fuel MITSUBISHI LANCER 2016 8.G Service Manual

Service precautions 9-2 Vehicle care and maintenance
9
N00937301430
Taking regular care of your vehicle will pre- serve its value and appearance as long as pos-sible. You can do some of the maintenance work yourself, and the rest should only be per- formed by an authorized Mitsubishi Motorsdealer or a repair facility of your choice.If you discover a malfunction or other prob- lem, have it corrected by an authorized Mit- subishi Motors dealer or a repair facility ofyour choice. This section describes the maintenance inspections that you can do yourself, if you sodesire. Follow the instructions and precau- tions for each procedure.
Have you purchased the Mitsubishi Motors Diamond Care Protection Plan? The Plan supplements your new vehicle warranties. See your authorized Mitsubishi Motors dealerfor details.
N00937400131
The catalytic converter requires you to useunleaded fuel only. Leaded gasoline will destroy the emission-control effectiveness of the converter. Normally, the catalytic converter does not require maintenance. However, it is important to keep the engine properly tuned for the con- verter to continue to work properly.
Service precautions
WA R N I N G When checking or servicing the inside of the engine compartment, be sure theengine is stopped and has had a chance to cool down.  If you need to work in the engine compart- ment with the engine running, be espe-cially careful that your clothing, hair, etc. does not get caught in
the fan, drive belts,
or other moving parts.
 After performing the maintenance work, make sure that no tools or cloths are left behind in the engine compartment. If they are left behind, a fire or damage to the vehicle may occur. The fan can turn on automatically even if the engine is not running. Turn the igni-tion switch to the “LOCK” position to be safe while you work in the engine com- partment. Do not smoke or allow open flames around fuel or the battery. The fumes are flamma-ble.  Be extremely careful when working around the battery. It contains poisonous and corrosive sulfuric acid.  Do not get under your vehicle while it is on a jack. Always use properly rated automotivejack stands.  Handling your vehicle’s parts and materi- als in the wrong way can injure you. Ask an authorized Mitsubishi Motors dealer or a repair facility of your choice if youhave questions. WA R N I N G
Catalytic converter
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Engine hood
Vehicle care and maintenance 9-3
9
To reduce the possibility of catalytic con- verter damage:  Use UNLEADED GASOLINE ONLY of the type of recommended in “Fuel selec- tion”.  Do not drive with an extremely low fuel level. Running out of gas could damage the catalytic converter.  Do not try to start the engine by pushing or towing the vehicle. If the battery is weak or run down, use jumper cables to properly start the engine.
 Do not idle the engine with any spark plug wires disconnected or removed, such as when performing diagnostic tests.  Do not idle the engine for a long time if it is idling roughly or otherwise obviously malfunctioning.  To prevent the catalytic converter from being damaged from unburned gas, do not race the engine when turning off the igni- tion switch.  Stop driving the vehicle if you think the performance is less than normal, the engine is running oddly or there is any other engine trouble, such as with theignition, etc. If you
are not able to stop
driving immediately, slow down and drive for only a short time. Have an inspectionmade by an authorized Mitsubishi Motors dealer or a repair facility of your choice as soon as possible.  In unusual situations involving major engine problems, a burning odor may indicate severe and abnormal catalyticconverter overheating. If this occurs, stop in a safe place, shut the engine off and let the vehicle cool. Once the engine is cool,immediately take your vehicle to a dealer or a repair facility of your choice for ser- vice.
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Use the engine hood release lever (locatedunder the instrument panel near the driver’sdoor) to unlock the engine hood. Pull the lever toward you to release the engine hood latch.
CAUTION Damage to the catalytic converter can result if your vehicle is not kept in proper operating condition. If the engine malfunctions or mis- fires, or if your vehicle performance suffers, have it serviced promptly. Running yourvehicle when it is overheated may result in damage to the converter and vehicle.WA R N I N G Do not park or run your vehicle in areas where combustible materials such as dry grass or leaves can come in contact with a hot exhaust, since a fire could occur. Do not put undercoat paint on the cata- lytic converter.
