fuel MITSUBISHI LANCER EVOLUTION 2012 10.G Service Manual

4-6 Driving safety
4Safe driving techniques
N00629200108
Even this vehicle’s safety equipment, and your safest driving,
cannot guarantee that you can avoid an accident or injury.
However, if you give extra attention to the following areas, you
can better protect yourself and your passengers:

Drive defensively. Be aware of traffic, road and weather
conditions. Leave plenty of stopping distance between
your vehicle and the vehicle ahead.

Before changing lanes, check your mirrors and use your
turn signal light.

While driving, keep a tight grip on the steering wheel.

While driving, watch the behavior of other drivers, bicy-
clists, and pedestrians.

Always obey applicable laws and regulations. Be a polite
and alert driver. Always leave room for unexpected
events, such as sudden braking.

If you plan to drive in another country, obey their vehicle
registration laws and make sure you will be able to get the
right fuel.
Driving during cold weather
N00629400357

Check the battery, including terminals and cables. During
extremely cold weather, the battery will not be as strong.
Also, the battery power level may drop because more
power is used for cold starting and driving.
Before driving the vehicle, check to see if the engine runs
at the proper speed and if the headlights are as bright as
normally. Charge or replace the battery if necessary. Dur-
ing extreme cold weather, it is possible that a very low
battery could freeze.

Warm the engine sufficiently. After starting the engine,
allow a short warm-up time to distribute oil to all cylin-
ders and turbocharger. Then drive your vehicle slowly.

Stay at low speeds at first so that the transaxle, transfer
case and rear axle oil have time to spread to all the lubri-
cation points.

Manual transaxle can be harder to shift in cold weather
conditions. This is normal and shifting will get easier as
the transaxle warms up.
WA R N I N G
!
The battery gives off explosive hydrogen gas. Any
spark or flame can cause the battery to explode,
which could cause serious injury or death.
Always wear protective clothes and a face mask
when working with your battery, or let a skilled
mechanic do it.
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Driving safety
4-9
4 Loading information
N00629900365
It is very important to know how much weight your vehicle can
carry. This weight is called the vehicle capacity weight and
includes the weight of all occupants, cargo (including the roof
load) and non-factory-installed options. The tire and loading
information placard located on the driver’s door sill of your
vehicle will show how much weight it may properly carry.
It is important to familiarize yourself with the following terms
before loading your vehicle:

Vehicle maximum load on the tire: load on an individual
tire that is determined by distributing to each axle its share
of the maximum loaded vehicle weight and dividing by
two.

Vehicle normal load on the tire: load on an individual tire
that is determined by distributing to each axle its share of
the curb weight, accessory weight, and normal occupant
weight and dividing by two.

Maximum loaded vehicle weight: the sum of -
(a) Curb weight;
(b) Accessory weight;
(c) Vehicle capacity weight; and
(d) Production options weight.
Curb weight: the weight of a motor vehicle with standard
equipment including the maximum capacity of fuel, oil,
and coolant.

Accessory weight: the combined weight (in excess of
those standard items which may be replaced) of automatic
transmission, power steering, power brakes, power win-
dows, power seats, radio, and heater, to the extent that
these items are available as factory- installed equipment
(whether installed or not).

Vehicle capacity weight: the rated cargo and luggage load
plus 150 lbs (68 kg)* times the vehicle’s designated seat-
ing capacity.

Production options weight: the combined weight of those
installed regular production options weighing over 5 lbs
(2.3 kg) in excess of those standard items which they
replace, not previously considered in curb weight or
accessory weight, including heavy duty brakes, ride level-
ers, roof rack, heavy duty battery, and special trim.

Normal occupant weight: 150 lbs (68 kg)* times the num-
ber of specified occupants. (In your vehicle the number is
3)

