wheel MITSUBISHI MONTERO 1991 Service Manual
[x] Cancel search | Manufacturer: MITSUBISHI, Model Year: 1991, Model line: MONTERO, Model: MITSUBISHI MONTERO 1991Pages: 1333, PDF Size: 24.61 MB
Page 1252 of 1333
Wheel alignment out of See Adjustment in
tolerance WHEEL ALIGNMENT section
Broken spring See SUSPENSION section
Defective shock absorbers Replace shock absorbers
Worn steering & suspension See SUSPENSION section
components
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Front End Shimmy Tire out of balance/round Check tire balance
Excessive wheel runout See WHEEL ALIGNMENT
Insufficient or improper See WHEEL ALIGNMENT
caster section
Worn suspension or steering See SUSPENSION section
components
Defective shock absorbers Replace shock absorber
Wheel bearings worn or See WHEEL BEARING ADJ.
loose in SUSPENSION section
Power steering reaction See STEERING section
Bracket loose
Steering gear box (rack) See STEERING section
mounting loose
Steering gear adjustment See STEERING section
loose
Worn spherical joints See SUSPENSION section
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Toe-In Not Lower control arm bent See SUSPENSION section
Adjustable
Frame bent Check frame for damage
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Camber Not Control arm bent See SUSPENSION section
Adjustable
Frame bent Check frame for damage
Hub & bearing not seated See SUSPENSION section
properly
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Page 1299 of 1333
WHEEL A LIG NM EN T S PEC IF IC ATIO NS & P R O CED URES
1991 M it s u bis h i M onte ro
1991 WHEEL ALIGNMENT
Specifications & Procedures
Chrysler Motors: Colt, Colt Vista, Colt 200,
Ram-50, Stealth, Summit
Mitsubishi: Eclipse, Galant, Mirage, Montero,
Pickup, Precis, 3000GT
WHEEL ALIGNMENT PROCEDURES
NOTE: On vehicles with electronic chassis controls, ensure all
systems are functional before attempting to adjust riding
height or wheel alignment.
CAMBER ADJUSTMENT
Montero, Pickup & Ram-50
1) Check tire inflation. Place front wheel on turning radius
gauge, and level vehicle (unladed). On 2WD models, remove hub cap and
cotter pin. On 4WD models, remove free wheeling hub assembly.
2) On all models, measure camber with camber/caster/kingpin
gauge attached. See appropriate WHEEL ALIGNMENT SPECIFICATIONS table.
If camber is not within specification, remove shock absorber mounting
nut and lock nut.
3) Compress shock absorber and loosen upper arm mounting
bolts and nuts. Adjust camber by increasing or decreasing shims
between upper arm shaft and crossmember. See Fig. 1.
CAUTION: Difference in shim thickness between front and rear must be
.16" (4 mm) or less. DO NOT use more than 3 shims at one
location.
Fig. 1: Adjusting Camber & Caster (Pickup & Ram-50 Shown; Montero
Camber Adjustment Similar)
Courtesy of Mitsubishi Motor Sales of America.
Stealth & 3000GT
Page 1300 of 1333
Check camber. If camber is not within specification, loosen
eccentric cam nut. Rotate eccentric cam bolt to obtain correct camber.
See Fig. 2 . Each marking represents a change of 1/8-1/4 degree of
camber.
Fig. 2: Adjusting Camber (Stealth & 3000GT)
Courtesy of Mitsubishi Motor Sales of America.
All Other Models
Check camber using a camber/caster/kingpin gauge and turning
radius gauge. See WHEEL ALIGNMENT SPECIFICATIONS table. If camber is
not within specification, replace damaged or bent parts.
CASTER ADJUSTMENT
Colt Vista
Check tire inflation. Place front wheel on turning radius
gauge, and level vehicle (unladed). Remove hub cap and cotter pin.
Measure caster with camber/caster/kingpin gauge attached. See WHEEL
ALIGNMENT SPECIFICATIONS table. If caster is not within specification,
adjust by changing strut bar lock position. See Fig. 3.
Fig. 3: Adjusting Caster (Colt Vista)
Courtesy of Mitsubishi Motor Sales of America.
Montero
Page 1301 of 1333
Remove free wheeling hub. Measure caster with
camber/caster/kingpin gauge and turning radius gauge. See WHEEL
ALIGNMENT SPECIFICATIONS table. If caster is not within specification,
remove upper arm from crossmember. Adjust caster by turning upper arm
shaft. See Fig. 4.
Fig. 4: Adjusting Caster (Montero)
Courtesy of Mitsubishi Motor Sales of America.
Pickup & Ram-50
1) Check tire inflation. Place front wheel on turning radius
gauge, and level vehicle (unladed). On 2WD models, remove hub cap and
cotter pin. On 4WD models, remove free wheeling hub assembly.