Engine hood To open
WA R N I N G Never use the release lever to unlatch the engine hood while the vehicle is in motion.  Do not drive your vehicle unless the engine hood is locked.
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Engine coolant
Vehicle care and maintenance 9-7
9
Mitsubishi Motors Genuine 0W-20 Synthetic Engine Oil is recommended for optimum fueleconomy and cold weather starting. If Mitsubishi Motors Genuine 0W-20 Syn- thetic Engine Oil is not available, 5W-20grade oils displaying the ILSAC certification can be used. However, Mitsubishi Motors Genuine 0W-20 Synthetic Engine Oil shouldbe used at the next oil change to maintainoptimum fuel economy and cold weather starting.
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The oil filter should be replaced at the time ormileage specified in the “WARRANTY AND MAINTENANCE MANUAL”.Only use high quality replacement filters on this vehicle. The manufacturer’s specifica- tions for Genuine Mitsubishi oil filters
require that the filter can withstand a pressure of 256 psi (1.8 MPa). A Genuine Mitsubishi oil filter is the best replacement filter. Follow the installation
instructions printed on
the filter.
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The coolant reserve tank (A) lets you quickly see when you need to add coolant. When the engine is cold, the level in the reserve tankshould be between the “FULL” and “LOW” marks. The radiator usually stays full so there is no reason to remove
the radiator cap (B)
except when you check the coolant freeze point or replace the antifreeze coolant.
Mitsubishi Motors Genuine Coolant provides excellent protection against corrosion andrust formation on all metals, including alumi- num, and prevents blockages in some parts of engine.If you need to add co
olant often, or if the
level in the reserve tank does not drop when the engine cools, the cooling system shouldbe pressure-tested for leaks. Take your vehi- cle to an authorized Mitsubishi Motors dealer or a repair facility of your choice for testing.
To replace the oil filter
Engine coolant To check the coolant level * - Front of the vehicle
FULL LOW
To add coolant Use “Mitsubishi Motors Genuine Super Long Life Coolant Premium” or an equivalent
*.
* : similar high quality ethylene glycol
based non-silicate, non-amine, non- nitrate and non-borate coolant with long life hybrid organic acid technologyCAUTION Do not use alcohol or methanol antifreeze or any engine coolants that contain them. Using the wrong antifreeze can corrode aluminum parts.
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Tires
Vehicle care and maintenance 9-17
9
The treadwear grade is a comparative rating based on the wear rate of the tire when tested under controlledconditions on a specified government test course. For example, a tire graded 150 would wear one and one- half (1
1/2) times as well on the gov-
ernment course as a tire graded 100. The relative performance of tiresdepends upon the actual conditions of their use, however, and may depart significantly from the norm due tovariations in driving habits, service practices and differences in road characteristics and climate. The traction grades, from highest to lowest, are AA, A, B and C. Thosegrades represent the tire’s ability to stop on wet pavement as measured
under controlled conditions on speci- fied government test surfaces of asphalt and concrete. A tire marked C may have poor traction perfor- mance. The temperature grades are A (the highest), B and C, representing the tire’s resistance to the generation ofheat and its ability to dissipate heat when tested under controlled condi- tions on a specified indoor laboratorytest wheel. Sustained high tempera- ture can cause the material of the tire to degenerate and reduce tire life, andexcessive temperature can lead to sudden tire failure. The grade C cor- responds to a level of performancewhich all passenger car tires must meet under the Federal Motor Vehi- cle Safety Standard No. 109. Grades B and A represent higher levels of performance on the laboratory testwheel than the minimum required by law.
