bulb MITSUBISHI LANCER EVOLUTION 2007 Service User Guide

CHASSIS ELECTRICAL -Combination Meter54A-23
DISASSEMBLY AND REASSEMBLY
12
4
5
3
Disassembly step
1. Glass
2. Window plate
3. Circuit board cover4. Bulb
5. Meter assembly

CHASSIS ELECTRICAL -Headlamp Assembly54A-24
HEADLAMP ASSEMBLY
SERVICE SPECIFICATIONS
ItemStandard valueLimit
Headlamp aimingLow beamVertical
direction120mm (0.69_) below hor-
izontal line (H)±0.29_
Horizontal
directionPosition at which the
startup point of 15_is
crossed with vertical line
(V)±0.5_
High beamVertical
directionThe center of high intensi-
ty zone is on the point of
intersection of line (H) and
line (V).- 0.5_of the point of
intersection of line (H)
Horizontal
directionThe center of high intensi-
ty zone is on the point of
intersection of line (V).±0.5_of the center of
line (V)
Measurement of headlamp illuminous intensity
(at high beam)–30,000 cd or more per
one headlamp
NOTES ON HEADLAMP ASSEMBLY:
Plastic outer lens are equipped with headlamp assembly. For handling, care should be taken for
the following items:
DHeadlamps should not be illuminated for more than 3 minutes with scratch preventive protectors,
etc. covered on them.
DMasking such as taping should not be attached on outer lens.
DOuter lens surface should not be rubbed with a sharp-edged tool, etc.
DSpecified wax remover should be used for insistently washing.
DAuthorized Mitsubishi Genuine bulbs should be used.
TROUBLESHOOTING
Headlamps are controlled smart wiring system (SWS). For troubleshooting, refer to GROUP 54B.
NOTE
When ETACS-ECU is defective, headlamps can be illuminated only in a low beam mode as fail-safe
function.
ON-VEHICLE SERVICE
HEADLAMP AIMING
PRE-AIMING INSTRUCTION
1. Inspect for badly rusted or faulty headlamp assemblies.
2. These conditions must be corrected before a satisfactory
adjustment can be made.
3. Inspect tyres inflation, and adjust if necessary.

CHASSIS ELECTRICAL -Headlamp Assembly54A-25
4. If the fuel tank is not full, place a weight in luggage room
of vehicle to simulate weight of a full tank 0.8 kg per litre.
5. There should be no other load in the vehicle other than
driver or substituted weight of approximately 75 kg placed
in driver’s position.
6. Thoroughly clean headlamp lenses.
7. Place the vehicle on a level floor, perpendicular to a flat
screen 10m away from the bulb center - marks on the
headlamp lens.
8. Rock vehicle sideways to allow vehicle to assume its
normal position.
9. Bounce the front suspension through three (3) oscillations
by applying the body weight to hood or bumper.
HEADLAMP ADJUSTMENT

Low Beam Adjustment
1. Four lines of adhesive tape (or equivalent markings) are
required on screen or wall:
(1) Position a vertical tape or mark so that it is aligned
with the vehicle centre line.
(2) Measure the distance from the centre - marks on the
low beam headlamp lens to the floor. Transfer the
measurement to the screen. Horizontal tape or mark
on the screen is for reference of vertical adjustment.
(3) Measure the distance from the centre line of the
vehicle to the centre of each low beam headlamp.
Transfer the measurement to the screen. Vertical
tape or mark on the screen with reference to the
centre line of each low beam headlamp bulb.
2. Check if the low beam shining onto the screen is at the
standard value.
Standard value:
(Vertical direction)
120 mm (0.69_) below horizontal line (H)
(Horizontal direction)
Position at which the startup point of 15_is
crossed with vertical line (V)
(1)
(2)(3)
Headlamp centre
line(low beam)
Vehicle centre line
Screen
10 m
In the centre of
headlamps (low beam) (3)
Distance of
vertical direction
[120mm(0.69_)]Lamp centre
15_
High intensity zone (H)(V)

