parking brake MITSUBISHI LANCER EVOLUTION 2007 Service Repair Manual
[x] Cancel search | Manufacturer: MITSUBISHI, Model Year: 2007, Model line: LANCER EVOLUTION, Model: MITSUBISHI LANCER EVOLUTION 2007Pages: 1449, PDF Size: 56.82 MB
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General........................
Engine .........................
Engine Lubrication .............
Fuel ...........................
Engine Cooling .................
Intake and Exhaust ............
Engine Electrical ...............
Engine and Emission Control ....
Clutch .........................
Manual Transmission ...........
Propeller Shaft .................
Front Axle ......................
Rear Axle ......................
Wheel and Tyre .................
Power Plant Mount ..............
Front Suspension ...............
Rear Suspension ...............
Service Brakes .................
Parking Brakes .................
Steering ........................
Body ...........................
Exterior ........................
Chassis Electrical ..............
Electrical Wiring ................
Body Repair ....................
WORKSHOP
MANUAL
FOREWORD
This Workshop Manual contains procedures for
service mechanics, including removal, disassembly,
inspection, adjustment, reassembly and
installation. Use the following manuals in
combination with this manual as required.
TECHNICAL INFORMATION MANUAL N0104CT9A
All information, illustrations and product
descriptions contained in this manual are current
as at the time of publication. We, however, reserve
the right to make changes at any time without prior
notice or obligation.
The EVOLUTION-VII is sold exclusively through
RALLIART Inc. Since the EVOLUTION-VII is a
rally-based model, it will not be warranted and will
not be homologated for general production.
Therefore, any service matters on the
EVOLUTION-VII should be inquired to RALLIART
Inc. as usual.
EMitsubishi Motors Corporation May 2001
Interior and Supplemental
Restraint System (SRS) ........
Heater, Air Conditioner and
Ventilation .....................
Page 129 of 1449
WIRING HARNESS CONFIGURATION DIAGRAMS
D-13
D-27
D-08
D-09
D-10
D-12
D-28 Y
9
10
Connector colour code
B:Black
Y:Yellow
L:Blue
G:Green
R:Red
BR:Brown
V:Violet
O:Orange
GR:Gray
None: Milk white
B-31
D-18 (1) Cigarette lighter
D-19 (1-B) Cigarette lighter
D-20 (2-B) Ashtray illumination lamp
D-21 (2-B) Cigarette lighter illumination lamp
D-22 (4) Oxygen sensor (Rear)
D-23 (1-B) Parking brake switch
D-26 (2-R) Seat belt pretensioner (RH)
D-27 (2) Fuel gauge unit (Sub)
D-28 (2-R) Seat belt pretensioner (LH)D-29 (1) Floor wiring harness (RH) and fuel wiring
harness combination
D-30 (8) Floor wiring harness (RH) and fuel wiring
harness combination
D-32 (3-B) G sensor (Longitudinal)
D-33 (3-B) G sensor (Lateral)
D-34 (6) Intercooler water spray switch
Page 131 of 1449
WIRING HARNESS CONFIGURATION DIAGRAMS
D-27
D-13
D-08
D-09
D-10
D-12
D-28
9
10
Y
Connector colour code
B:Black
Y:Yellow
L:Blue
G:Green
R:Red
BR:Brown
V:Violet
O:Orange
GR:Gray
None: Milk white
B-33
D-18 (1) Cigarette lighter
D-19 (1-B) Cigarette lighter
D-20 (2-B) Ashtray illumination lamp
D-21 (2-B) Cigarette lighter illumination lamp
D-22 (4) Oxygen sensor (Rear)
D-23 (1-B) Parking brake switch
D-26 (2-R) Seat belt pretensioner (RH)
D-27 (2) Fuel gauge unit (Sub)
D-28 (2-R) Seat belt pretensioner (LH)D-29 (1) Floor wiring harness (RH) and fuel wiring
harness combination
D-30 (8) Floor wiring harness (RH) and fuel wiring
harness combination
D-32 (3-B) G sensor (Longitudinal)
D-33 (3-B) G sensor (Lateral)
D-34 (6) Intercooler water spray switch
Page 143 of 1449
SINGLE PART INSTALLATION POSITION -Sensor
E
Oxygen sensor
F
Camshaft
position
sensor
Engine coolant
temperature sensor
G
Air flow sensor
H
Steering wheel
sensor
I
G sensor
(Lateral)
Parking brake lever
G sensor
(Longitudinal)
J
Air thermo sensor
K
Wheel speed
sensor (front)
L
Oxygen sensor (rear)
M
Wheel speed
sensor (rear)
N
Pressure sensor
Hydraulic unit
B-45
Page 253 of 1449
CIRCUIT DIAGRAMSB-155
FUEL WARNING LAMP (See P.B-156.)
OIL PRESSURE WARNING LAMP (See P.B-157.)
BRAKE WARNING LAMP (See P.B-157.)
OPERATION
DWhen the ignition switch is at the “ON” position,
the fuel gauge unit resistance is small when
the fuel level is high, and the fuel gauge unit
resistance is large when the fuel level is low.
