battery MITSUBISHI LANCER EVOLUTION VI 1999 Repair Manual

CHASSIS ELECTRICAL – Headlamp54-38
HEADLAMP RELAY CONTINUITYCHECK
Battery voltageTerminal No.
1345
Not supplied
Supplied
Headlamp relay

CHASSIS ELECTRICAL – Front Fog Lamp54-39
FRONT FOG LAMP
SERVICE SPECIFICATIONS
ItemsStandard value
Headlamp aiming [Paren-
thesized are allowableVertical direction2° (349 mm) below horizontal line (H)
t
beam axis deviations 10 m
ahead of headlamp.]Horizontal direction3° (524 mm) leftward from vertical line (V)
ON-VEHICLE SERVICE
HEADLAMP AIMING
Bring the vehicle in the following conditions before aiming
the headlamp.

Check the tires for inflation pressure. Pump them up if
necessary to the labeled pressure level.

Set the vehicle unladen on a level floor.

Place one person (approximately 55 kg) on the driver’s
seat.

Maintain an engine speed of 2,000 r/min to keep the
battery in the charged condition.
1. Position the tester so that its converging lens faces the
fog lamp center to center at a distance of 10 m.
NOTE
Measure the center of the fog lamp as shown.
A: 572.5 mm (from the center of the vehicle body)
B: 360 mm
2. Remove the fog lamp bezel, and using the aiming
adjustment screw, aim the fog lamp to the standard value.
NOTE
The horizontal direction is non-adjustable. If the beam
axis deviation exceeds the standard value, check the
fog lamp to determine if it is installed out of position and
correct if necessary.
Face to face 10 m apart from
each other
AAB
Adjusting screw

CHASSIS ELECTRICAL – Antenna / Rear Window Defogger54-50
REMOVAL SERVICE POINT
AANTENNA AMPLIFIER ASSEMBLY REMOVAL
Take off the left-hand edge of the hand lining and undo the
clips of the antenna amplifier assembly.
REAR WINDOW DEFOGGER
TROUBLESHOOTING WITH AUTOMATIC A/C>
Refer to GROUP 55.
ON-VEHICLE SERVICE
PRINTED-HEATER CHECK
1. Run engine at 2,000 r/min. Check heater element with
battery at full.
2. Turn ON rear window defogger switch. Measure heater
element voltage with circuit tester at rear window glass
centre A.
Condition is good if it indicates about 6V.
3. If 12 V is indicated at A, there is a break in the negative
terminals from A.
Move test bar slowly to negative terminal to detect where
voltage changes suddenly (0V).
4. If 0 V is indicated at A, there is a break in the positive
terminals from A. Defect where the voltage changes
suddenly (12 V) in the same method described above.
DEFOGGER RELAY CONTINUITY CHECK
Battery voltageTerminal No.Battery voltage1325
Power is not supplied
Power is supplied
Normal characteristic curve
Voltage
A (Centre point)
approx. 6 V
Positive
terminal
Printed heater lineNegative
terminal
Abnormal characteristic curve
Voltage
Open-circuit
point
Positive
terminal
Printed heater lineNegative
terminal
Junction block
Defogger relay

HEATER AND MANUAL AIR CONDITIONER – On-vehicle Service55-13
DUAL PRESSURE SWITCH SIMPLE CHECK
Measure the high-pressure side pressure. If there is a
continuity between the dual pressure switch terminals with
the dual pressure switch in ON condition as shown in the
graph at left, the switch is in good condition. If not, it is faulty.
Replace the switch.
POWER RELAY CHECK
BLOWER RELAY
Battery voltageTerminal No.
1325
Power is not supplied
Power is supplied
Dual pressure switch
ON
Pressure
196 ± 20 221 2,354 ± 196 2,942 ± 196
OFF
kPa
Blower relay

HEATER AND MANUAL AIR CONDITIONER – On-vehicle Service55-14
A/C COMPRESSOR RELAY, CONDENSER FAN RELAY
Battery voltageTerminal No.
1345
Power is not supplied
Power is supplied
IDLE-UP OPERATION CHECK
1. Before inspection and adjustment, set vehicle in the
pre-inspection condition:
2. Check whether or not the idle speed is the standard value.
Standard value: 700 ± 50 r/min
NOTE
There is no necessity to make an adjustment, because
the idle speed is automatically adjusted by the ISC system.
If, however, there occurs a deviation from the standard
value for some reason, check the fuel control system.
3. When the A/C is running after turning the A/C switch
to ON, check to be sure that the idle speed is at the
standard value.
Standard value: 850 ± 50 r/min
Fan control relay
Compressor
relay
Radiator
fan relay
Condenser
fan relay

– Blower Motor Assembly, Resistor and Evaporator HEATER AND MANUAL
AIR CONDITIONER55-21
BCASE COVER, EVAPORATOR REMOVAL
The evaporator, which has been installed in a factory, has
no case cover. Follow the steps below to remove that
evaporator.
1. Cut the case along the shown line to remove the cooling
and blower unit.
2. Remove the air thermo sensor from the evaporator, and
then remove the evaporator towards you, being careful
not to damage its core.
INSPECTION
BLOWER MOTOR CHECK
When battery voltage is applied between the terminals, check
that the motor operates. Also, check that there is no abnormal
noise.
RESISTOR CHECK
Use a circuit tester to measure the resistance between the
terminals as indicated below. Check that the measured value
is at the standard value.
Standard value:
Measurement terminalStandard value Ω
Between terminals 3 and 22.81 ± 10%
Between terminals 3 and 41.28 ± 10%
Between terminals 3 and 10.33 ± 10%
Cut line
Evaporator