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Proper tire inflation pressure is essential for the safe and satisfactory operation of yourvehicle. The wrong tire pressure will cause problems in three major areas:  Safety Too little pressure increases flexing in thetire and can cause tire failure. Too muchpressure can cause a tire to lose its ability to cushion shock. Objects on the road and potholes could then cause tire damage thatmay result in tire failure.  Economy The wrong tire pressure can cause unevenwear patterns in the tire tread. These abnormal wear patterns will reduce the tread life, and the tire will have to bereplaced sooner. Too little pressure also makes it harder for the tire to roll, and this uses up more fuel. Ride comfort and vehicle stability The superior riding experience built into your vehicle partly depends on the correcttire pressure. Too much pressure gives an uncomfortable and jarring ride. Too little pressure feels as if your vehicle is slow torespond. Unequal tire pressures can make steering your vehicle uneven and unpredictable.
Treadwear, Traction and Temper- ature Grades Treadwear Tr a c t i o n
Temperature
Tire inflation pressures
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Tires 9-18 Vehicle care and maintenance
9
The correct tire pressure for your vehicle is listed on the placard attached to the sill of the driver’s door. (Refer to “Tire and loading information plac-ard” on page 11-3.) The recommended inflation pressures should be used for the tires listed below. Tire pressures should be checked, and adjusted if necessary, at least once a month. Pressures should be checked more often whenever weather temperatures changeseverely, because tire pressures change with outdoor temperatures. The pressures listed on the placard are always “cold inflation pres-sure”. Cold inflation pressure
is measured after the
vehicle has been parked for at least threehours or is driven less than 1 mile (1.6 km) after having been parked for three hours.
Cold inflation pressure must not go above the maximum values molded into the tire side- wall. After driving several miles, your tire inflation pressure may increase 14 to 41 KPA,2 to 6 PSI from the cold inflation pressure. Do not let air out of the tires to get back to the specified cold pressure, or your tire pressurewill be too low. Check your tires each time you refuel. If one tire looks lower than the others, check thepressure for all of them.You should also take the following safety pre- cautions:  Keep your tires inflated to the recom- mended pressures. (See the tire and load-ing information placard attached to the sill of the driver’s door.)  Stay within the recommended load limits.  Make sure that the weight of any load in your vehicle is evenly distributed.  Drive at safe speeds.  After filling your tires to the correct pres- sure, check them for damage and air leaks. Be sure to reinstall the caps on thevalve stems.
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Item
Tire size
Front
Rear
Normal tire
P205/60 R16
250 KPA, 36 PSI
250 KPA, 36 PSI
P215/45 R18
240 KPA, 35 PSI
240 KPA, 35 PSI
Compact spare tire
T125/70 D16 T125/90 D16
420 KPA, 60 PSI
Replacing tires and wheels
CAUTION Avoid using different size tires and wheels from the ones listed, and avoid the combined use of different types of tires and wheels. Using different size or type tires and wheelsmay affect driving safety. Refer to “Tires and wheels” on page 11-5. For All-wheel drive vehicles, always use tires of the same size, same type, and same brand, and which have no wear differences.Using tires that differ in size, type, brand or the degree of wear, will increase the differen- tial oil temperature, resulting in possibledamage to the driving system. Further, the drive train will be subjected to excessive loading, possibly leading to oil leakage,component seizure, or other serious prob- lems. Even if a wheel has the same rim size and offset as the specified type of wheel, its shape may prevent it from being fitted cor-rectly. Consult an authorized Mitsubishi Motors dealer or a repair facility of your choice before using wheels that you have. Only Mitsubishi Motors genuine wheels should be used, because your vehicle is equipped with a tire pressure monitoring sys- tem.Use of another type of wheel risks air leaks and sensor damage, as it will not be possible to install the tire pressure sensor properly.
