warning MITSUBISHI LANCER EVOLUTION IV 1998 Workshop Manual

MPI – General Information13-2
MULTIPOINT INJECTION (MPI)
GENERAL INFORMATION
OMPI System Diagram

1 Injector

2 ISC servo

3 Fuel pressure control valve

4 Waste gate solenoid valve

5 Secondary air control solenoid valve
Control relay
Fuel pump relay
A/C relay
Ignition coil
Exhaust temperature warning lamp
Engine warning lamp
Diagnosis output
Alternator G terminal
Fan motor relay
Tachometer
Fuel pump relay No.2 1 Oxygen sensor
2 Air flow sensor
3 Intake air temperature sensor
4 Throttle position sensor
5 Idle switch
6 Camshaft position sensor
7 Crank angle sensor
8 Barometric pressure sensor
9 High temperature sensor
10 Engine coolant temperature sensor
11 Detonation sensor
Power supply voltage
Ignition switch-IG
Ignition switch-ST
Vehicle speed sensor
A/C switch
Power steering fluid pressure switch
Alternator FR signalEngine ECU
1 Oxygen sensor
2 Air flow sensor3
Intake air tem-
perature sensor
4,
5
6 Camshaft position
sensor
7 Crank angle sensor 8 Barometric
pressure sensor
9 High temperature
sensor 10 Coolant temperature sensor
11 Detonation sensor
1 Injector
2 ISC servo

3 Fuel pressure
control valve

4 Waste gate
solenoid valve
5 Secondary air
control solenoid
valveCanister
Check valveFrom
fuel
tank
Throttle position
sensor (with a
built-in
idle
switch)
Secondary
air valve
AirTo fuel
tankFuel
pressure
regulatorFrom
fuel
pump
Waste gate
actuator
Catalytic converter
Given above is the MPI system diagram for EVOLUTION-IV. The MPI system for EVOLUTION-V is different
from this in the following point;
Oxygen sensor with a heater is adopted.
The diagnosis connector power supply circuit is different.
The high temperature sensor is no longer used.

MPI – Troubleshooting13-6
TROUBLESHOOTING
1. DIAGNOSIS FUNCTION
1-1 ENGINE WARNING LAMP (CHECK ENGINE LAMP)
If an abnormality occurs in any of the following items related
to the Multipoint Fuel Injection (MPI) system, the engine
warning lamp will illuminate.
If the lamp remains illuminated or if the lamp illuminates while
the engine is running, check the diagnosis code output.
Engine warning lamp inspection items
Engine-ECU
Air flow sensor (AFS)
Intake air temperature sensor
Throttle position sensor (TPS)
Engine coolant temperature sensor
Crank angle sensor
Camshaft position sensor
Barometric pressure sensor
Detonation sensor
Injector
Ignition coil, power transister
Misfire
1-2 METHOD OF READING AND ERASING DIAGNOSIS
CODES
(1) Use the special tool to earth No.1 terminal (diagnosis
control terminal) of the diagnosis connector.
(2) To check ABS system, remove the valve relay.
NOTE
That is because the valve relay is off and the warning
lamp remains illuminated if there is a fault in the ABS
system.
(3) Turn off the ignition switch.
(4) Read out a diagnosis code by observing how the warning
lamp flashes.
Indication of diagnosis code by warning lamp
When the diagnosis code No.24 is outputWhen no diagnosis code is output*
On
Off
1.5 secs.0.5 sec.
0.5 sec.
Pause
time 3
secs.Tens signalPlace
division
2 secs.Units signal
A03X0113
On
Off
0.5 sec.
0.25 sec.
NOTE
*: Even if the ABS system is normal, removing the valve relay causes the diagnosis code No.52 to
be output.
Engine warning lamp
(check engine lamp)