Occupant distribution: distribution of occupants in a vehi-
cle as specified. (In your vehicle the distribution is 2 in
front, 1 in second row seat)
WA R N I N G
!
Never overload your vehicle. Overloading can dam-
age your vehicle, adversely affect vehicle perfor-
mance, including handling and braking, cause tire
failure, and result in an accident.
*: 150 lbs (68 kg) is the weight of one person as defined by
U.S.A. and Canadian regulations.
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7-2 Vehicle care and maintenance
7Service precautions
N00937300299
Taking regular care of your vehicle will preserve its value and
appearance as long as possible.
You can do some of the maintenance work yourself, and the
rest should only be performed by an authorized Mitsubishi
Motors dealer or a repair facility of your choice.
If you discover a malfunction or other problem, have it cor-
rected by an authorized Mitsubishi Motors dealer or a repair
facility of your choice.
This section describes the maintenance inspections that you
can do yourself, if you so desire. Follow the instructions and
precautions for each procedure.
Have you purchased the Mitsubishi Motors Diamond Care Pro-
tection Plan? The Plan supplements your new vehicle warran-
ties. See your authorized Mitsubishi Motors dealer for details.
WA R N I N G
!
When checking or servicing the inside of the engine
compartment, be sure the engine is stopped and has
had a chance to cool down.
If you need to work in the engine compartment with
the engine running, be especially careful that your
clothing, hair, etc. does not get caught in the fan,
drive belts, or other moving parts.
The fan can turn on automatically even if the engine
is not running. Turn the ignition switch to the
“LOCK” position to be safe while you work in the
engine compartment.
Do not smoke or allow open flames around fuel or
the battery. The fumes are flammable.

Be extremely careful when working around the bat-
tery. It contains poisonous and corrosive sulfuric
acid.
Do not get under your vehicle while it is on a jack.
Always use properly rated automotive jack stands.
Handling your vehicle’s parts and materials in the
wrong way can injure you. Ask an authorized
Mitsubishi Motors dealer or a repair facility of your
choice if you have questions.
WA R N I N G
!
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Vehicle care and maintenance
7-3
7 Catalytic converter
N00937400418
The catalytic converter requires you to use unleaded fuel only.
Leaded gasoline will destroy the emission-control effective-
ness of the converter.
Normally, the catalytic converter does not require maintenance.
However, it is important to keep the engine properly tuned for
the converter to continue to work properly. To reduce the possibility of catalytic converter damage:

Use UNLEADED GASOLINE ONLY of the type of rec-
ommended in “Fuel selection”.

Do not drive with an extremely low fuel level. Running
out of gas could damage the catalytic converter.

Do not try to start the engine by pushing or towing the
vehicle. If the battery is weak or run down, use jumper
cables to properly start the engine.

Do not idle the engine with any spark plug wires discon-
nected or removed, such as when performing diagnostic
tests.

Do not idle the engine for a long time if it is idling
roughly or otherwise obviously malfunctioning.

To prevent the catalytic converter from being damaged
from unburned gas, do not race the engine when turning
off the ignition switch.

Stop driving the vehicle if you think the performance is
noticeably low, or the engine has a malfunction. If you are
not able to stop driving immediately, slow down and drive
for only a short time. Have an inspection made by an
authorized Mitsubishi Motors dealer or a repair facility of
your choice as soon as possible.

In unusual situations involving major engine problems, a
burning odor may indicate severe and abnormal catalytic
converter overheating. If this occurs, stop in a safe place,
shut the engine off and let the vehicle cool. Once the
engine is cool, immediately take your vehicle to an autho-
rized Mitsubishi Motors dealer or a repair facility of your
choice for service.
CAUTION
!
Damage to the catalytic converter can result if your
vehicle is not kept in proper operating condition. If
the engine malfunctions or misfires, or if your vehi-
cle performance suffers, have it serviced promptly.
Running your vehicle when it is overheated may
result in damage to the converter and vehicle.
WA R N I N G
!
Do not park or run your vehicle in areas where com-
bustible materials such as dry grass or leaves can
come in contact with a hot exhaust, since a fire could
occur.
Do not put undercoat paint on the catalytic con-
verter.
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Vehicle care and maintenance
7-23
7
Tire inflation pressures
N00939300802
Proper tire inflation pressure is essential for the safe and satis-
factory operation of your vehicle. The wrong tire pressure will
cause problems in three major areas:

Safety
Too little pressure increases flexing in the tire and can
cause tire failure. Too much pressure can cause a tire to
lose its ability to cushion shock. Objects on the road and
potholes could then cause tire damage that may result in
tire failure.

Economy
The wrong tire pressure can cause uneven wear patterns in
the tire tread. These abnormal wear patterns will reduce
the tread life, and the tire will have to be replaced sooner.
Too little pressure also makes it harder for the tire to roll,
and this uses up more fuel.