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Emission-control system maintenance 9-22 Vehicle care and maintenance
9
N00940800201
Your vehicle is equipped with an emission- control system that meets all the requirementsof the U.S. Environmental Protection Agency and Environment Canada. The emission-con- trol system is made of:  a positive crankcase ventilation system  an evaporative emission-control system  an exhaust emission-control system
The maintenance services listed in the “WARRANTY AND MAINTENANCE MANUAL” must be performed at the timesor mileages listed to keep the emission-con- trol system working properly. These, and all the other “general” maintenance serviceslisted in this manual, need to be performed to keep your vehicle running properly and reli- ably. You may need more frequent maintenance if you drive your vehicle in harsh conditions such as dusty areas or do a lot of start-and- stop driving. To be sure the emission-control system works properly, have your vehicle inspected and maintained by an authorized Mitsubishi Motors dealer or a repair facility of your
choice following the schedule in the “WAR- RANTY AND MAINTENANCE MAN- UAL”. You should also have an inspection and ser-vice any time you suspect a malfunction.
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Spark plugs must fire properly for goodengine performance and emission-control. Do not reuse them by cleaning or regapping. Change them at the mileage listed in the“WARRANTY AND MAINTENANCE MANUAL”.
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Check the hose surfaces for any heat and mechanical damage, hard and brittle rubber, cracking, tears, cuts and abrasions. Pay spe- cial attention to the hoses closest to high heatsources such as the exhaust manifold. Check all the hose connections, such as clamps and couplings, to make sure they are secure andthat there are no leaks. If you see any wear or damage, replace the hoses immediately.
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Have the valve clearance checked at anauthorized Mitsubishi Motors dealer at the mileage specified in the “WARRANTY ANDMAINTENANCE MANUAL”. If the engine sounds abnormally loud, have adjustments made by an authorizedMitsubishi Motors dealer.
Emission-control system maintenance
NOTE
 To meet government regulations and pro- mote cleaner air, your vehicle is equipped with an onboard diagnostic system (OBD).The engine electronic control module that controls OBD functions stores various data (especially about the exhaust emissions).This data will be erased if the battery cable is disconnected, which could make a rapid diagnosis difficult. Do not disconnect thebattery cable when the engine malfunction indicator (“SERVICE ENGINE SOON” or “Check engine light”) is on.
Spark plugs
NOTE
 Use the spark plugs listed under “Engine specifications” on page 11-5 or plugs that are exactly the same. Other plugs could cause engine damage, performance problems or radio noise.
Fuel hoses Intake valve clearance
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General maintenance
Vehicle care and maintenance 9-23
9
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Check these regularly for damage or leaks in the fuel lines and connections. Check the fuel tank filler cap for damage or looseness. Payspecial attention to the fuel lines closest to high heat sources such as the exhaust mani- fold.
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If the fuel-vapor vent line is clogged or dam-aged, the fuel-vapor mixture will escape, pol- luting the air. Have the system checked at an authorizedMitsubishi Motors dealer at the mileage spec-
ified in the “WARRANTY AND MAINTE- NANCE MANUAL”.
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The next pages list the maintenance servicerecommended by Mitsubishi Motors Corpo- ration. In addition to the general maintenance that needs to be perfor
med at the times listed,
there are other parts which do not usuallyneed regular maintenance. But, if any of these parts stops working prop- erly, your vehicle performance could suffer.Have these items checked if you notice a problem with them. See your authorized Mitsubishi Motors dealer for assistance, if you have any questions.
N00941600033
Good brakes are essen
tial to safe driving.
Check the brake pads and brake linings for wear and check the rear wheel cylinders forleaks. For good braking performance, replace the brake pads with the
same type pads as the
originals.
N00941700047
Brake hoses and tubing should be checkedfor:  Severe surface cracking, scuffing or worn spots. If the fabric casing of the hose is showing through any cracks or worn spots in the rubber hose cover, the hose shouldbe replaced. The brakes can fail if thehose wears through.  Improper installation may cause twisting, or wheel, tire or chassis interference.