MPI – Troubleshooting13-23
Terminal
No.Normal condition Check condition (Engine condition) Check item
21Fan motor relay (LOW)Fan not operating (coolant temperature: 90C or
below)Battery voltage
Fan at low speed (coolant temperature: 90 – 100C)0 – 3 V
22A/C relayEngine: Idling
A/C switch: OFF to ON (Compressor is being
driven.)Battery voltage, or 6 V
or more instanta-
neously to 0 – 3 V
33Alternator G terminalEngine: Warm, idle (radiator fan: OFF)
Headlamp: OFF to ON
Brake lamp: OFF to ON
Rear defogger switch: OFF to ONVoltage rises by 0.2 –
3.5 V.
36Engine warning lampIgnition switch: OFF → ON0 – 3 V → Battery
voltage (After several
seconds have
elapsed)
37Power steering fluid
pressure switchEngine: Idling after
warming upWhen steering wheel is
stationaryBattery voltage
When steering wheel is
turned0 – 3 V
38Control relayIgnition switch: OFFBattery voltage
Ignition switch: ON0 – 3 V
39Fuel pump relay No.2While engine is idling, suddenly depress the
accelerator pedal.Momentarily rises
slightly from 0 to 3 V.
40Exhaust temperature
warning lampIgnition switch: OFF to ON0 – 3 V to battery
voltage (After several
seconds have
elapsed)
41Alternator FR terminalEngine: Warm, idle (radiator fan: OFF)
Headlamp: OFF to ON
Brake lamp: OFF to ON
Rear defogger switch: OFF to ONVoltage drops by 0.2 –
3.5 V.
45A/C switchEngine: Idle speedTurn the A/C switch OFF0 – 3 V
Turn the A/C switch ON
(A/C compressor is oper-
ating)Battery voltage
60Oxygen sensor heater
(Evolution V only)
Engine: Idling0 – 3 V
(Evolution-V only)
Engine speed: 5,000 r/minBattery voltage
71Ignition switch-STEngine: Cranking8 V or more

MPI – On-vehicle Service13-31
5. MPI SYSTEM COMPONENTS LAYOUT
NameSymbolNameSymbol
A/C switchQExhaust temperature warning lampS
A/C relayHFuel pressure control valveA
Air flow sensor (with a built-in intake air temperaturesensor and barometric pressure sensor)FIgnition coil and power transistor unitLsensor and barometric pressure sensor)InjectorB
Camshaft position sensorMISC servoD
Control relay and fuel pump relayPOxygen sensorK
Coolant temperature sensorEPower steering fluid pressure switchI
Crank angle sensorJSecondary air control solenoid valveN
Detonation sensorCThrottle position sensor (with a built-in idle switch)D
Diagnosis connectorR
Engine ECUOVehicle speed sensorT
Engine warning lampSWastegate solenoid valveG

22A-1
MANUAL
TRANSMISSION
CONTENTS
LUBRICANTS 2. . . . . . . . . . . . . . . . . . . . . . . . . . .
SPECIAL TOOLS 2. . . . . . . . . . . . . . . . . . . . . . . .
ON-VEHICLE SERVICE 3. . . . . . . . . . . . . . . . . .
1. Transmission Oil Check 3. . . . . . . . . . . . . . . .
2. Transmission Oil Replacement 3. . . . . . . . . .
3. Transfer Oil Check 3. . . . . . . . . . . . . . . . . . . .
4. Transfer Oil Replacement 3. . . . . . . . . . . . . .
TRANSMISSION CONTROL* 4. . . . . . . . . . . . .
Shift Lever Assembly 6. . . . . . . . . . . . . . . . . . . . . .
TRANSMISSION ASSEMBLY 7. . . . . . . . . . . . .
TRANSFER ASSEMBLY 10. . . . . . . . . . . . . . . .
WARNING REGARDING SERVICING OF SUPPLEMENTAL RESTRAINT SYSTEM (SRS) EQUIPPED VEHICLES
(1) Thoroughly review this manual, especially GROUP 52B – Supplemental Restraint System (SRS) before beginning any
service or maintenance of any component of the SRS or any SRS-related component.
(2) When removing or installing the components indicated in the table of contents by an asterisk (*), use special care not
to apply shocks to SRS-related components.

