length MITSUBISHI LANCER EVOLUTION 2007 Service Owner's Guide

BODY -Window Glass42-9
WINDOW GLASS
ADHESIVE
ItemsSpecified adhesive
Windshield3M ATD Part No. 8609 Super Fast Urethane Auto Glass Sealant or
il tRear window glass
p
equivalent
SPECIAL TOOLS
ToolNumberNameUse
MB990480Window glass
holderRemoval and Installation of Window Glass
MB990784Ornament removerRear Window Lower Molding Removal
WINDOW REPAIR
The following glass parts are installed with a liquid urethane
adhesive method:
DWindshield
DRear window glass
ITEMS NEEDED
NameRemarks
Adhesive3M ATD Part No. 8609 Super Fast Urethane Auto Glass Sealant or
equivalent
Primer3M ATD Part No. 8608 Super Fast Urethane Primer or equivalent
SpacersAvailable as service part
DamAvailable as service part
Anti-rust solvent (or Tectyl 506T...Valvoline Oil
Company)For rust prevention
Isopropyl alcoholFor grease removal from bonded surface
Steel piano wireDia. y length...0.6mm 1m For cutting adhesive
Adhesive gunFor pressing-out adhesive

BODY -Trunk lid42-41
TRUNK LID
REMOVAL AND INSTALLATION
2
34 56
7 89 10
111
12A
A
B
B5 5
99
14Measure of
length mm
15
4 9
12
8.9±1.9 N·m
Section A - A
Section B - B
Trunk lid weatherstrip removal
steps
DRear end trim (Refer to
GROUP 52A.)
"BA1. Trunk lid weatherstrip
Trunk lid release cable and trunk
lid release handle removal steps
DTrunk rear side trim (Left side)
(Refer to GROUP 52A.)
DRear seat (Refer to GROUP 52A.)
DCenter pillar lower trim (Refer to
GROUP 52A.)
DCowl side trim
DAccelerator pedal stopper
2. Trunk lid release handle
3. Trunk lid release cable
Trunk lid striker removal steps
DRear end trim (Refer to
GROUP 52A.)4. Trunk lid striker
Trunk lid panel removal steps
5. Trunk lid bumper
6. Trunk lid lock cylinder
7. Trunk lid latch assembly
8. Trunk lid hinge mounting bolt
9. Trunk lid panel assembly
Trunk lid latch assembly removal
7. Trunk lid latch assembly
Trunk lid hinge removal steps
DRear shelf trim
DRear seat (Refer to GROUP 52A.)
9. Trunk lid panel assembly
AA""AA10. Trunk lid torsion bar (Right side)
AA""AA11. Trunk lid torsion bar (Left side)
12. Trunk lid hinge

INTERIOR -Special Tool/Instrument Panel52A-3
SPECIAL TOOL
ToolNumberNameApplication
MB990784Ornament removerRemoval of switches and trims
INSTRUMENT PANEL
REMOVAL AND INSTALLATION
The following bolts and screws are used for installing the instrument panel.
Bolts and screws are indicated as marks shown in the illustration in the sections of “Removal and Installation”
and “Disassembly and Reassembly.”
NameMarkDimensions mm
(screw diameter x
screw length)ColorShape
Tapping screwa5×16Black
b5×16-
c5×12-
Bolt with washerd6×16-
e6×12-

SRS - Air Bag Modules and Clock Spring52B-56
AB"STEERING WHEEL REMOVAL
AC"CLOCK SPRING REMOVAL
Caution
Keep the removed clock spring in a clean and dry place.
AD"COVER REMOVAL
Use the special tool to insert into the notch as shown in
the illustration and remove the cover.
AE"STEERING WHEEL - DRIVER’S AIR BAG MODULE
ASSEMBLY REMOVAL
1. By sliding the A section (in the figure) of the clock spring
connector in the arrow direction, disconnect the connector.
2. Insert the hexagonal bit socket into the arrow section
in the figure. Completely loosen the bolt, and then remove
the steering wheel - driver’s air bag module assembly.
NOTE
Use a hexagonal bit socket or a hexagonal wrench having
an effective length of 75 mm or more in the hexagonal
section and the diameter of 8 mm or more.
MB990803
MB990784
A Clock spring connector
Steering wheel - driver’s air bag
module assembly
Hexagonal bit
socket

CHASSIS ELECTRICAL -Defogger54A-43
ON-VEHICLE SERVICE
PRINTED HEATER CHECK
(1) With engine running at 2,000 rpm and battery in charging
mode, check print heater for normal operation.
(2) With defogger switch in “ON” position, use circuit tester
to measure voltage of individual print heaters at the center
point A of rear window glass. When the tester indicates
approx. 6V, the print heater is evaluated normal.
(3) When the measured value at Position A is 12V, open
circuit occurs between Position A and minus terminal.
In this case, carefully move test bar to minus terminal
side to detect a rapid voltage drop point (0V). This voltage
drop point indicates open circuit section.
(4) When voltage at Position A is 0V, open circuit occurs
between Position A and plus terminal. According to the
previous step, detect a rapid voltage increase point (12V).
DEFOGGER RELAY CONTINUITY CHECK
Battery voltageTerminal No.yg
1345
De-energized
Energized
DEFOGGER SWITCH
REMOVAL, INSTALLATION AND CHECK
Refer to GROUP 55 - Heater Control Assembly, A/C Switch
and Fresh/Recirculated Air Switch.
(–) Terminal
(–) Terminal
A (Mid point): Approx. 6 V
Normal characteristics of print heater
Abnormal characteristics of print heater
Voltage
Voltage
(+) Terminal
(+) Terminal
Print heater length
Print heater length
Open section
Defogger relay
04Z0001
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