N00941800077
Check the following parts for damage andgrease leaks:  Ball joint boots of the front suspension and steering linkage  Bellows on both ends of the drive shaft
N00942200108
Fuel system (tank, pipe line and connection, and fuel tank filler cap)
WA R N I N G If you see a fuel leak or if you smell fuel, do not run the engine. Any spark (includ-ing from the ignition), flame or smoking material could cause an explosion or fire. Call an authorized Mitsubishi Motorsdealer or a repair facility of your choice for assistance.
Evaporative emission control system (except evaporative emission canister)
General maintenance Disc brake pads, rear drum brake linings and rear wheel cylinders
Brake hoses Ball joint, steering linkage seals and drive shaft boots Exhaust system
WA R N I N G Carbon monoxide gas from your vehicle’s exhaust is poisonous. Breathing these fumes can cause unconsciousness or death.
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Fuses 9-28 Vehicle care and maintenance
9
* - Fusible link  Some fuses may not be installed on your vehicle, depending on the vehicle modelor specifications.  The table above shows the main equip- ment corresponding to each fuse.
There are no 7.5 A, 25 A or 30 A spare fuses. If a fuse of one of these capacities blows,replace it temporarily by borrowing one of the fuses indicated below. 7.5 A: 10 A spare fuse25 A: 20 A spare fuse 30 A: 30 A audio amplifier fuse
Replace the borrowed fuse with a fuse that has the correct capacity as soon as possible.
N00954900027
1. Before replacing a fuse, always turn offthe electrical item connected to the fuseand turn the ignition switch to the“LOCK” position. 2. There is a fuse puller (A) in the engine compartment fuse block.
17
Head- light (low/high beam) (right)
Dis- charge
20 A
18
Headlight (low beam) (left)
Halogen 10 A
19
Headlight (low beam) (right)
Halogen 10 A
20
ENG/ POWER
10 A
21 Ignition coil 10 A 22
ENG/ POWER
20 A
Fuel line heater 25 A
23 Fuel pump 15 A 24 Starter 30 A
*
25 Valve lift control 40 A
*
26
Anti-lock braking
system
40 A
*
No.
Sym- bol
Electrical system
Capac-ity
27
Anti-lock braking
system
30 A
*
28
Air conditioning con- denser fan motor
30 A
*
29 Radiator fan motor 40 A
*
30 IOD IOD 30 A31 Audio amplifier 30 A 32 Diesel 30 A 33 — Spare fuse 10 A 34 — Spare fuse 15 A35 — Spare fuse 20 ANo.
Sym- bol
Electrical system
Capac-ity
Identification of fuse Capacity
Color
7.5 A Brown10 A Red15 A Blue20 A Yellow25 A Natural (White) 30 A
Green (fuse type)/Pink (fusible
link type)
40 A Green
Fuse replacement
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Refill capacities 11-6 Specifications
11
N01148002172
Refill capacities
Item
Capacity
Lubricants
Fuel (approxi- mate)
Front-wheel drive vehicles 15.5 gal (59.0 L)
Refer to “Fuel selection” on page 3-2.
All-wheel drive vehicles 14.5 gal (55.0 L)
Engine oil
2.0 liter
Oil pan 4.2 qt (4.0 L)
Engine oils displaying the ILSAC certification mark (“starbust” symbol) on the container.If these oils are not available, an API classification SN or higher can be used.
Oil filter .32 qt (0.3 L)
2.4 liter
Oil pan 4.5 qt (4.3 L)Oil filter .32 qt (0.3 L)
Power steering As required Mitsubishi Motors Genuine Power Steering Fluid Manual transaxle 2.6 qt (2.5 L)
Mitsubishi Motors Genuine NEW MULTI GEAR OIL API classification GL-3 SAE 75W-80
Continuously variable transmission (CVT) 7.3 qt (6.9 L)
Refer to “Continuously variable transmission (CVT) fluid” on page 9-10.