CHASSIS ELECTRICAL -Headlamp Assembly54A-26
Limit:
(Vertical direction)±0.29_
(Horizontal direction)±0.5_
NOTE
The illustration shows L.H. drive vehicles. For R.H. drive
vehicles, it is symmetrical.
3. Alternately turn the adjusting screw to adjust the headlamp
low beam aiming.
Caution
Be sure to adjust the aiming adjustment screw in
the tightening direction.
High Beam Adjustment
1. Four lines of adhesive tape (or equivalent markings) are
required on screen or wall:
(1) Position a vertical tape or mark so that it is aligned
with the vehicle centre line.
(2) Measure the distance from the centre - marks on the
high beam headlamp lens to the floor. Transfer the
measurement to the screen. Horizontal tape or mark
on the screen is for reference of vertical adjustment.
(3) Measure the distance from the centre line of the
vehicle to the centre of each high beam headlamp.
Transfer the measurement to the screen. Vertical
tape or mark on the screen with reference to the
centre line of each high beam headlamp bulb.
Horizontal
direction
Vertical
direction
Horizontal
direction
Vertical
direction
(1)
(2)(3)Vehicle centre line
Screen
10 m
In the centre of
headlamps (high beam)
Headlamp centre
line(high beam)
(3)

CHASSIS ELECTRICAL -Headlamp Assembly54A-28
HEADLAMP INTENSITY MEASUREMENT
1. Using a photometer, and following its manufacture’s
instruction manual.
2. Maintain an engine speed of 2,000 r/min., with the battery
in the charging condition
3. Set the headlamps to high beam
4. Measure the headlamp centre intensity (a point of H line
and V line) and check to be sure that the limit value
is satisfied.
Limit:
High beam 30,000 cd or more per one headlamp
NOTE
1. There may be special local regulations pertaining to
headlamp intensity, be sure to make any adjustments
necessary to satisfy such regulations.
2. If an illuminometer is used to make the measurements,
convert its values to photometer values by using the
following formula.
I=Er
2Where:
I=intensity (cd)
E=illumination (lux)
r=distance (m) from headlamps to illuminometer
Caution
1. On the headlamp not yet adjusted, perform aiming
with connector removed and the lamps switched off,
if applicable. In addition, care should be taken to
prevent a change of optical axis when connector is
reconnected.
2. Plastic outer lens are equipped with headlamps. When
lens surface is covered with materials for not
penetrating light, headlamp operation time should be
within 3 minutes. In addition, masking such as taping
should not be performed.
HEADLAMP BULB (LOW BEAM)REPLACEMENT
(1) Disconnect battery.
(2) Disconnect connector.
(3) Screw out socket to pull out bulb.
(4) After bulb is replaced, properly reconnect connector.
Caution
Do not touch bulb surface bare-handed or with dirty
gloves. If dirt is attached on glass surface of the bulb,
immediately use alcohol or thinner to remove dirt, and
install the bulb after well dried.
Headlamp bulb

CHASSIS ELECTRICAL -Headlamp AssemblyCHASSIS ELECTRICAL -Headlamp AssemblyCHASSIS ELECTRICAL -Headlamp Assembly54A-29
HEADLAMP BULB (HIGH BEAM)REPLACEMENT
(1) Disconnect battery.
(2) Disconnect connector.
(3) Screw out socket to pull out bulb.
(4) After bulb is replaced, properly reconnect connector.
Caution
Do not touch bulb surface bare-handed or with dirty
gloves. If dirt is attached on glass surface of the bulb,
immediately use alcohol or thinner to remove dirt, and
install the bulb after well dried.
POSITION LAMP BULB REPLACEMENT
1. Remove the splash shield.
2. Disconnect the connector and remove the socket of the
position lamp by turning to left.
Caution
Do not touch bulb surface bare-handed or with dirty
gloves. If dirt is attached on glass surface of the bulb,
immediately use alcohol or thinner to remove dirt, and
install the bulb after well dried.
FRONT TURN-SIGNAL LAMP BULB
REPLACEMENT
1. Remove the splash shield.
2. Disconnect the connector and remove the socket of the
front turn signal lamp by turning to left.
Caution
Do not touch bulb surface bare-handed or with dirty
gloves. If dirt is attached on glass surface of the bulb,
immediately use alcohol or thinner to remove dirt, and
install the bulb after well dried.
HEADLAMP AUTO CUT ADJUSTMENT
PROCEDURE
Headlamps are controlled smart wiring system (SWS). For
adjustment procedure of headlamp auto lamp and headlamp
auto cut, refer to GROUP 54B.
HEADLAMP AUTO CUT FUNCTION CHECK
When lighting switch is turned ON (to HEAD position) with
ignition switch removed from ignition key cylinder and driver’s
door is opened, ensure that headlamps are switched off after
one second. When headlamps are inoperative, perform
troubleshooting. (Refer to GROUP 54B.)
Headlamp bulb