Ride comfort and vehicle stability
The superior riding experience built into your vehicle
partly depends on the correct tire pressure. Too much
pressure gives an uncomfortable and jarring ride. Too lit-
tle pressure feels as if your vehicle is slow to respond.
Unequal tire pressures can make steering your vehicle
uneven and unpredictable.
The correct tire pressure for your vehicle is listed on the plac-
ard attached to the driver’s door sill.
(Refer to “Tire and loading information placard” on page 9-4.)The recommended inflation pressures should be used for the
tires listed below.
Tire pressures should be checked, and adjusted if necessary, at
least once a month.
Pressures should be checked more often whenever weather
temperatures change severely, because tire pressures change
with outdoor temperatures. The pressures listed on the placard
are always “cold inflation pressure”.
Cold inflation pressure is measured after the vehicle has been
parked for at least three hours or is driven less than 1 mile
(1.6 km) after having been parked for three hours.
Cold inflation pressure must not go above the maximum values
molded into the tire sidewall. After driving several miles, your
tire inflation pressure may increase 14 to 41 KPA, 2 to 6 PSI
from the cold inflation pressure. Do not let air out of the tires to
get back to the specified cold pressure, or your tire pressure
will be too low.
Check your tires each time you refuel. If one tire looks lower
than the others, check the pressure for all of them.
You should also take the following safety precautions:

Keep your tires inflated to the recommended pressures.
(See the tire and loading information placard attached to
the driver’s door sill.)

Stay within the recommended load limits.

Make sure that the weight of any load in your vehicle is
evenly distributed.
Item
Tire size
Front
Rear
Normal tire 245/40R18220 KPA,
32 PSI220 KPA,
32 PSI
Compact spare tire T145/70R18 420 KPA, 60 PSI
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7-32 Vehicle care and maintenance
7
Spark plugs
N00940900244
Spark plugs must fire properly for good engine performance
and emission-control.
Do not reuse them by cleaning or regapping. Change them at
the mileage listed in the “WARRANTY AND MAINTE-
NANCE MANUAL”. NOTE
Use the spark plugs listed under “Engine specifications”
on page 9-7 or plugs that are exactly the same. Other
plugs could cause engine damage, performance problems
or radio noise.Fuel hoses
N00941000053
Check the hose surfaces for any heat and mechanical damage,
hard and brittle rubber, cracking, tears, cuts and abrasions. Pay
special attention to the hoses closest to high heat sources such
as the exhaust manifold. Check all the hose connections, such
as clamps and couplings, to make sure they are secure and that
there are no leaks. If you see any wear or damage, replace the
hoses immediately.Intake valve clearance
N00950100050
Have the valve clearance checked at an authorized Mitsubishi
Motors dealer at the mileage specified in the “WARRANTY
AND MAINTENANCE MANUAL”.
If the engine sounds abnormally loud, have adjustments made
by an authorized Mitsubishi Motors dealer.
Fuel system (tank, pipe line and connection, and
fuel tank filler cap)
N00941300085
Check these regularly for damage or leaks in the fuel lines and
connections. Check the fuel tank filler cap for damage or loose-
ness. Pay special attention to the fuel lines closest to high heat
sources such as the exhaust manifold.
WA R N I N G
!
If you see a fuel leak or if you smell fuel, do not run
the engine. Any spark (including from the ignition),
flame or smoking material could cause an explosion
or fire. Call an authorized Mitsubishi Motors dealer
or a repair facility of your choice for assistance.
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Vehicle care and maintenance
7-33
7
Evaporative emission control system (except
evaporative emission canister)
N00941400116
If the fuel-vapor vent line is clogged or damaged, the fuel-
vapor mixture will escape, polluting the air.
Have the system checked at an authorized Mitsubishi Motors
dealer at the mileage specified in the “WARRANTY AND
MAINTENANCE MANUAL”.
General maintenance
N00941500159
The next pages list the maintenance service recommended by
Mitsubishi Motors Corporation. In addition to the general
maintenance that needs to be performed at the times listed,
there are other parts which do not usually need regular mainte-
nance.
But, if any of these parts stops working properly, your vehicle
performance could suffer. Have these items checked if you
notice a problem with them.
See your authorized Mitsubishi Motors dealer for assistance, if
you have any questions.Disc brake pads
N00941600062
Good brakes are essential to safe driving. Check the brake pads
for wear. For good braking performance, replace the brake pads
with the same type pads as the originals.Brake hoses
N00941700047
Brake hoses and tubing should be checked for:

Severe surface cracking, scuffing or worn spots. If the
fabric casing of the hose is showing through any cracks or
worn spots in the rubber hose cover, the hose should be
replaced. The brakes can fail if the hose wears through.

Improper installation may cause twisting, or wheel, tire or
chassis interference.
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7-42 Vehicle care and maintenance
7
*- Fusible link

Some fuses may not be installed on your vehicle, depend-
ing on the vehicle model or specifications.