– Compressor and Tension Pulley HEATER AND MANUAL
AIR CONDITIONER55-25
INSTALLATION SERVICE POINT
ACOMPRESSOR INSTALLATION
If a new compressor is installed, first adjust the amount of
oil according to the procedures described below, and then
install the compressor.
1. Measure the amount (X m
) of oil within the removed
compressor.
2. Drain (from the new compressor) the amount of oil
calculated according to the following formula, and then
install the new compressor.
New compressor oil amount
120 to 140 m
– X m
= Y m

NOTE
(1)“120 to 140 ml” is the amount of oil filled in a new
compressor.
(2) Y m
indicates the amount of oil in the refrigerant
line, the condenser, the cooling unit etc.
INSPECTION
REFRIGERANT-TEMPERATURE SWITCH SIMPLE
CHECK
When the A/C is off, check that there is continuity between
the refrigerant-temperature switch terminals. If no, replace
the compressor assembly.
COMPRESSOR MAGNETIC CLUTCH OPERATION
INSPECTION
Connect the battery (+) terminal to the compressor side
terminal, and earth the battery (–) terminal to the body of
the compressor. The condition is normal if the sound of the
magnetic clutch (click) can be heard.AView A
Refrigerant temperature
switch terminal

– Condenser and Condenser Fan HEATER AND MANUAL
AIR CONDITIONER55-29
REMOVAL SERVICE POINTS
AFAN MOTOR AND SHROUD ASSEMBLY
REMOVAL
Remove the clamp bolt of the power steering oil cooler pipe.
Remove the fan motor and shroud assembly while pulling
the power steering oil cooler pipe toward you.
BDISCHARGE HOSE / LIQUID PIPE A
DISCONNECTION
Plug the open end of the disconnected hose and the opening
in the cooling unit not to let foreign matter get into them.
Caution
Seal the hoses completely, otherwise the compressor
oil and receiver will absorb water vapour easily.
CCONDENSER REMOVAL
Move the radiator to the engine side and then lift up the
condenser to remove it.
INSPECTION
CONDENSER FAN MOTOR CHECK
Battery connection terminalCondenser fan operation
12
Rotate
Condenser

FULL-AUTOMATIC AIR CONDITIONER – Troubleshooting55-50
Inspection procedure 13
Condenser fan does not operate.
Probable cause
If the condenser fan does not turn when the A/C is ON, the cause is probably
a malfunction of the condenser fan motor activation circuit. In this case, reduced
cooling performance will be caused if the vehicle is not running.
Malfunction of condenser fan motor

Malfunction of condenser fan motor relay (HI, LO)

Malfunction of wiring harness or connector
NG
Repair OK
Check the trouble symptom.
NG
Check the harness between the condenser fan motor relay (LO)
and the condenser fan motor, and repair if necessary.
NG
Repair
OK
Check the trouble symptom.
NG
Check the harness between the condenser fan motor relay (LO)
and the body earth, and repair if necessary.
OK
Measure at the condenser fan motor relay (LO) connector A-113X.

Disconnect the connector.
(1) Continuity between terminal (4) and body earth
OK:Continuity
(2) Voltage between terminal (2) and body earth
OK:System voltage
(3) Voltage between terminal (1) and body earth
OK:System voltage(1) NGCheck the following connector:
A-113X
Condenser fan motor check (Refer to P.55-29.)NG
Replace
NG
Repair
OK
Check the trouble symptom.
NG
Check the harness between the condenser fan motor relay (LO)
and the A/C-ECU, and repair if necessary.
(2) NG
Check the following connector:
A-113X
NG
Repair
OK
Check the trouble symptom.
NG
Check the harness between the condenser fan motor relay (LO)
and the fusible link 2, and repair if necessary.
(3) NG
Check the following connector:
A-113X
OK
Continued to the next page
OK
Measure at the condenser fan motor connector A-99.

Disconnect the connector, and measure at the harness
side connector.

Connect the connector A-113X terminal (2) to the battery.

Voltage between terminal (2) and body earth
OK:System voltageNGCheck the following connector:
A-113X
OK
Condenser fan motor relay check (Refer to P.55-14.)NG
Replace

FULL-AUTOMATIC AIR CONDITIONER – On-vehicle Service55-57
POWER RELAY CHECK
Follow the same procedures as for the heater and manual
air conditioner except for the following. (Refer to P.55-13.)
BLOWER HIGH SPEED RELAY
Battery voltageTerminal No.
1234
Power is not supplied
Power is supplied
IDLE-UP OPERATION CHECK
The idle-up inspection procedures are the same as for the
heater and manual air conditioner. (Refer to P.55-14.)

Standard value: 750 ± 50 r/min

Standard value: 850 ± 50 r/min
NOTE
If the idling speed is not within the standard value range,
adjust it.
Blower high speed relay