REAR AXLE – Special Tools27-3
SPECIAL TOOLS
ToolNumberNameUse
MB991529Diagnosis code
check harnessInspection of AYC (diagnosis display by AYC
warning lamp)
MD998330
(MD998331)Oil pressure
gauge
(2,942 kPa
{30 kgf/cm
2})
Hydraulic pressure measurement with AYC>
MB991705Hose adapter
MB990925Bearing & oil seal
installer setPressfitting of oil seal
MB991115Oil seal installerPressfitting of oil seal (used in
combination with MB990938)
MD998812Installer capPressfitting of oil seal nism of vehicles with AYC>
MD998813Installer 100
MD998829Installer adapter
(60)
MB990767End yoke holderFixing of hub

REAR AXLE – Special Tools / Troubleshooting 27-5
MB990988NumberNameO.D. mm
1MB990551Box–
2MB990989Base–
3(MB990990)Tool A25
(MB990991)Tool B28
(MB990992)Tool C31
MB990925
Brass bar
Bar (one-touch type)Toolbox
Installer adapter
Tool number (MB990925)O.D. mmTool number (MB990925)O.D. mm
AMB99092639.0AMB99093363.5
MB99092745.0MB99093467.5
MB99092849.5MB99093571.5
MB99092951.0MB99093675.5
MB99093054.0MB99093779.0
MB99093157.0BMB990938–
MB99093261.0CMB990939–
TROUBLESHOOTING
1. BASIC TROUBLESHOOTING CONDITIONS
Before starting the troubleshooting procedure, make sure that the following items have been checked
okay.

The correct steering wheel has been properly installed in the neutral position of the steering column
shaft.

Tire and wheel sizes are correct with correct specifications. Inflation pressure, balance, and wear
conditions are okay.

Wheel alignment is correct.

The engine, suspension, and other parts have not been remodeled so as to affect the AYC system.
2. DIAGNOSIS FUNCTION
READING THE DIAGNOSIS CODE
Read the diagnosis code using AYC warning lamp.

REAR AXLE – Troubleshooting 27-9
Code No. 25: Wrong-diameter tireProbable cause
This code is output if the speed of any one of the four wheels exceeds a specified
level with respect to the average of the four wheel speed sensor outputs when the
steering wheel is in the straight-ahead position and the vehicle speed exceeds 20
km/h. At this time, the warning lamp does not light up.
Defective harness or connector

Defective AYC-ECU

Defective ABS-ECU

OK
Replace ABS-ECU.
NG
Check harness between AYC-ECU
and ABS-ECU.NG
Repair
NG
Replace AYC-ECU.
OK
Check the trouble symptom.
NG
Check the following connectors:
B-24, B-95NG
Repair
OK
Check the trouble symptom.
NO
Measure at B-95 AYC-ECU connector.

Disconnect the connector and
measure at the harness side.

Ignition switch: OK

Turn tire at 1/2 to 1 revolution/sec.

Voltage across 6/7/8/9 and body
ground.
OK:42 mV or more (when mea-
sured with a circuit tester)
120 mV-P or more (when
measured with an oscillo-
scope)OKCheck the following connector:
B-95
YES
Is ABS diagnosis code No. 15 output?YESTroubleshooting
Are correct tires mounted on all four
wheels?NO
Repair
NG
Repair

NG
Check and repair the harness between
speed sensor and AYC-ECU.
OK
Check the trouble symptom.
OK
Check the following connectors:
B-95, B-52, B-17, A-26, A-50, D-04,
D-14, D-19NG
Repair
OK
Check wheel bearing.NG
Replace
NG
Replace AYC-ECU.
OK
Check the trouble symptom.
OK
Check the following connector:
B-95NG
Repair
OK
Check speed sensor output voltage.
(Refer to p. 27-31.)NGCheck speed sensor and rotor.
YES
Check speed sensor for installation.NG
Repair
Are correct tires mounted on all four
wheels?NO
Repair
NG
Replace

