daytime running lights
Bulb capacity
................
.................
9-34
Replacement
.................
.................
9-38
Defogger (rear window)
....................
5-160
Defrosting or defogging (windshield, door windows)
...............
7-12
, 7-17
, 7-22
, 7-27
Digital clock
Time setting
..................
.................
7-59
Dimensions
...................
.....................
11-4
Dimmer (high/low beam change)
.......
5-152
Disc brake pads
.................
.................
9-27
Dome light
Bulb capacity
................
.................
9-35
Replacement
.................
.................
9-47
Switch
......................
...................
5-189
Dome light/Reading lights
Bulb capacity
..................
................
9-35
Replacement
...................
................
9-46
Switch
.....................
.....................
5-188
Doors
Lock
.......................
.......................
5-36
Power door locks
............................
5-38
Drive mode indicator
...........................
5-86
Drive mode-selector
............................
5-85
Driving during cold weather
..................
6-4
Driving, alcohol and drugs
....................
6-2
E
Electric rear window defogger switch
..5-160
Electronic immobilizer (Anti-theft starting system)
.....................
................
5-4
, 5-28
Electronically controlled 4WD system
..5-85
Drive mode indicator
.......................
5-86
Drive mode-selector
........................
5-85
Emergency key
...................
................
5-23
Emission-control system maintenance
...
9-25
Engine
Compartment
..................
.................
9-5
Coolant
...................
................
9-8
, 11-6
Hood
.......................
........................
9-3
Oil and oil filter
.......................
9-6
, 11-6
Overheating
....................
.................
8-4
Serial number
.................
................
11-2
Specifications
.................
................
11-5
Engine coolant temperature display
....
5-119
Exhaust system
..................
.................
9-27
F
Filling the fuel tank
...............
................
3-4
Floor console box
.............................
5-192
Floor mat
......................
.......................
6-2
Fluid
..........................
........................
11-6
AWC control fluid
..........................
9-12
Brake fluid
............................
9-13
, 11-6
Clutch fluid
...........................
9-13
, 11-6
Continuously variable transmission (CVT) fluid
....................
...............
9-11
, 11-6
Engine coolant
........................
9-8
, 11-6
Power steering fluid
...............
9-14
, 11-6
Twin Clutch Sportron
ic shift transmission
(Twin Clutch SST) fluid
.......
9-11
, 11-6
Washer fluid
.................
.................
11-6
Fluid capacities and lubricants
.............
11-6
Fog lights
Bulb capacity
................
.................
9-34
Indicator
...................
...................
5-145
Replacement
.........................
9-41
, 9-42
Switch
......................
...................
5-156
Free-hand advanced security transmitter (F.A.S.T.-key)
.................
.................
5-12
Front console boxes
..........................
5-191
Front console tray
.............................
5-191
Front seats
.........................
...................
4-3

Alphabetical index
12-3
12
Front turn signal lights
Replacement
.................
.................
9-40
Front turn signal, parking and side-marker lightsBulb capacity
................
.................
9-34
Replacement
.................
.................
9-39
Fuel
Fuel economy
...................
................
6-2
Fuel hoses
.....................
.................
9-26
Modification/alterations to the electrical orfuel systems
...................
................
3-6
Tank capacity
..........................
3-4
, 11-6
Fuel selection
....................
...................
3-2
Fuses
.........................
........................
9-28
Fusible links
..................
.....................
9-28
G
General maintenance
...........................
9-26
General vehicle data
............................
11-4
Genuine parts
....................
...................
3-7
Glove compartment
...........................
5-190
H
Hazard warning flasher switch
...........
5-155
Hazard warning lights
.......................
5-145
Head restraints
...................
...................
4-6
Headlight leveling switch
..................
5-154
Headlights
Bulb capacity
..................
...............
9-34
Dimmer
...................
.....................
5-152
Headlight flasher
...........................
5-152
Leveling switch
.............................
5-154
Replacement
...................
...............
9-36
Switch
.....................
.....................
5-149
Heater without air conditioning function
.7-4
High beam indicator
..........................
5-145
Hill start assist (vehicles with Twin Clutch SST)
.........................
......................
5-91
Hood lock release mechanism and safety catch
.........................
......................
9-28
Horn switch
.....................
.................
5-161
I
If the vehicle breaks down
.....................
8-2
Ignition switch
...........................
5-16
, 5-54
Important facts to know in case of an accident 10-4 Indicators
....................
.....................
5-145
Information screen display
.................
5-147
Inside day/night rearview mirror
..........
5-51
Inside emergency trunk lid release
.......
5-42
Interior lights
...................
.................
5-188
J
Jack
...........................
..........................
8-6
Storage
.........................
...................
8-5
Jump-starting the engine
........................
8-2
K
Key reminder buzzer
...........................
5-37
Keyless entry system
.............................
5-7
Keys
..........................
..........................
5-3
L
Labeling
........................
.....................
11-2
License plate light
Bulb capacity
................
.................
9-34
Replacement
..................
.................
9-45
Limited-slip differential
.......................
5-90
Link System
..................
...................
5-161
Loading information
..............................
6-7
Lubricants
.....................
.....................
11-6
Luggage floor boxes
..........................
5-192
M
Malfunction indicator
........................
5-146
Manual air conditioning
.......................
7-12
Manual transaxle
................
.................
5-60
Oil
.....................
...................
9-11
, 11-6