2) On all models, measure caster with camber/caster/kingpin
gauge attached. See WHEEL ALIGNMENT SPECIFICATIONS table. If caster is
not within specification, remove shock absorber mounting nut and lock
nut.
3) Compress shock absorber and loosen upper arm mounting
bolts and nuts. Adjust caster by increasing or decreasing shims
between upper arm shaft and crossmember. See Fig. 1.
CAUTION: Difference in shim thickness between front and rear must be
.16" (4 mm) or less. DO NOT use more than 3 shims at one
location.
All Other Models
Check caster using a camber/caster/kingpin gauge and turning
radius gauge. See WHEEL ALIGNMENT SPECIFICATIONS table. If caster is
not to specification, replace damaged or bent parts.
TOE-IN ADJUSTMENT
Check toe-in. See WHEEL ALIGNMENT SPECIFICATIONS table. If
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toe-in is not within specification, remove clips. Turn tie rods or
turnbuckles the same amount, but in opposite directions. Recheck toe-
in.
TORQUE SPECIFICATIONS
TORQUE SPECIFICATIONS TABLE \
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Application Ft. Lbs. (N.m)
Shock Absorber-To-Crossmember Nut
Montero, Pickup & Ram-50 ............ 10-13 (14-18)
Shock Absorber-To-Lower Arm Bolt
Montero ............................. 11-16 (15-22)
Pickup & Ram-50 ........................... 10 (14)
Upper Arm Shaft To Crossmember
Montero, Pickup & Ram-50 ........... 72-87 (98-118)
Wheel Lug Nut
Colt Vista
Aluminum Wheels ................... 65-80 (88-108)
Steel Wheels ....................... 50-57 (68-77)
Eclipse, Pickup, Ram-50,
Stealth & 3000GT ................ 87-101 (118-137)
Montero ............................ 72-87 (98-118)
All Others ......................... 65-80 (88-108)
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WHEEL ALIGNMENT SPECIFICATIONS
WHEEL ALIGNMENT SPECIFICATIONS TABLE (COLT, COLT 200, MIRAGE, SUMMIT) \
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Application Preferred Range
Camber (Degrees)
Front ....................... 0 .................... -1/2 to 1/2
Rear ..................... -11/16 .............. -13/16 to -3/16
Caster (Degrees) ........... 2 5/16 ........... 1 13/16 to 2 13/16\
Toe-In (In. (mm))
Front .................... 0 (0) ........ -1/8 to 1/8 (-3 to 3\
)
Rear ..................... 0 (0) ...... -3/16 to 3/16 (-5 to 5\
)
Toe-In (Degrees)
Front ...................... 0 .................... -1/4 to 1/4
Rear ....................... 0 .................... -3/8 to 3/8
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WHEEL ALIGNMENT SPECIFICATIONS TABLE (COLT VISTA) \
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Application Preferred Range
Two Wheel Drive
Camber (Degrees)
Front ..................... 7/16 .............. -1/16 to 15/16.
Rear ..................... -9/16 .................. -1 1/8 to 0
Caster (Degrees) .......... 13/16 ................ 5/16 to 15/16\
Toe-In (In. (mm))
Front & Rear ............. 0 (0) ........ -1/8 to 1/8 (-3 to 3\
)
Toe-In (Degrees)
Front & Rear ............... 0 .................... -1/4 to 1/4
Toe-Out on Turns (Degrees)
Inner .................... 37 3/4 ....................... .....
Outer ................... 30 11/16 ...................... .....
Four Wheel Drive
Page 1303 of 1333
Camber (Degrees)
Front .................... 13/16 ................ 5/16 to 15/16
Rear ....................... 0 .................... -1/2 to 1/2
Caster (Degrees) .......... 13/16 ................ 5/16 to 15/16\
Toe-In (In. (mm))
Front & Rear ............. 0 (0) ........ -1/8 to 1/8 (-3 to 3\
)
Toe-In (Degrees)
Front & Rear ............... 0 .................... -1/4 to 1/4
Toe-Out on Turns (Degrees)
Inner ................... 37 3/4 ........................ .....
Outer .................. 30 11/16 ....................... .....