Transfer oil .53 qt (0.5 L)
Mitsubishi Motors Genuine
Super Hypoid Gear Oil API
classification GL-5 SAE 80
Rear differential oil .42 qt (0.4 L)
Mitsubishi Motors Genuine
Super Hypoid Gear Oil API
classification GL-5 SAE 80
Brake/Clutch (if so equipped) As required C
onforming to Brake fluid DOT3 or DOT4
Hood lock release mechanism and safety catch As
required Multipurpose type grease NLGI Grade 2
Engine coolant {Includes .63 qt (0.65 L) in reserve tank}
Manual trans- axle
7.4 qt (7.0 L)
Mitsubishi Motors Genuine Super Long Life Coolant Premium or an equivalent
*
CVT 7.4 qt (7.0 L)
Washer fluid 4.3 qt (4.0 L) — BK0230300US.bo
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Alphabetical index 12-2
12
Continuously variable transmission (CVT)
....
5-59 Fluid
.....................
...............
9-10
, 11-6
Selector lever operation
...................
5-59
Sports mode
..................
.................
5-64
Coolant (engine)
..........................
9-7
, 11-6
Cruise control
....................
.................
5-80
Cup holder
....................
...................
5-171
D
Daytime running lights
Bulb capacity
................
.................
9-30
Defogger (rear window)
....................
5-138
Defrosting or defogging (windshield, door windows)
.................
...............
7-12
, 7-17
Digital clock
Time setting
..................
.................
7-51
Dimensions
...................
.....................
11-4
Dimmer (high/low beam change)
.......
5-130
Disc brake pads
.................
.................
9-23
Dome light
Bulb capacity
................
.................
9-32
Replacement
.................
.................
9-40
Switch
......................
...................
5-168
Dome light/Reading lights
Bulb capacity
................
.................
9-32
Replacement
.................
.................
9-39
Switch
......................
...................
5-167
Doors
Lock
.......................
.......................
5-34
Power door locks
............................
5-37
Drive mode indicator
...........................
5-69
Drive mode-selector
............................
5-68
Driving during cold weather
..................
6-4
Driving, alcohol and drugs
....................
6-2
E
Electric rear window defogger switch
..5-138
Electronic immobilizer (Anti-theft starting system)
.....................
................
5-4
, 5-27
Electronically controlled 4WD system
..5-68
Drive mode indicator
.......................
5-69
Drive mode-selector
........................
5-68
Emergency key
...................
................
5-22
Emission-control system maintenance
...
9-22
Engine
Compartment
..................
.................
9-5
Coolant
...................
................
9-7
, 11-6
Hood
.......................
........................
9-3
Oil and oil filter
.......................
9-5
, 11-6
Overheating
....................
.................
8-4
Serial number
.................
................
11-2
Specifications
.................
................
11-5
Engine coolant temperature display
.......
5-99
Exhaust system
...................
................
9-23
F
Filling the fuel tank
...............
................
3-3
Floor console box
.............................
5-170
Floor mat
......................
.......................
6-2
Fluid
..........................
........................
11-6
Brake fluid
............................
9-11
, 11-6
Clutch fluid
...........................
9-11
, 11-6
Continuously variable transmission (CVT) fluid
....................
...............
9-10
, 11-6
Engine coolant
........................
9-7
, 11-6
Power steering fluid
...............
9-12
, 11-6
Twin Clutch Sportron
ic shift transmission
(Twin Clutch SST) fluid
................
11-6
Washer fluid
.................
.................
11-6
Fluid capacities and lubricants
.............
11-6
Fog lights
Bulb capacity
................
.................
9-30
Indicator
...................
...................
5-123
Switch
......................
...................
5-134
Free-hand advanced security transmitter (F.A.S.T.-key)
.................
.................
5-12
Front fog lights
Replacement
.................
.................
9-36
Front seats
.........................
...................
4-3
Front turn signal lights
Replacement
.................
.................
9-35
Front turn signal, parking and side-marker lights
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