The table above shows the main equipment corresponding
to each fuse.
There are no 7.5 A, 25 A or 30 A spare fuses. If a fuse of one of
these capacities blows, replace it temporarily by borrowing one
of the fuses indicated below.
7.5 A: 10 A spare fuse
25 A: 20 A spare fuse
30 A: 30 A audio amplifier fuse
Replace the borrowed fuse with a fuse that has the correct
capacity as soon as possible.
18Headlight
(low beam)
(left)Halogen 10 A
19Headlight
(low beam)
(right)Halogen 10 A
20 I/C SPRAY 10 A
21 Ignition coil 10 A
22 ENG/POWER 20 A
23 Fuel pump 20 A
24 Starter 30 A*
25 — — —
26 Anti-lock braking system 40 A*
27 Anti-lock braking system 30 A*
28Air conditioning condenser fan
motor30 A*
29 Radiator fan motor 40 A*
30 IOD IOD 30 A
31 Audio amplifier 30 A
32 Diesel 30 A
33 — Spare fuse 10 A
34 — Spare fuse 15 ANo.
Symbol
Electrical system
Capacity
35 — Spare fuse 20 ANo.
Symbol
Electrical system
Capacity
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Specifications
9-9
9 Refill capacities
N01148000992
Item
Capacity
Lubricants
Fuel (approximate) 14.5 gal (55.0 L) Refer to “Fuel selection” on page 1-2.Engine oil
Oil pan 5.0 qt (4.8 L) Engine oils displaying the ILSAC certification mark
(“starburst” symbol) on the container.
If these oils are not available, an API classification SN
or higher can be used.Oil filter .32 qt (0.3 L)Oil cooler .53 qt (0.5 L)
Power steering As required Genuine Mitsubishi Power Steering Fluid Twin Clutch SST8.0 qt (7.6 L) {Include .53 qt
(0.5 L) in oil cooler}DiaQueen SSTF-IManual transaxle 2.6 qt (2.5 L)DiaQueen NEW MULTI GEAR OIL
API classification GL-3, SAE 75W-80Transfer oil .85 qt (0.8 L) DiaQueen LSD gear oilAWC Control fluid1.57 qt (1.0 L) {Includes
hydraulic piping}MITSUBISHI MOTORS Genuine ATF SP IIIAY C f l u i d
For differential
mechanism.58 qt (0.55 L) DiaQueen LSD gear oilFor torque transfer
mechanism.63 qt (0.6 L) MITSUBISHI MOTORS Genuine ATF SP III
Brake/Clutch (if so equipped) As required Conforming to Brake fluid DOT3 or DOT4 Hood lock release mechanism and safety catch As required Multipurpose type grease NLGI Grade 2 Engine coolant7.9 qt (7.5 L) {Includes .63 qt
(0.65 L) in reserve tank}Dia Queen Super Long Life Coolant Premium or
equivalent*Washer fluid 4.3 qt (4.0 L) —
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Alphabetical index
3
Lock 3-51
Power door locks 3-55
Driving during cold weather 4-6
Driving, alcohol and drugs 4-2
E
Electric rear window defogger switch 3-220
Electronic immobilizer (Anti-theft starting system) 3-4
,3-40
Emission-control system maintenance 7-31
Engine
Compartment 7-7
Coolant 7-10
,9-9
Hood 7-4
Oil and oil filter 7-7
,9-9
Overheating 6-6
Serial number 9-3
Specifications 9-7
Engine coolant temperature display 3-162
Engine malfunction indicator 3-197
Exhaust system 7-34
External audio input connector 5-103
F
Filling the fuel tank 1-4
Floor console box 3-265
Floor mat 4-3
Fluid
AWC control fluid 7-15
,9-9
AYC fluid 9-9Brake fluid 7-16
,9-9
Clutch fluid 7-16,9-9
Engine coolant 7-10,9-9
Power steering fluid 7-17
,9-9
Twin Clutch SST 9-9
Twin Clutch SST fluid 7-14,9-9
Washer fluid 7-16
,9-9
Fluid capacities and lubricants 9-9
Fog lights
Bulb capacity 7-46
Free-hand advanced security transmitter (F.A.S.T.-key) 3-17
Front console boxes 3-264
Front console tray 3-263
Front fog lights
Bulb capacity 7-46
Indicators 3-196
Replacement 7-60
Switch 3-211
Front seats 2-3
Front side-marker and parking light
Bulb capacity 7-46
Replacement 7-55,7-57
Front turn signal lights
Bulb capacity 7-46
Replacement 7-59
Fuel
Fuel economy 4-2
Fuel hoses 7-32
Modification/alterations to the electrical or fuel systems 1-8
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