REAR AXLE – Troubleshooting 27-10
Code No. 26: Wheel speed sensor system (faulty output
signal)Probable cause
This code is output if the speed of one of the four wheels exceeds a specified level
when the vehicle speed is 20 km/h or more. At this time, the warning lamp is turned
on.
Defective harness or connector

Defective AYC-ECU

Defective ABS-ECU

OK
Replace ABS-ECU.
NG
Check harness between AYC-ECU
and ABS-ECU.NG
Repair
NG
Replace AYC-ECU.
OK
Check the trouble symptom.
NG
Check the following connectors:
B-24, B-95NG
Repair
OK
Check the trouble symptom.
NO
Measure at B-95 AYC-ECU connector.

Disconnect the connector and
measure at the harness side.

Ignition switch: ON

Turn tire at 1/2 to 1 revolution/sec.

Voltage across 6/7/8/9 and body
ground.
OK:42 mV or more (when mea-
sured with a circuit tester)
120 mV-P or more (when
measured with an oscillo-
scope)NGCheck the following connector:
B-95
Is ABS diagnosis code No. 15 output?YESTroubleshooting
NG
Repair

NG
Check and repair the harness between
speed sensor and AYC-ECU.
OK
Check the trouble symptom.
OK
Check the following connectors:
B-95, B-52, B-17, A-26, A-50, D-04,
D-14, D-19NG
Repair
OK
Check wheel bearing.NG
Replace
NG
Replace AYC-ECU.
OK
Check the trouble symptom.
OK
Check the following connector:
B-95NG
Repair
OK
Check speed sensor output voltage.
(Refer to P.27-31.)NGCheck speed sensor and rotor.
Check speed sensor for installation.NG
Repair
NG
Replace

REAR AXLE – Troubleshooting 27-21
5. INSPECTION CHART FOR TROUBLE SYMPTOMS
Trouble symptomInspection
procedure No.Ref. page
AYC warning lamp does not light up when the ignition key is turned to “ON” (engine
stationary).127-21
AYC warning lamp remains lit up after the engine has started.227-22
AYC is inoperative.
Unable to start or accelerate on slippery road surfaces.327-22
Rear tires are noisy during low-speed cornering.
Vehicle skews.427-23
6. INSPECTION PROCEDURE FOR TROUBLE SYMPTOMS
INSPECTION PROCEDURE 1
AYC warning lamp does not light up when the ignition key
is turned to “ON” (engine stationary).
Probable cause
The lamp power supply circuit is probably open-circuited, lamp bulb is out, or the
circuit between AYC warning lamp and AYC-ECU or AYC-ECU itself is defective.
Blown fuse

AYC warning lamp out

Defective harness or connector

Defective AYC-ECU
NG
Check and repair the harness between
ignition switch (IG
2) and AYC warning
lamp.
OK
Check the trouble symptom.
OK
Replace combination meter.
NG
Check the harness between AYC
warning lamp and AYC-ECU.NG
Repair
OK
Check the trouble symptom.OK
Replace AYC-ECU.
OK
Check the following connectors:
B-96, B-94, B-08NG
Repair
OK
Measure at B-96 AYC-ECU connector.

Disconnect the connector and
measure at the harness side.

Ignition switch: ON

Warning lamp when 36 is grounded
to body
OK:Lit upNGCheck the lamp bulb.NG
Replace
Measure at B-08 combination meter
connector.

Disconnect the connector and
measure at the harness side.

Ignition switch: ON

Voltage across 48 and body ground
OK:Battery voltageNGCheck the following connectors:
B-08, B-74, B-76NG
Repair