When this resistance rises above a specified
value, the fuel warning lamp illuminates to notify
the driver that the fuel level is low.
DWhen the lubrication system fails after engine
starting, resulting in the oil pressure failing to
build up, the oil pressure switch turns on
causing the oil pressure warning lamp to
illuminate.
DWhen the brake fluid level goes down below
a predetermined level with the ignition switch
in the “ON” position, the brake fluid level switch
is activated or the parking brake switch is turned
on, causing the brake warning lamp to
illuminate.TROUBLESHOOTING HINTS
1. No warning lamps illuminate.
DCheck multi-purpose fuse No.(2).
2. Some warning lamps do not illuminate.
DCheck lamp valve.
DCheck the switches and the gauge unit.
Page 364 of 1449
INDEX - In order of connector No.C-8
Wiring diagram
page Circuit diagram page Parts name Connector
No.
CC-223Fuel pump relay 1B-54,55,87,95B-23,29
C-224Power window relayB-54,55,158,159,165B-23,29
C-225No connectionB-54,55,78B-23,29
C-226ETACS-ECUB-54,55,105,108,112,113,116,117,118,
119,120,121,122,123,125,126,128,
129,134,136,137,138,140,141,158,
164,165, 170,171,172,173,188,189B-23,29
C-227ETACS-ECUB-125,128,170,172B-23,29
C-228ETACS-ECUB-105,108,112,113,116,117,118,119,
122,123,125,126,128,129,136,137,
140,141,158,159,164,165,170,171,
172,173, 188,189,258B-23,29
C-230Steering wheel sensorB-202,210,218,226,236,246B-23,29
DD-01Door switch (Front:RH)B-108,116,120,121,164B-30,32
D-02Floor wiring harness (RH) and rear door
wiring harness (RH) combinationB-160,166,171,173B-30,32
D-03Room lampB-118,122B-30,32
D-04Wheel speed sensor (Rear:RH)
D-05Rear room lampB-118,122B-30,32
D-06Door switch (Rear:RH)B-120,121B-30,32
D-08Door switch (Rear:LH)B-120,121B-30,32
D-09Fuel pump and fuel gauge unit (Main)B-93,101,148,152,156B-30,32
D-10Wheel speed sensor (Rear:LH)
D-12Floor wiring harness (LH) and rear door
wiring harness (LH) combinationB-161,167,171,173B-30,32
D-13Door switch (Front:LH)B-105,112,120,121,158B-30,32
D-15Instrument panel wiring harness and
console wiring harness combinationB-195B-31,32
D-18Cigarette lighterB-195B-31,33
D-19Cigarette lighterB-195B-31,33
D-20Ashtray illumination lampB-195B-31,33
D-21Cigarette lighter illumination lampB-195B-31,33
D-22Oxygen sensor (Rear)B-88,96B-31,33
D-23Parking brake switchB-157,201,209,213,221,232,242B-31,33
D-26Seat belt pretensioner (RH)B-249,251B-31,33
Page 374 of 1449
INDEX - In order of parts nameC-18
Wiring diagram
page Circuit diagram page Connector
No. Parts name
KKey reminder switchC-202B-253,255B-22,28
LLicence plate lamp (LH)F-13B-110,114B-38,39
Licence plate lamp (RH)F-12B-110,114B-38,39
Luggage compartment lampF-04B-119,123B-38,39
NNo connectionA-08XB-73B-6,8
No connectionA-34-B-9
No connectionB-07XB-73B-10,14
No connectionB-08XB-73B-10,14
No connectionB-10XB-73B-10,14
No connectionC-220B-54,55B-23,29
No connectionB-06XB-73B-10,14
No connectionC-225B-54,55,78B-23,29
No connection
OOil pressure switchB-20B-157B-11,15
Outside/Inside air selection damper
control motor and potentiometerC-10B-175,181B-18,24
Oxygen sensorB-34B-88,96B-11,15
Oxygen sensor (Rear)D-22B-88,96B-31,33
PParking brake switchD-23B-157,201,209,213,221,232,242B-31,33
Power steering oil pressure switchA-48B-90,98B-7,9
Power window main switchE-07B-162,163,168,169B-34,36
Power window motor (Front:LH)E-05B-162,165B-34,36
Power window motor (Front:RH)E-20B-159,168B-35,37
Power window motor (Rear:LH)E-10B-161,167B-34,36
Power window motor (Rear:RH)E-25B-160,166B-35,37
Power window relayC-224B-54,55,158,159,165B-23,29
Power window sub switch (Passenger’s
side)E-19B-159,165B-35,37
Power window sub switch (Rear:LH)E-11B-161,167B-34,36
Power window sub switch (Rear:RH)E-24B-160,166B-35,37
Pressure sensor
Proportioning valve (for ACD control)F-27B-216,224,235,245B-38,39
Proportioning valve (for AYC control)F-28B-235,245B-38,39
Page 684 of 1449
FUEL SUPPLY - Fuel Tank13B-4
12
10
6 21
1
2
4
7 8
915 18
23 20
13 314
22
24 1119
5
16 175
2.5±0.5 N·m
2.5±0.5 N·m
26±4 N·m
22±4 N·m
Removal steps
1. Filler neck pipe, Filler neck vapour
pipe connection
2. Vapour pipe connection
3. Main pipe connection
4. Return pipe connection
DParking brake cable clamp (LH)
connection (Refer to GROUP 36.)