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WHEEL ALIGNMENT SPECIFICATIONS TABLE (ECLIPSE) \
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Application Preferred Range
1.8L Engine
Camber (Degrees)
Front ..................... 1/4 ................... -1/4 to 3/4
Rear ..................... -3/4 ................ -1 1/4 to -1/4
Caster (Degrees) ......... 2 5/16 ........... 1 13/16 to 2 13/16\
Toe-In (In. (mm))
Front & Rear ............. 0 (0) ........ -1/8 to 1/8 (-3 to 3\
)
Toe-In (Degrees)
Front & Rear ............... 0 .................... -1/4 to 1/4
2.0L Engine (2WD)
Camber (Degrees)
Front .................... 1/16 ................. -7/16 to 9/16
Rear ..................... -3/4 ................ -1 1/4 to -1/4
Caster (Degrees) ......... 2 3/8 ................ 1 7/8 to 2 7/8\
Toe-In (In. (mm))
Front & Rear ............. 0 (0) ........ -1/8 to 1/8 (-3 to 3\
)
Toe-In (Degrees)
Front & Rear ............... 0 .................... -1/4 to 1/4
2.0L Engine (4WD)
Camber (Degrees)
Front .................... 3/16 ................ -5/16 to 11/16
Rear ................... -1 9/16 ........... -2 1/16 to -1 1/16
Caster (Degrees) ......... 2 5/16 ........... 1 13/16 to 2 13/16\
Toe-In (In. (mm))
Front .................... 0 (0) ........ -1/8 to 1/8 (-3 to 3\
)
Rear .................. 9/64 (3.6) .. -1/32 to 1/4 (-.6 to 6.6\
)
Toe-In (Degrees)
Front ...................... 0 .................... -1/4 to 1/4
Rear ..................... 9/32 ................... 1/16 to 1/2
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WHEEL ALIGNMENT SPECIFICATIONS TABLE (GALANT) \
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Application Preferred Range
Two Wheel Drive
Camber (Degrees)
Front ..................... 3/8 ................... -1/8 to 7/8
Rear ..................... -3/4 ................ -1 1/4 to -1/4
Caster (Degrees) ............ 2 ................. 1 1/2 to 2 1/2\
Toe-In (In. (mm))
Front & Rear ............. 0 (0) ........ -1/8 to 1/8 (-3 to 3\
)
Toe-In (Degrees)
Front & Rear ............... 0 .................... -1/4 to 1/4
Four Wheel Drive
Camber (Degrees)
Page 1304 of 1333
Front ..................... 1/2 ........................ 0 to 1
Rear ...................... -1 ................. -1 1/2 to -1/2
Caster (Degrees) ........ 1 15/16 ............. 1 7/16 to 2 7/16\
Toe-In (In. (mm))
Front .................... 0 (0) ........ -1/8 to 1/8 (-3 to 3\
)
Rear .................... 1/8 (3) ......... 0 to 1/4 (0 to 6.4\
)
Toe-In (Degrees)
Front ...................... 0 .................... -1/4 to 1/4
Rear ...................... 1/4 ...................... 0 to 1/2
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WHEEL ALIGNMENT SPECIFICATIONS TABLE (MONTERO) \
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Application Preferred Range
Camber (Front) (1) ............. 1 .................. 1/2 to 1 1/2
Caster (1) .................. 2 15/16 ......... 1 15/16 to 3 15/16
Toe-In (Front) (2) ....... 7/32 (5.5) .. 3/32 to 11/32 (2.5-8.5)
Toe-In (Front) (1) ......... 7/16 ................ 3/16 to 11/16
Toe-Out on Turns (1)
Inner ..................... 32 1/2 ...................... .....
Outer ....................... 29 ........................ .....
(1) - Measurement in degrees.
(2) - Measurement in inches (mm).
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WHEEL ALIGNMENT SPECIFICATIONS TABLE (RAM-50 & PICKUP) \
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Application Preferred Range
Two Wheel Drive
Camber (Front) (1) ......... 11/16 .............. 3/16 to 1 3/16
Caster (1) ................. 2 1/2 .............. 1 1/2 to 3 1/2
Toe-In (Front) (2) ...... 7/32 (5.5) .. 3/32 to 11/32 (2.5-8.5)
Toe-In (Front) (1) ......... 7/16 ................ 3/16 to 11/16
Toe-Out on Turns (1)
Inner ...................... 37 ......................... .....
Outer .................... 30 3/8 ....................... .....
Four Wheel Drive
Camber (Front) (1) ........... 1 .................. 1/2 to 1 1/2
Caster (1) ................... 2 ........................ 1 to 3
Toe-In (Front) (2) ....... 7/32 (5.5) .. 3/32 to 11/32 (2.5-8.5)
Toe-In (Front) (1) ......... 7/16 ................ 3/16 to 11/16
Toe-Out on Turns (1)
Inner ...................... 30 ......................... .....
Outer ...................... 27 ......................... .....
(1) - Measurement in degrees.
(2) - Measurement in inches (mm).