Position lamp

CHASSIS ELECTRICAL-Rear Combination Lamp54A-32
REAR COMBINATION LAMP
SPECIAL TOOL
ToolNumberNameUse
MB990784Ornament removerRear combination lamp removal
TROUBLESHOOTING
For troubleshooting on rear combination lamps, refer to GROUP 54B.
REAR COMBINATION LAMP
REMOVAL AND INSTALLATION
4
2
1
5
3
1. Rear fog lamp switch
Removal steps
2. Rear combination lamp assembly
3. Rear combination lamp body4. Socket assembly
5. Bulb

CHASSIS ELECTRICAL-High-Mounted Stop Lamp54A-34
HIGH-MOUNTED STOP LAMP
ON-VEHICLE SERVICE
HIGH-MOUNTED STOP LAMP BULB
REPLACEMENT
Remove socket from trunk compartment, and replace bulb.
Caution
Do not touch bulb surface bare-handed or with dirty
gloves. If dirt is attached on glass surface of the bulb,
immediately use alcohol or thinner to remove dirt, and
install the bulb after well dried.
HIGH-MOUNTED STOP LAMP
REMOVAL AND INSTALLATION
1
5
2
4
3
6
7
8
Removal steps
1. Socket assembly
2. Socket
3. Bulb
4. High-mounted stop lamp assembly5. Socket holder
6. High-mounted stop lamp cover (front)
7. High-mounted stop lamp cover (rear)
8. High-mounted stop lamp body
High-mounted
stop lamp

CHASSIS ELECTRICAL-License Plate Lamp54A-35
LICENSE PLATE LAMP
ON-VEHICLE SERVICE
LICENSE PLATE LAMP REPLACEMENT
Remove socket between rear bumper and body, and remove
bulb.
Caution
Do not touch bulb surface bare-handed or with dirty
gloves. If dirt is attached on glass surface of the bulb,
immediately use alcohol or thinner to remove dirt, and
install the bulb after well dried.
LICENSE PLATE LAMP
REMOVAL AND INSTALLATION
12 3
X0261AU
456
Removal steps
1. License plate lamp lens
2. Packing
3. License plate lamp body
4. Bulb
5. Socket
6. Harness
License plate lamp

SWS -Troubleshooting54B-20
Inspection Procedure F-1
Except for lighting switch “OFF” the headlamps only
respond to the “low-beam” position.
Probable cause
If the headlamps only go onto low-beam regardless of the switch position, the
headlamp fail - safe function is probably activated.DColumn switch fault
Dfront-ECU fault
DHarness or connector fault
NO
Replace front-ECU.
MUT-II diagnosis code
When the ignition switch is in the LOCK (OFF) position, is the
diagnosis code output?YESDiagnosis Code Chart (Refer to P.54B-3).
Inspection Procedure F-2
The tail lamps do not work.
Probable cause
If none of the tail lamps light up, either the tail lamp switch input circuit system
or the front-ECU may be defective.DColumn switch fault
Dfront-ECU fault
DHarness or connector fault
NG
Repair
NG
Check the harness between the front - ECU and the battery,
and repair if necessary.
OK
Replace front-ECU.
OK
Check the trouble
symptoms.
OK
Measure at the front - ECU connector A-10X.
DDisconnect the connector and test on the relay box side.
DVoltage between terminal 5 and the body earth.
OK :System voltageNGCheck the following connector:A-10X
NO
Check the MUT-II input signals.
DTail lamp switchNGCheck the tail lamp switch input circuit system (Refer to
P.54B-31, Inspection Procedure J-7).
MUT-II diagnosis code
When the ignition switch is in the LOCK (OFF) position, is the
diagnosis code output?YESDiagnosis Code Chart (Refer to P.54B-3).
NOTE
If only one of the tail lamps fails to light up, check the bulb and the harness between the front-ECU
and the lamp, and between the lamp and body earth.