DRear wheel speed sensor (RH)
connection
(Refer to GROUP 35 - Wheel speed
sensor.)
DRear wheel speed sensor harness
connector connection
(Refer to GROUP 35 - Wheel speed
sensor.)
AA"5. Harness connector connection
AA"6. Fuel tank assembly
7. Fuel tank protector"AA8. Suction hose
"AA9. High-pressure fuel hose
10. Fuel tank pipe assembly
"AA11. High-pressure fuel hose
"BA12. Fuel tank return hose
13. Return hose
14. Fuel tank vapour hose
15. Check valve
16. Vapour hose
17. Pipe and gauge assembly
18. Plate
19. Fuel pump and gauge assembly
20. Parking
21. Fuel cut off valve assembly
22. Parking
23. Filler neck hose
24. Filler neck vapour hose
Page 814 of 1449
MANUAL TRANSMISSION - Troubleshooting
INSPECTION CHART FOR DIAGNOSIS CODES
Diagnosis
code No.Diagnosis itemsReference page
12Power supply voltage (valve power supply) systemopen circuit or short-circuit22A-8
13Fail-safe relay system
21Wheel speed sensor
22Wheel speed sensor
23Wheel speed sensor
24Wheel speed sensor
25Wrong-diameter tire22A-11
26Wheel speed sensor (faulty output signal)22A-13
31Steering wheel sensor
32Steering wheel sensor
33fixed22A-16
34Steering wheel sensor
fixed22A-17
41TPS systemopen circuit or ground22A-18
42short-circuit22A-18
45Pressure sensor systemopen circuit or ground22A-19
46open earth22A-19
47abnormal power supply22A-20
51Longitudinal G sensor systemopen circuit or short-circuit22A-21
52defective sensor22A-22
56Lateral G sensor systemopen circuit or short-circuit22A-23
57defective sensor22A-24
61Stop lamp switch systemopen circuit22A-25
62ACD mode switch systemstuck22A-26
63Parking brake switch systemshort-circuit or not re-
turned to original position22A-27
65ABS monitor systemopen circuit or defective
ABS22A-28
71Proportional valve
GROUP27B
72Directional control valve
GROUP27B.
73Directional control valve
74Proportional valve
Page 835 of 1449
MANUAL TRANSMISSION - Troubleshooting
Code No.63 Parking brake switch systemProbable cause
Code No.63 is output when the parking brake switch is ON for more than 15
minutes with the vehicle speed above 15 km/h.DParking brake switch fault
DHarness or connector fault
DABS-ECU fault
D4WD-ECU fault
OK
NG
YES
NG
(3) OK(1) OKReplace the hydraulic unit and
ABS-ECU.
MUT-IIData List
DNo.62 Parking brake switch
(1) Pull the parking brake lever.
OK:ON
(2) Release the parking brake lever.
OK:OFF
OK→Intermittent malfunction (Refer
to GROUP 00 - Points to Note for
Intermittent Malfunctions)
Measure at parking brake switch
connector D-23.
DDisconnect the connector and
measure at the harness side.
DIgnition switch: ON
DVoltage between terminal 1 and
earth
OK:System voltage
Release the parking brake lever.
Does the brake warning lamp go off?
OK
Check the following connector:
D-23
NG→Repair
OK
Replace the combination meter
OK
Check the brake warning bulb.
NG→ReplaceCheck the parking brake switch.
(Refer to GROUP 36 - On-vehicle
Service.)
NG→Replace
OK
Check and adjust the parking brake
lever stroke. (Refer to GROUP 36 -
On-vehicle Service.)
NG→Adjust
MUT-IIData List
DNo.62 Parking brake switch
(1) Pull the parking brake lever.
OK:ON
(2) Release the parking brake lever.
OK:OFF
NG→Replace the 4WD-ECU.
OK→Intermittent malfunction (Refer
to GROUP 00 - Points to Note for
Intermittent Malfunctions) NOOK
Check the following connectors:
C-130
NG→Repair
Check the following connectors:
C-02, B-123
B-123
D-23, C-26, C-130, C-43, C-02
D-23, C-26, C-43, C-02
NG→Repair
(2) OK
(1) Check the harness between the
parking brake switch and
4WD-ECU.
DCheck for ground and dam-
age of the power line.
(2) Check the harness between the
parking brake switch and
combination meter.
DCheck for ground and dam-
age of the power line.
(3) Check the harness between the
parking brake switch and
ABS-ECU.
DCheck for ground and dam-
age of the power line.
NG→Repair
OK
Check the harness between the J/C
(4) and 4WD-ECU.
DCheck for open and damage of
the power line.
NG→Repair