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WHEEL ALIGNMENT SPECIFICATIONS TABLE (PRECIS) \
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Application Preferred Range
Camber (Degrees)
Front ........................ 0 ................... -1/2 to 1/2
Rear ...................... -11/16 ................. -1 to -3/16
Caster (Degrees)
With P/S .................. 1 11/16 ........... 1 3/16 to 2 3/16
Without P/S .................. 1 .................. 1/2 to 1 1/2
Toe-In (In. (mm))
Page 1305 of 1333
![MITSUBISHI MONTERO 1991 Service Manual Front .................... 1/32 (1) .... -1/16 to 5/32 (-2 to 4\
)
Rear ....................... 0 (0) ....................... .....\
Toe-In (Degrees)
Front ...................... 1/16](/img/19/57332/w960_57332-1304.png "MITSUBISHI MONTERO 1991 Service Manual Front .................... 1/32 (1) .... -1/16 to 5/32 (-2 to 4\
)
Rear ....................... 0 (0) ....................... .....\
Toe-In (Degrees)
Front ...................... 1/16")
Front .................... 1/32 (1) .... -1/16 to 5/32 (-2 to 4\
)
Rear ....................... 0 (0) ....................... .....\
Toe-In (Degrees)
Front ...................... 1/16 ................. -1/8 to 5/16
Rear ......................... 0 ......................... .....
Toe-Out on Turns (Degrees)
Inner ..................... 37 3/8 ....................... .....
Outer ..................... 31 1/2 ....................... .....
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WHEEL ALIGNMENT SPECIFICATIONS TABLE (STEALTH & 3000GT) \
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Application Preferred Range
Front Wheel Drive
Camber (Degrees)
Front & Rear ............... 0 ................... -1/2 to 1/2
Caster (Degrees) .......... 3 29/32 ......... 3 13/32 to 4 29/32\
Toe-In (In. (mm))
Front .................... 0 (0) ....... -1/8 to 1/8 (-3 to 3\
)
Rear ..................... 0 (0) ..... -3/32 to 3/32 (-2 to 2\
)
Toe-In (Degrees)
Front ...................... 0 ................... -1/4 to 1/4
Rear ....................... 0 ................. -3/16 to 3/16
Toe-Out on Turns (Degrees)
Inner ................... 33 3/4 ....................... .....
Outer .................. 28 11/32 ...................... .....
All Wheel Drive
Camber (Degrees)
Front ...................... 0 ................... -1/2 to 1/2
Rear ..................... -5/32 ............. -21/32 to 11/32
Caster (Degrees) .......... 3 29/32 ......... 3 13/32 to 4 29/32\
Toe-In (In. (mm))
Front .................... 0 (0) ....... -1/8 to 1/8 (-3 to 3\
)
Rear ..................... 0 (0) ..... -3/32 to 3/32 (-2 to 2\
)
Toe-In (Degrees)
Front ..................... 0 ................... -1/4 to 1/4
Rear ...................... 0 ................. -3/16 to 3/16
Toe-Out on Turns (Degrees)
Inner .................. 33 3/4 ....................... .....
Outer ................. 28 11/32 ...................... .....
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Page 1306 of 1333
\003
WHEEL A LIG NM EN T T H EO RY/O PER ATIO N
1991 M it s u bis h i M onte ro
GENERAL INFORMATION
Wheel Alignment Theory & Operation
ALL MODELS
* PLEASE READ THIS FIRST *
NOTE: This article is intended for general information purposes
only. This information may not apply to all makes and models.
PRE-ALIGNMENT INSTRUCTIONS
GENERAL ALIGNMENT CHECKS
Before adjusting wheel alignment, check the following:
* Each axle uses tires of same construction and tread style,
equal in tread wear and overall diameter. Verify that radial
and axial runout is not excessive. Inflation should be at
manufacturer's specifications.
* Steering linkage and suspension must not have excessive play.
Check for wear in tie rod ends and ball joints. Springs must
not be sagging. Control arm and strut rod bushings must not
have excessive play. See Fig. 1.
Fig. 1: Checking Steering Linkage
* Vehicle must be on level floor with full fuel tank, no
passenger load, spare tire in place and no load in trunk.
Bounce front and rear end of vehicle several times. Confirm
Page 1307 of 1333
vehicle is at normal riding height.
* Steering wheel must be centered with wheels in straight ahead
position. If required, shorten one tie rod adjusting sleeve
and lengthen opposite sleeve (equal amount of turns). See
Fig. 2.
* Wheel bearings should have the correct preload and lug nuts
must be tightened to manufacturer's specifications. Adjust
camber, caster and toe-in using this sequence. Follow
instructions of the alignment equipment manufacturer.
CAUTION: Do not attempt to correct alignment by straightening parts.
Damaged parts must be replaced.
Fig. 2: Adjusting Tie Rod Sleeves (Top View)
CAMBER
1) Camber is the tilting of the wheel, outward at either top
or bottom, as viewed from front of vehicle. See Fig. 3.
2) When wheels tilts outward at the top (from centerline of
vehicle), camber is positive. When wheels tilt inward at top, camber
is negative. Amount of tilt is measured in degrees from vertical.